Tribological Properties and Gear Performance of Polyoxymethylene Composites

2000 ◽  
Vol 122 (4) ◽  
pp. 809-814 ◽  
Author(s):  
Masaya Kurokawa ◽  
Yoshitaka Uchiyama ◽  
Susumu Nagai

Tribological properties of polyoxymethylene (POM) composites containing a trace amount of silicon carbide (SiC) and/or calcium salt of octacosanoic acid (Ca-OCA) as well as containing polytetrafluoroethylene (PTFE) were investigated by means of a pin-on-disk type wear apparatus. The spherulite size of POM composites was measured using a polarizing microscope. Mechanical properties and gear performance of the composites were also evaluated. It was found that the coefficient of friction was drastically lowered due to the lubricant effect of Ca-OCA added to POM/SiC composites. Further, the wear rate was also decreased by the nucleating effect of SiC and Ca-OCA. Especially, POM/SiC(0.1)/Ca-OCA(1) composite containing SiC 0.1 wt.% and Ca-OCA 1 wt.% showed the coefficient of friction as low as that of POM/PTFE(24) composite containing PTFE 24 wt.%, keeping higher wear resistance. Also, its mechanical properties were found to be the same level as those of unfilled POM, except that its izod impact strength became higher than that of unfilled POM. Furthermore, its gear performance was confirmed to be satisfactory without generating noise under the dry running condition, when the same gears were combined below 13 MPa of bending stress. [S0742-4787(00)00304-0]

2010 ◽  
Vol 97-101 ◽  
pp. 1665-1668 ◽  
Author(s):  
Xiao Peng ◽  
Li Zhuan ◽  
Xiong Xiang

Carbon fibre reinforced carbon and silicon carbide dual matrix composites (C/C-SiC) were fabricated by warm compacted in-situ reaction. The C/C-SiC composites microstructure and tribological properties at different brake speeds were investigated. The results indicated that the composites were composed of 58 wt% C, 37 wt% SiC and 5 wt% Si. The density and open porosity were 2.0 g•cm-3 and 10%, respectively. The C/C-SiC brake composites show excellent tribological performance, including a good stability of brake, the coefficient of friction between 0.57 and 0.67, and the wear rate less than 2.02 cm3•MJ-1. These results show that the C/C-SiC brake composites are the promising candidates for advanced brake and clutch systems.


Author(s):  
Н. П. Супрун ◽  
М. Л. Рябчиков ◽  
І. О. Іванов

Create a model for determining the coefficient of friction of textile materials to identify the main factors influencing the process of friction, taking into account the structural and mechanical properties of materials. Modeling of friction process in textile materials as a combination of adhesive and elastic phenomena. Roughness of solid bodies and the main parameters of roughness, such as the height of micro-irregularities, their pitch, sharpening, etc. described in many standards and scientific papers. However, the modeling of the friction process in such systems is very complicated due to the irregularity of distribution of microroughness. The analysis of literature data showed that the surface roughness of textile materials is an important and effective factor in predicting the tactile properties of products for various purposes. Estimation of surface roughness is usually carried out using subjective and objective methods, and the latter can be contact and non-contact. The paper develops a model for determining the coefficient of friction of textile materials to identify the main factors influencing the friction process, taking into account the structural and mechanical properties of materials. Friction force is presented as a combination of two main factors. The first is the elastic resistance to deformation, the second is the adhesive resistance to compression of the structural elements of the material. The main parameters influencing the coefficient of friction of textile fabrics - modulus of elasticity of structural elements, their geometrical parameters - surface density of textile material, linear density of structural elements are established. The obtained results allow to qualitatively predict the friction forces of a textile material with known parameters of its structural elements, as well as to normalize these parameters to create materials with specified friction indices. The obtained results make it possible to select the threads that form the textile material, according to the values of the modulus of elasticity, thickness, location density to ensure the minimum friction force.


2020 ◽  
Author(s):  
Alexey Vereschaka ◽  
Sergey Grigoriev ◽  
Vladimir Tabakov ◽  
Mars Migranov ◽  
Nikolay Sitnikov ◽  
...  

The chapter discusses the tribological properties of samples with multilayer composite nanostructured Ti-TiN-(Ti,Cr,Al,Si)N, Zr-ZrN-(Nb,Zr,Cr,Al)N, and Zr-ZrN-(Zr,Al,Si)N coatings, as well as Ti-TiN-(Ti,Al,Cr)N, with different values of the nanolayer period λ. The relationship between tribological parameters, a temperature varying within a range of 20–1000°C, and λ was investigated. The studies have found that the adhesion component of the coefficient of friction (COF) varies nonlinearly with a pronounced extremum depending on temperature. The value of λ has a noticeable influence on the tribological properties of the coatings, and the nature of the mentioned influence depends on temperature. The tests found that for the coatings with all studied values of λ, an increase in temperature first caused an increase and then a decrease in COF.


