Effect of polyaniline/montmorillonite content on the corrosion protection of epoxy coating

2017 ◽  
Vol 64 (1) ◽  
pp. 75-82 ◽  
Author(s):  
Yingjun Zhang ◽  
Yawei Shao ◽  
Qiumei Shi ◽  
Yanqiu Wang ◽  
Guozhe Meng ◽  
...  
Keyword(s):  
Corrosion Protection ◽  
Design Methodology ◽  
Composite Powder ◽  
Corrosion Inhibitors ◽  
Electrochemical Impedance ◽  
Barrier Properties ◽  
Metal Substrate ◽  
Scanning Calorimetry ◽  
Content Type ◽  
Powder Content

Purpose The purpose of this paper was to research the influence of polyaniline/montmorillonite (PANI/OMMT) composite powder content on the corrosion protection of epoxy (EP) coating. Design/methodology/approach The polyaniline/montmorillonite/epoxy (PANI/OMMT/EP) coatings containing different contents of PANI/OMMT composite powder were prepared on steel. The corrosion protection performances of PANI/OMMT/EP coatings in 3.5 per cent NaCl solutions were investigated by electrochemical impedance spectroscopy. The barrier property of coatings was examined using water absorption analysis. The structure and crosslink density of coatings were examined using scanning electron microscopy and differential scanning calorimetry, respectively. Findings The PANI/OMMT composite powder could enhance the barrier properties of the EP coating and reduce the corrosion rate of the steel beneath the coating. The coating showed the best corrosion protection performance when 3 per cent PANI/OMMT powder was added to the coating. Originality/value The research clarified the influence of PANI/OMMT content on the corrosion protection of coating from two aspects: one is the barrier performance of the coating; the other is the corrosion inhibitors for metal substrate.

Study of corrosion of copper in industrial cooling systems

2015 ◽  
Vol 6 (5) ◽  
pp. 617-635 ◽  
Author(s):  
Ioannis A Kartsonakis ◽  
Elias P. Koumoulos ◽  
Antonis Karantonis ◽  
Costas A. Charitidis ◽  
S Dessypris ◽  
...  
Keyword(s):  
Design Methodology ◽  
Corrosion Inhibitors ◽  
Electrochemical Impedance ◽  
Electrochemical Techniques ◽  
Water Cooling ◽  
Optimum Structure ◽  
Copper Corrosion ◽  
Cooling Systems ◽  
Content Type ◽  
Industrial Systems

Purpose – The purpose of this paper is to perform the evaluation of copper susceptibility to corrosion in industrial cooling systems. Microstructure and defects of copper are observed, while divergences from optimum structure are discussed. Design/methodology/approach – Various types of corrosion are examined. Electrochemical techniques such as electrochemical impedance spectroscopy and potentiodynamic polarisation are applied in these materials, using corrosion inhibitors. Microscopic observations and electrochemical measurements are interpreted according to possible mechanistic scenarios. Findings – It is evident that, under specific conditions (e.g. high pH), water cooling ingredients can enhance corrosion, leading to significant copper mass loss from the inner surface of the pipe and thus leading to failure. Originality/value – Evaluation of copper corrosion in cooling industrial systems was done, as well as studies of copper corrosion in sodium chloride.

Corrosion protection of some Cu-based alloys by polyacrylate-alumina nanocomposite coatings

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Adel Attia ◽  
Lobna Khorshed ◽  
Samir Morsi ◽  
Elsayed Ashour
Keyword(s):  
Corrosion Protection ◽  
Design Methodology ◽  
Open Circuit Potential ◽  
Electrochemical Impedance ◽  
Nanocomposite Coating ◽  
Open Circuit ◽  
Protection Efficiency ◽  
Content Type ◽  
Polyacrylic Polymer

Purpose The purpose of this study was to investigate the polyacrylic polymer/Al2O3 as a new nanocomposite coating to protect brass and Al-bronze in 3.5% NaCl and the role of alumina formulation on their protection efficiency Design/methodology/approach The corrosion efficiency of the nanocomposite coating (NCC) was evaluated by open circuit potential and electrochemical impedance spectroscopy (EIS). Findings The protection efficiency was more in the case of Al-bronze even for the same formulation of alumina NCC indicated the Cu substrate contribution. The Cu oxides in alloys and Al2O3 from the NCC and Al-bronze were responsible for this protection. Originality/value All the techniques supported each other, the presence of alumina was responsible for the corrosion protection efficiency.

