SEBS as an Effective Nucleating Agent for Polystyrene Foams

Different percentages of an elastomeric phase of styrene-ethylene-butylene-styrene (SEBS) were added to a polystyrene (PS) matrix to evaluate its nucleating effect in PS foams. It has been demonstrated that a minimum quantity of SEBS produces a high nucleation effect on the cellular materials that are produced. In particular, the results show that by adding 2% of SEBS, it is possible to reduce the cell size by 10 times while maintaining the density and open cell content of the foamed materials. The influence of this polymeric phase on the glass transition temperature (Tg) and the shear and extensional rheological properties has been studied to understand the foaming behavior. The results indicate a slight increase in the Tg and a decrease of the shear viscosity, extensional viscosity, and strain hardening coefficient as the percentage of SEBS increases. Consequently, an increase in the density and a deterioration of the cellular structure is detected for SEBS amounts higher than 3%.

Study of Lithium Disilicate Based Nano Glass Ceramics Containing P2O5.

Multi component Lithium disilicate based glasses containing P2O5 have been synthesized by conventional melt quenching technique. The replacement of (Li2O+SiO2) by P2O5 and its nucleating effect has been discussed. Structural features of glasses were evaluated by DTA, FTIR and Raman spectroscopy. The glass samples have been converted into glass ceramics by following three stage heat treatment schedule. XRD, FESEM, HAADF imaging and EDX analysis has been carried out for glass ceramics. Vickers microhardness and Vickers indentation fracture toughness of all the glass ceramics have been measured. UV–Visible spectroscopy study has been carried out for glass ceramics to investigate the optical properties. The glass ceramic with 1.5 mol % P2O5 has highest transmittance. Glass ceramics with P2O5 ≥1 mol % having Li2Si2O5 as main phase exhibit high Vickers microhardness (Hv) about 6.71-6.82 GPa which is suitable for dental and armor applications.

Effect of the Molecular Structure of TPU on the Cellular Structure of Nanocellular Polymers Based on PMMA/TPU Blends

In this work, the effects of thermoplastic polyurethane (TPU) chemistry and concentration on the cellular structure of nanocellular polymers based on poly(methyl-methacrylate) (PMMA) are presented. Three grades of TPU with different fractions of hard segments (HS) (60%, 70%, and 80%) have been synthesized by the prepolymer method. Nanocellular polymers based on PMMA have been produced by gas dissolution foaming using TPU as a nucleating agent in different contents (0.5 wt%, 2 wt%, and 5 wt%). TPU characterization shows that as the content of HS increases, the density, hardness, and molecular weight of the TPU are higher. PMMA/TPU cellular materials show a gradient cell size distribution from the edge of the sample towards the nanocellular core. In the core region, the addition of TPU has a strong nucleating effect in PMMA. Core structure depends on the HS content and the TPU content. As the HS or TPU content increases, the cell nucleation density increases, and the cell size is reduced. Then, the use of TPUs with different characteristics allows controlling the cellular structure. Nanocellular polymers have been obtained with a core relative density between 0.15 and 0.20 and cell sizes between 220 and 640 nm.

Nanoparticles Addition in PU Foams: The Dramatic Effect of Trapped-Air on Nucleation

To determine the effect of nanoclays and trapped air on the formation of rigid polyurethane foams, three different production procedures were used. To study the influence of mixing at atmospheric pressure, two approaches were carried out employing either an electric or a magnetic stirrer. The third approach was executed by mixing under vacuum conditions with magnetic stirring. The samples thus obtained were characterized, and the effect of trapped air into the reactive mixtures was evaluated by analyzing the cellular structures. Different levels of trapped air were achieved when employing each manufacturing method. A correlation between the trapped air and the increase in the nucleation density when nanoclays were added was found: the cell nucleation density increased by 1.54 and 1.25 times under atmospheric conditions with electric and magnetic stirring, respectively. Nevertheless, samples fabricated without the presence of air did not show any nucleating effect despite the nanoclay addition (ratio of 1.09). This result suggests that the inclusion of air into the components is key for improving nucleation and that this effect is more pronounced when the polyol viscosity increases due to nanoclay addition. This is the most important feature determining the nucleating effect and, therefore, the corresponding cell size decreases.

On the Development of an Effective Method to Produce Conductive PCL Film

The aim of this work was to develop an effective approach to improve the graphite dispersion and, consequently, the electrical conductivity of nanocomposites based on polycaprolactone (PCL) and graphite nanoplates (GNP). With this aim, a polymeric additive was designed to be compatible with the polymer matrix and capable of interacting with the graphite layers. Indeed, the compound consists of a low molecular mass PCL ending with a pyrene group (Pyr-PCL). The exploitation of such a molecule is expected to promote from one side specific interactions of the pyrene terminal group with the surface of graphite layers and from the other to guarantee the compatibility with PCL, having a chain with the same nature as the matrix. The features of the nanocomposites prepared by directly blending PCL with GNP were compared with those of the same systems also containing the additive. Moreover, a neat mixture, based on PCL and PCL-Pyr, was prepared and characterized. The specific interactions between the ad hoc synthesized compound and graphite were verified by UV measurements, while SEM characterization demonstrated a finer dispersion of GNP in the samples containing Pyr-PCL. GNP nucleating effect, proved by the increase in the crystallization temperature, was observed in all the samples containing the nanofiller. Moreover, a significant improvement of the electrical conductivity was found in the systems based on the pyrenyl terminated PCL. This peculiar and interesting phenomenon was related to the optimized nanofiller dispersion and to the ameliorated compatibility with the polymer matrix.