2003 ◽  
Vol 125 (3) ◽  
pp. 661-669 ◽  
Author(s):  
Masaya Kurokawa ◽  
Yoshitaka Uchiyama ◽  
Tomoaki Iwai ◽  
Susumu Nagai

Tribological properties of several kinds of polyoxymethylene (POM) composites were evaluated for the purpose of developing a polymeric tribomaterial especially suited for mating with aluminum parts having low surface hardness. POM composites containing small amounts of silicon carbide (SiC), POM/SiC; those containing a small amount of calcium octacosanonoate besides SiC, POM/SiC/Ca-OCA; and the one blended with 24 wt % of polytetrafluoroethylene, POM/PTFE(24); were injection-molded into pin specimens and their tribological properties were tested by means of a pin-on-disk type wear apparatus using an aluminum (A5056) mating disk in comparison with a 303 stainless steel (SUS303) disk. Evaluation was focused on observation of the sliding surfaces of the pin specimens and the mating disks by a scanning electron microscope and an optical microscope together with the measurement of surface roughness. In the case of mating against a SUS303 disk having high surface hardness, all pin specimens did not roughen the disk surfaces even after long time of rubbing. Only POM/PTFE(24) composite obviously made a transfer film on the disk surface, while the other composites made an extremely thin one on it. POM/SiC(0.1)/Ca-OCA(1) composite, containing SiC 0.1 wt. % and Ca-OCA 1 wt. %, was found to show the lowest coefficient of friction and the lowest wear rate forming extremely thin transfer film on the mating disk. On the other hand, against an A5056 disk which has lower surface hardness than that of SUS303 disk, unfilled POM and POM composites except POM/SiC(0.1)/Ca-OCA(1) composite roughened the disk surfaces. However, the sliding surface of the A5056 disk rubbed with POM/SiC(0.1)/Ca-OCA(1) composite was significantly smoother and that of the pin specimen was also quite smooth in comparison with other pin specimens. Further, when each POM composite was rubbed against the A5056 disk, formation of transfer film was not obvious on the disk surfaces. For POM/SiC(0.1)/Ca-OCA(1) composite, the wear rate was the lowest of all POM composites, and the coefficient of friction was as low level as 60 percent of that of unfilled POM, but slightly higher than that of POM/PTFE(24) composite. For POM/SiC(0.1)/Ca-OCA(1) composite, the nucleating effect of SiC and Ca-OCA, which accelerated the crystallization of POM during its injection molding to form a matrix containing fine spherulites, must have resulted in increasing the toughness of the matrix and lowering the wear rate. Also, the lubricant effect of Ca-OCA should have lowered the coefficient of friction of the same matrix for rubbing against aluminum mating disk. POM/SiC(0.1)/Ca-OCA(1) composite was concluded as an excellent tribomaterial for mating with aluminum parts.


Author(s):  
Elchyn Aliiev ◽  
◽  
Christina Lupko ◽  

To create a database and systematize the seeds of samples of small-seeded crops, it is necessary to determine the patterns of influence of morphological parameters on their physical and mechanical properties. The development of the latest technologies and technical devices for cleaning and separation is possible due to the understanding of the characteristic morphological parameters for each of the small-seeded crops. The aim of the research is to determine the physical and mechanical properties of the seed material of small-seeded crops (mustard, flax, ryegrass, rapeseed), necessary to increase the efficiency of their cleaning and separation processes. To achieve this goal, a plan of experimental research was developed, which provided for the determination of physical and mechanical parameters of seeds of small-seeded crops, namely: indicators that characterize the flowability of seeds (angle of natural bias); frictional properties of seeds (static coefficient of friction); porosity (density) and density; size and mass characteristics of seeds (length, width, thickness, effective diameter, weight of 1000 seeds). It is established that the physical and mechanical properties of seeds of small-seeded crops are greatly influenced by its humidity. With increasing humidity, the performance of the test material increases. This is due to the fact that with increasing humidity, the shape of the seed almost turns into a spherical, which, in turn, leads to an increase in the curvature of the surface and reduce the points of contact between the seeds. As a result, the angle of natural inclination increases. The coefficient of friction of seeds of small-seeded crops depends on the roughness of the friction surface and decreases with increasing humidity. This is due to the fact that with increasing humidity decreases the forces of molecular attraction of the seed coat to the surface of the material. Seed density increases with increasing humidity. From this we can conclude that the absorption of moisture by the investigated material increases the total weight of the seed, and as a result - increases its specific weight.


2018 ◽  
Vol 31 (1) ◽  
pp. 43-50 ◽  
Author(s):  
Yingshuang Shang ◽  
Xian Wu ◽  
Yifan Liu ◽  
Zilong Jiang ◽  
Zhaoyang Wang ◽  
...  