Corrosion protection of coatings doped with inhibitor-loaded nanocapsules

2015 ◽  
Vol 62 (2) ◽  
pp. 88-94 ◽  
Author(s):  
Ahmad Khajouei ◽  
Effat Jamalizadeh ◽  
Seyed Mohammad Ali Hosseini
Keyword(s):  
Epoxy Resin ◽  
Corrosion Protection ◽  
Cationic Surfactants ◽  
Design Methodology ◽  
Electrochemical Impedance ◽  
Halloysite Nanotubes ◽  
Corrosion Activity ◽  
Protective Properties ◽  
Content Type ◽  
Eis Measurements

Purpose – The purpose of this paper was to study the corrosion resistance of AA2024 alloy using surfactant-modified halloysite nanocapsules capable of holding benzotriazole (BTA) as the corrosion inhibitor and discharging it into the solution. Design/methodology/approach – The effect of surfactant shells was studied by surfactant-modified halloysite nanotubes fabricated through assembly of two types of cationic surfactants. The zeta potential and size distribution measurements were performed using a Zetasizer Nano. The concentration of BTA during release into the solution was detected by using a UV–vis spectrophotometer. The anti-corrosion activity of nanocapsules as free agents with respect to the AA2024 alloy was investigated using the potentiodynamic scan (PDS) method. An epoxy resin doped with nanocapsules was used as an anti-corrosion coating deposited on the AA2024 alloy. The corrosion protection performance of coatings was studied by using the electrochemical impedance spectroscopy (EIS) method. Findings – The results indicate that the release of the inhibitor from nanocapsules depends on the surfactant shell components. The PDS results confirmed the feasibility of developing “smart” corrosion protection by inhibitor-loaded nanocapsules. The results of EIS measurements showed that the coating with the nanocapsules exhibited enhanced corrosion protection in comparison with the undoped coating. Originality/value – The findings of this paper indicate that surfactant-modified halloysite nanocapsules can be added to epoxy resin coatings to improve their corrosion protective properties for the AA2024 alloy.

scholarly journals INVESTIGATION OF CERIUM (III) ACTIVATED-CERIA NANOPARTICLES AS CORROSION INHIBITORS FOR CARBON STEEL

2018 ◽  
Vol 56 (2) ◽  
pp. 165
Author(s):  
Anh Son Nguyen ◽  
Thuy Duong Nguyen ◽  
Thu Thuy Thai ◽  
Thi Xuan Hang To
Keyword(s):  
Carbon Steel ◽  
Corrosion Protection ◽  
Corrosion Inhibitors ◽  
Electrochemical Impedance ◽  
Salt Spray ◽  
Barrier Properties ◽  
Ceria Nanoparticles ◽  
Nacl Solution ◽  
X Ray Diffraction ◽  
Transmission Electron

The present work investigated the corrosion protection performance of ions Ce3+ activated-cerium(IV) oxides nanoparticles for carbon steel in a NaCl solution. Ceria nanoparticles were synthesized by homogeneous precipitation in ethanol/water mixed solvent. The obtained CeO2 nanoparticles were characterized by X-ray diffraction (XRD) and transmission electron microscope (TEM). The corrosion inhibition action of the activated nanoparticles by cerium(III) ions on carbon steel in NaCl solution was evaluated by electrochemical measurements (electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization). Then, the effect of cerium salt activated-CeO2 on the protection properties of poly-vinyl-butyral (PVB) coating deposited onto carbon steel plate was studied by salt spray test. The obtained results showed that the salt activated-nanoparticles are anodic corrosion inhibitors. The presence of Ce3+ activated CeO2 in the coating improved the barrier properties and corrosion protection performance of the PVB coating. No swellings of coating were observed after 48 hours of exposure in salt spray chamber.

Performance of coatings containing treated silica fume in the corrosion protection of reinforced concrete

2018 ◽  
Vol 47 (4) ◽  
pp. 350-359 ◽  
Author(s):  
Nivin M. Ahmed ◽  
Mostafa G. Mohamed ◽  
Reham H. Tammam ◽  
Mohamed R. Mabrouk
Keyword(s):  
Reinforced Concrete ◽  
Silica Fume ◽  
Corrosion Protection ◽  
Electrochemical Impedance ◽  
Electrochemical Techniques ◽  
Dual Function ◽  
Core Shell ◽  
Protection Efficiency ◽  
Content Type ◽  
Anticorrosive Pigments

Purpose This study aims to apply novel anticorrosive pigments containing silica fume-phosphates (Si-Ph), which were prepared using core-shell technique by covering 80-90 per cent silica fume (core) with 10-20 per cent phosphates (shell) previously, to play dual functions simultaneously as anticorrosive pigments in coating formulations and as an anticorrosive admixture in concrete even if it is not present in the concrete itself. Two comparisons were held out to show the results of coatings on rebars containing core-shell pigments in concrete, and concrete admixtured with silica fume can perform a dual function as anticorrosive pigment and concrete admixture. The evaluation of corrosion protection efficiency of coatings containing core-shell pigments and those containing phosphates was performed. Design/methodology/approach Simple chemical techniques were used to prepare core-shell pigments, and their characterization was carried out in a previous work. These pigments were incorporated in solvent-based paint formulations based on epoxy resin. Different electrochemical techniques such as open-circuit potential and electrochemical impedance spectroscopy were used to evaluate the anticorrosive efficiency of the new pigments. Findings The electrochemical measurements showed that concrete containing coated rebars with core-shell pigments exhibited almost similar results to that of concrete admixtured with silica fume. Also, the anticorrosive performance of coatings containing Si-Ph pigments offered protection efficiency almost similar to that of phosphates, proving that these new pigments can perform both roles as anticorrosive pigment and concrete admixture. Originality/value Although the new Si-Ph pigments contain more than 80 per cent waste material, its performance can be compared to original phosphate pigments in the reinforced concrete.