Morphological, Structural, Thermal, Permeability, and Antimicrobial Activity of PBS and PBS/TPS Films Incorporated with Biomaster-Silver for Food Packaging Application

The development of antimicrobial film for food packaging application had become the focus for researchers and scientists. This research aims to study the characteristics and antimicrobial activity of novel biofilms made of poly (butylene succinate) (PBS) and tapioca starch (TPS) added with 1.5% or 3% of Biomaster-silver (BM) particle. In morphological examination, the incorporation of 3% BM particle was considerably good in forming well-structured PBS film. Meanwhile, the functional groups analysis revealed the 3% BM particle was effectively interacted with PBS molecular chains. The flame retard behavior of BM metal particle also helped in enhancing the thermal stability for pure PBS and PBS/TPS films. The nucleating effect of BM particles had improved the films crystallinity. Small pore size features with high barrier property for gas permeability was obtained for BM filled PBS/TPS films. From antimicrobial analysis, the BM particles possessed antimicrobial activity against three bacteria Staphylococcus aureus, Escherichia coli, and Salmonella Typhimurium in which PBS/TPS 3% BM film exhibited strong antimicrobial activity against all tested bacteria, however, PBS/TPS 1.5% BM film exhibited strong antimicrobial activity against E. coli only. Hence, the incorporation of BM into PBS/TPS film could be a sustainable way for developing packaging films to preserve food products.

Effect of Basalt Powder Surface Treatments on Mechanical and Processing Properties of Polylactide-Based Composites

Legislative restrictions and the needs of consumers have created a demand for sustainable materials. Polylactide (PLA) is a biodegradable polyester with advantageous mechanical properties, however, due to its low crystallization rate, it also has low thermomechanical stability. Its range of application temperatures can be widened using nucleating agents and fillers including basalt powder (BP), a waste product from the mining industry. This study analyzed the possibility of enhancing the properties of a PLA-BP composite by chemically treating the filler. Basalt powder was subjected to silanization with 3-aminopropyltriethoxysilane or γ-glycidoxypropyltrimethoxysilane and mixed with PLA at 5–20 wt%. The nucleating effect of a potassium salt of 3,5-bis(methoxycarbonyl) (LAK-301) in the silanized composite was also evaluated. The properties of the materials with silanized BP were compared with the unmodified basalt powder. The miscibility of the filler and the polymer was assessed by oscillatory rheometry. The structure of the composites was studied using scanning electron microscopy and their thermomechanical properties were analyzed using dynamic mechanical thermal analysis. Mechanical properties such as tensile strength, hardness and impact strength, and heat deflection temperature of the materials were also determined. It was concluded that BP-filled nucleated PLA composites presented satisfactory thermomechanical stability without silanization, but chemical treatment could improve the matrix–filler interactions.

Defect-related luminescent microstructured hydroxyapatite promote bone regeneration through nucleating effect

Non-nano scaled hydroxyapatite (HAP) particles cannot enter the cells, but they are also wildly used in tissue engineering for their excellent bone regeneration. We synthesized a defect-related luminescent micro-scale hydroxyapatite particles (S3) and investigated the effect of S3 during bone regeneration. S3 promoted the formation of mineralized nodules and collagen synthesis of osteoblasts (OBs). Micro-scaled S3 couldn't enter into OBs and couldn't change the Ca2+ concentration of the medium. During the cell differentiation, the location of S3 was tracked by its defect-related luminescence in vitro. Extracellular S3 particles become the nucleation events which promote bone regeneration. The results suggest that micro-scale HAP promoted bone regeneration through extracellular pathways. This result also can explain the reason why hydroxyapatite covered tissue scaffold is more suitable for bone reconstructing.

Torrefaction of Coffee Husk Flour for the Development of Injection-Molded Green Composite Pieces of Polylactide with High Sustainability

Coffee husk, a major lignocellulosic waste derived from the coffee industry, was first ground into flour of fine particles of approximately 90 µm and then torrefied at 250 °C to make it more thermally stable and compatible with biopolymers. The resultant torrefied coffee husk flour (TCHF) was thereafter melt-compounded with polylactide (PLA) in contents from 20 to 50 wt% and the extruded green composite pellets were shaped by injection molding into pieces and characterized. Although the incorporation of TCHF reduced the ductility and toughness of PLA, filler contents of 20 wt% successfully yielded pieces with balanced mechanical properties in both tensile and flexural conditions and improved hardness. Contents of up to 30 wt% of TCHF also induced a nucleating effect that favored the formation of crystals of PLA, whereas the thermal degradation of the biopolyester was delayed by more than 7 °C. Furthermore, the PLA/TCHF pieces showed higher thermomechanical resistance and their softening point increased up to nearly 60 °C. Therefore, highly sustainable pieces were developed through the valorization of large amounts of coffee waste subjected to torrefaction. In the Circular Bioeconomy framework, these novel green composites can be used in the design of compostable rigid packaging and food contact disposables.

Study on bonding ability of melt-spun polypropylene/polyethylene blend fibers

This article investigates melt spinning of polypropylene (PP) with high-density polyethylene (HDPE) and linear low-density polyethylene (LLDPE) blend fibers at different compositions, as well as the effects of HDPE and LLDPE on the bonding ability of blend fibers in thermal bonding process at different temperatures have been studied. HDPE and LLDPE were added to PP at 3, 5, 7, and 10 wt% to measure the upper threshold of such blends. While HDPE was added up to 7 wt%, PP/LLDPE blend fibers were only spun up to 3 wt% of LLDPE. Differential scanning calorimetry (DSC) revealed that increasing both HDPE and LLDPE contents lead to higher crystallinity values due to polyethylenes nucleating effect on PP. By adding HDPE and LLDPE, the tensile strength of blend fibers before and after bonding was decreased drastically compared to pure PP fibers. On the other hand, the addition of HDPE to PP and increasing bonding temperature enhanced bonding strength.