The high strength of multiwalled carbon nanotubes (MWCNTs) indicates promising properties for industry applications to reduce frictional coefficient and improve mechanical properties, yet few researches have referred to its structural morphology on the thermal, mechanical, and tribological properties of composites. In this work, three different lengths of MWCNTs were used to prepare polyether ether ketone (PEEK) composites and investigate the effect of structural morphology of MWCNTs on the thermal, mechanical, and tribological properties of composites. Different lengths of MWCNTs endowed PEEK composites with different thermal, mechanical, and tribological properties. On thermal and mechanical properties, the incorporation of 10–30 μm length of MWCNTs increased more the effectiveness on the crystallization rate, showing a higher crystallization temperature and the best mechanical properties of the PEEK composites. On tribological properties, approximately 50 μm MWCNTs can effectively decrease adhesive wear, which is a benefit of forming a thin transfer film, thereby effectively decreasing the coefficient of friction and improving the wear resistance.


Author(s):  
Takashi Nogi

Some tribological properties of an ionic liquid were investigated by using a pin-on-disc friction and wear tester. Due to running-in, the coefficient of friction of the ionic liquid decreased with time to a very low value of 0.02 which suggests that the lubrication regime was hydrodynamic at the end of the tests. Anti-wear performance of the ionic liquid was substantially comparable to a paraffin-based oil.


2017 ◽  
Vol 30 (6) ◽  
pp. 657-666 ◽  
Author(s):  
Fangfang Li ◽  
Ying Hu ◽  
Xiaochen Hou ◽  
Xiyu Hu ◽  
Dong Jiang

In this work, the effect of thermal, mechanical, and tribological properties of the blending system of different contents of short carbon fibers (SCFs) on different-viscosity poly-ether-ether-ketone (PEEK) was reported. The composites were manufactured using injection molding technique. Mechanical and tribological properties were measured by the tensile strength, the flexural strength, the coefficient of friction, and the wear rate. The results showed that the wear resistance and mechanical properties of the PEEK with the lower viscosity appeared on a more outstanding level, and experimental results showed that PEEK composites with added 10 wt% SCFs were optimal about the tribological behaviors and mechanical properties of the composites. Furthermore, based on scanning electron microscope inspections, the situation of the friction and worn surface of the material was explained.


Tribologia ◽  
2019 ◽  
Vol 285 (3) ◽  
pp. 79-87 ◽  
Author(s):  
Jerzy MYALSKI ◽  
Andrzej Posmyk ◽  
Bartosz HEKNER ◽  
Marcin GODZIERZ

Carbon with an amorphous structure was used as a component to modify the tribological properties of engineering plastics. Its construction allows the formation of carbon-based wear products during friction, adhesively bonded to the surface of cooperating machine parts, acting as a solid lubricant. The work compares the tribological properties of two groups of composites with an aluminium alloy matrix in which glassy carbon appeared in the form of particles and an open cell foam fulfilling the role of strengthening the matrix. The use of spatial structures of reinforcement provides, in comparison with the strengthening of particles, homogeneity of carbon distribution in the entire volume of the composite. The tests carried out on a pin-disc tester showed that the use of spatial carbon structures in the composite ensures a greater coefficient of friction stability than when reinforcing with particles, and the coefficient of friction with a small proportion of carbon foams (about 1 wt%) is comparable with the coefficient of friction in the contact with composites containing 5-10% carbon particles in granular form.


2021 ◽  
Vol 100 (2) ◽  
pp. 58-64
Author(s):  
A.-M. Tomina ◽  
◽  
A. Yerоmenko ◽  
V. Makarov ◽  
◽  
...  

The article considers the influence of discrete (3 mm) basalt fiber on the tribological properties of secondary agglomerated polyethylene terephthalate. It was found that the introduction of the filler reduces the coefficient of friction and the intensity of linear wear of the initial polymer 1,5 and 4,5 times, respectively, reaching the minimum values at a basalt fiber content of 5 mass.%. The obtained results are due to the fact that the appearance of basalt fiber strengthens the polymer matrix that confirms the increase in hardness by 15%, and inhibits the development of cracks on the surface of the composite. The study of the temperature in the contact zone showed its increase that is due to the low thermal conductivity of the filler (0,064 - 0,096); as a result, there is an accumulation of heat in the friction zone. Further increase in fiber content (up to 10 mass.%) leads to a sharp deterioration of the tribological and physico-mechanical properties of basaltoplastics because of the increase in the defect of the material. It is determined that the effective content of filler in the polymer matrix is 5 mass.%. As a result, this composite was recommended for the manufacture of parts for movable joints of agricultural, automotive and metallurgical equipment.


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