Synthesis, characterization and corrosion protection properties of polyN-(p-bromophenyl)-2-methacrylamide-co-glycidyl methacrylate on low nickel stainless steel

2011 ◽  
Vol 31 (2-3) ◽  
Author(s):  
Sakvai Mohammed Safiullah ◽  
Deivasigamani Thirumoolan ◽  
Kottur Anver Basha ◽  
K. Mani Govindaraju ◽  
Dhanraj Gopi ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Corrosion Protection ◽  
Glycidyl Methacrylate ◽  
Electrochemical Impedance ◽  
Thermo Gravimetric Analysis ◽  
Gel Permeation Chromatography ◽  
Gravimetric Analysis ◽  
Scanning Calorimetry ◽  
Protection Efficiency ◽  
Ft Ir

Abstract The synthesis of copolymers from different feed ratios of N-(p-bromophenyl)-2- methacrylamide (PBPMA) and glycidyl methacrylate (GMA) was achieved by using free radical solution polymerization technique and characterized using FT-IR, 1H and 13C NMR spectroscopy. The thermal stability of the synthesized copolymers was studied using thermo-gravimetric analysis (TGA) and differential scanning calorimetry (DSC). The molecular weight of the copolymer is determined by gel permeation chromatography (GPC). The corrosion performances of low nickel stainless steel specimens dip coated with different composition of copolymers were investigated in 0.5 M H2SO4 using potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) techniques. The polarization and impedance measurements showed different corrosion protection efficiency with change in composition of the copolymers. It was found that the corrosion protection properties are owing to the barrier effect of the polymer layer covered on the low nickel stainless steel surfaces. However, it is observed that the mole ratio of PBPMA and GMA plays a major role in the protective nature of the copolymer.

Electrochemical Impedance Spectroscopy Behaviour of NdFeB Coated Magnets in Saliva Solution for Orthodontic Applications

2015 ◽  
Vol 227 ◽  
pp. 515-518 ◽  
Author(s):  
Luigi Calabrese ◽  
Lucio Bonaccorsi ◽  
Chiara Borsellino ◽  
Angela Caprì ◽  
Francesca Fabiano ◽  
...  
Keyword(s):  
Electrochemical Impedance Spectroscopy ◽  
Impedance Spectroscopy ◽  
Corrosion Protection ◽  
Electrochemical Impedance ◽  
Protective Action ◽  
Barrier Properties ◽  
Dip Coating ◽  
Coating Technique ◽  
Number Of Layers ◽  
Dip Coating Technique

In this work the assessment of the corrosion performances in saliva solution of NdFeB magnets coated with silane layers was studied for its application in orthodontic brackets. The silane film, deposited by dip coating technique, has been prepared with varying dipping steps, with the purpose to identify the number of layers able to achieve an optimal protective action. Corrosion protection performance, during immersion in Fusayama synthetic saliva solution, was evaluated by means electrochemical impedance spectroscopy (EIS). The silane coatings evidenced good barrier properties resulting in an improvement of the anti-corrosion performances of the magnets. Better results were observed for samples with at least 15 layers of silane, that evidenced still acceptable protective action after three days of immersion in a Fusayama synthetic saliva solution.

Corrosion inhibition of some azole derivatives on carbon steel in hydrochloric acid solution

2014 ◽  
Vol 61 (5) ◽  
pp. 300-306 ◽  
Author(s):  
B.P. Markhali ◽  
R. Naderi ◽  
M. Sayebani ◽  
M. Mahdavian
Keyword(s):  
Carbon Steel ◽  
Hydrochloric Acid ◽  
Organic Compounds ◽  
Corrosion Inhibitors ◽  
Inhibition Efficiency ◽  
Electrochemical Impedance ◽  
Acid Corrosion ◽  
Molecular Structures ◽  
Inhibition Mechanism ◽  
Content Type

Purpose – The purpose of this paper is investigate the inhibition efficiency of three similar bi-cyclic organic compounds, namely, benzimidazole (BI), benzotriazole (BTAH) and benzothiazole (BTH) on carbon steel in 1 M hydrochloric acid (HCl) solution. Organic inhibitors are widely used to protect metals in acidic media. Among abundant suggestions for acid corrosion inhibitors, azole compounds have gained attention. Design/methodology/approach – The inhibition efficiency of the three organic compounds was investigated using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). Findings – Superiorities of BTH and BTAH corrosion inhibitors were shown by EIS data and polarization curves. Moreover, the results revealed that BTAH and BTH can function as effective mixed-type adsorptive inhibitors, whereas no inhibition behavior was observed for BI. Both BTAH and BTH obeyed Longmuir adsorption isotherm. The results obtained from this isotherm showed that both inhibitors adsorbed on the specimen surface physically and chemically. The difference in inhibition efficiencies of BTAH, BTH and BI was related to the presence of nitrogen and sulfur hetero atoms on their molecular structures. Originality/value – This study evaluated inhibition efficiency of BI, BTAH and BTH using electrochemical methods. In addition, the study attempted to find inhibition mechanism of the inhibitors and to find modes of adsorption of the inhibitors, correlating effects of heteroatoms and inhibition efficiency.

Effects of In and Sb addition on the thermal and wetting behavior of Sn-3.5Ag solder

2018 ◽  
Vol 30 (4) ◽  
pp. 233-240 ◽  
Author(s):  
Md Hasnine
Keyword(s):  
Differential Scanning Calorimetry ◽  
Melting Point ◽  
Thermal Behavior ◽  
Surface Finish ◽  
Design Methodology ◽  
Solder Alloys ◽  
Scanning Calorimetry ◽  
Content Type ◽  
Cu Substrate ◽  
Free Solder

Purpose This paper aims to investigate the effect of In and Sb additions on the thermal behavior and wettability of Sn-3.5Ag-xIn-ySb (x = 0, 1.0 and 1.5 Wt.%, y = 0, 1.0, 1.4 and 2.1 Wt.%) solder alloys. Design/methodology/approach The thermal behavior of the Pb-free solder alloys was studied using differential scanning calorimetry. Wetting balance experiments were performed in accordance with the IPC standard, IPC-TM-650 and at a temperature of 260°C. Also, a solder spread test was performed on a Cu surface finish using the JIS-Z-3197 solderability standard. Findings It is shown that among the selected Sn-3.5Ag-xIn-ySb (x = 0, 1.0 and 1.5 Wt.%, y = 0, 1.0, 1.4 and 2.1 Wt.%) alloys, Sn-3.5Ag-1.5In-1Sb showed the lowest melting point and the lowest undercooling temperature. The best wettability was achieved when the In and Sb contents were approximately 1.5 and 1.0 Wt.%, respectively. The effect of the combined addition of In and Sb on solder spreadability on a Cu substrate was also demonstrated. Originality/value It was found that adding approximately 1.5 and 1.0 Wt.% of In and Sb, respectively, in Sn-3.5Ag solder provided the best wetting performance and improved the solder spreadability.

scholarly journals Corrosion Protection of A36 Steel with SnO2 Nanoparticles Integrated into SiO2 Coatings

Coatings ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 385 ◽  
Author(s):  
Ana Karen Acero-Gutiérrez ◽  
Ana Lilia Pérez-Flores ◽  
Jesús Gilberto Godínez-Salcedo ◽  
Joel Moreno-Palmerin ◽  
Ángel de Jesús Morales-Ramírez
Keyword(s):  
Corrosion Protection ◽  
Corrosion Inhibition ◽  
Silicon Oxide ◽  
Electrochemical Impedance ◽  
Sno2 Nanoparticles ◽  
Sol Gel ◽  
Barrier Properties ◽  
Dip Coating ◽  
Uncoated Sample ◽  
A36 Steel

Tin oxide (SnO2) nanoparticles were successfully added to silicon oxide (SiO2) coatings deposited on A36 steel by the sol-gel and dip-coating methods. These coatings were developed to improve the performance of corrosion protection of steel in a 3 wt % NaCl solution. The effects of modifying the SnO2 particle concentration from 0–7.5 vol % were investigated by polarization resistance, Tafel linear polarization, and electrochemical impedance spectroscopy (EIS). The formation of protective barriers and their corrosion inhibition abilities were demonstrated. It was found by electrochemical studies that all of the coated samples presented higher corrosion resistances compared with an uncoated sample, indicating a generally beneficial effect from the incorporation of the nanoparticles. Furthermore, it was established that the relationship between the SnO2 content and the corrosion inhibition had parabolic behaviour, with an optimum SnO2 concentration of 2.5 vol %. EIS showed that the modified coatings improved barrier properties. The resistance for all of the samples was increased compared with the bare steel. The corrosion rate measurements highlighted the corrosion inhibition effect of SnO2 nanoparticles, and the Tafel polarization curves demonstrated a decrease in system dissolution reactions at the optimal nanoparticle concentration.

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