scholarly journals Laser Weld Penetration Estimation Using Temperature Measurements

1999 ◽  
Vol 121 (2) ◽  
pp. 179-188 ◽  
Author(s):  
K. N. Lankalapalli ◽  
J. F. Tu ◽  
K. H. Leong ◽  
M. Gartner
Keyword(s):  
Penetration Depth ◽  
Plate Thickness ◽  
Bottom Surface ◽  
Process Conditions ◽  
Measured Signal ◽  
Weld Penetration ◽  
Laser Weld ◽  
Low Carbon ◽  
Conduction Model ◽  
Bead Width

Penetration depth is an important factor critical to the quality of a laser weld. This paper presents a 3D heat conduction model with a moving line source to correlate the temperature measured on the bottom surface of the workpiece to the weld penetration, weld bead width and welding speed. Temperatures on the bottom surface of the workpiece are measured using infrared thermocouples located behind the laser beam. The averaging effect due to the temperature measurement spot size is analyzed. This paper provides a model-based approach for laser weld penetration monitoring instead of a pure empirical correlation between a measured signal (e.g., acoustic, infrared) and the penetration depth. Experiments were conducted to compare the depth estimation based on the model to bead-on-plate welds on low carbon steel plates of varying thickness at different laser power levels and speeds. It is shown that the temperature on the bottom surface is a consistent indicator of penetration depth and that the correlation is also sensitive to the sensor location as well as other process conditions such as weld shape, width, and the plate thickness. The proposed model is computationally efficient and is suitable for on-line process monitoring application.

On-Line Estimation of Laser Weld Penetration

1997 ◽  
Vol 119 (4) ◽  
pp. 791-801 ◽  
Author(s):  
Jay F. Tu ◽  
Kishore N. Lankalapalli ◽  
Mark Gartner ◽  
Keng H. Leong
Keyword(s):  
Penetration Depth ◽  
Finite Size ◽  
Depth Estimation ◽  
Process Models ◽  
Bottom Surface ◽  
Weld Penetration ◽  
Weld Quality ◽  
Laser Weld ◽  
Production Environment ◽  
On Line

High-power CO2 laser welding has been widely used in the industry because of its high productivity and excellent weld quality. In order to tap the potential of this process completely, it is important to have on-line weld quality inspection methods to improve the process productivity and reliability by achieving 100 percent weld inspection. Weld penetration is one of the most important factors critical to the quality of a laser weld. However, it is very difficult to directly measure the extent of penetration without sectioning the workpiece. In this paper a model-based penetration depth estimation technique suitable for the production environment is developed. The proposed model relates the temperature measured on the bottom surface of the workpiece, weld bead width, laser beam power and welding speed to penetration depth. The closed-loop depth estimator combines the model and a model-error compensator to compensate for the uncertainty in the measurement of the laser power and absorptivity. Other effects considered are the averaging due to the finite size of the sensor, delay based on the sensor location and the process and sensor dynamics. Several bead-on-plate and butt welds were made on low carbon steel plates to validate the static process models and the depth estimation scheme. Temperatures on the bottom surface of the workpiece during welding were measured using infrared thermocouples. The welds were sectioned longitudinally to obtain the penetration profile. The penetration profiles estimated by the depth estimator matched satisfactorily with the measured penetration profiles. The results validate the capability of the proposed depth estimator to estimate penetration depth and its ability to trace the dynamic changes in penetration depth.

Estimation of Some Mechanical Properties for Similar & Dissimilar Welded Joints

2014 ◽  
Vol 2 (1) ◽  
pp. 59-76
Author(s):  
Abdullah Daie'e Assi
Keyword(s):  
Stainless Steel ◽  
Carbon Steel ◽  
Austenitic Stainless Steel ◽  
Base Metal ◽  
Welded Joints ◽  
Plate Thickness ◽  
Low Carbon Steel ◽  
Dissimilar Metals ◽  
Low Carbon ◽  
Steel Type

This research deals with the choice of the suitable filler metal to weld the similar and dissimilar metals (Low carbon steel type A516 & Austenitic stainless steel type 316L) under constant conditions such as, plate thickness (6 mm), voltage (78 v), current (120 A), straight polarity. This research deals with three major parts. The first parts Four types of electrodes were used for welding of dissimilar metals (C.St A516 And St.St 316L) two from mild steel (E7018, E6013) and other two from austenitic stainless steel (E309L, E308L) various inspection were carried out include (Visual T., X-ray T., δ- Ferrite phase T., and Microstructures T.) and mechanical testing include (tensile T., bending T. and micro hardness T.) The second parts done by used the same parameters to welding similar metals from (C.St A516) Or (St.St 316L). The third parts deals with welding of dissimilar weldments (C.St And St.St) by two processes, gas tungsten are welding (GTAW) and shielded metal are welding (SMAW).        The results indicated that the spread of carbon from low carbon steel to the welding zone in the case of welding stainless steel elect pole (E309L) led to Configuration Carbides and then high hardness the link to high values ​​compared with the base metal. In most similar weldments showed hardness of the welding area is  higher than the hardness of the base metal. The electrode (E309L) is the most suitable to welding dissimilar metals from (C.St A516 With St.St 316L). The results also showed that the method of welding (GTAW) were better than the method of welding (SMAW) in dissimilar welded joints (St.St 316L with C.St A516) in terms of irregular shape and integrity of the welding defects, as well as characterized this weldments the high-lift and resistance ductility good when using the welding conditions are similar.

Monitoring of laser weld penetration using sensor fusion

2002 ◽  
Vol 14 (2) ◽  
pp. 114-121 ◽  
Author(s):  
Allen Sun ◽  
Elijah Kannatey-Asibu ◽  
Mark Gartner
Keyword(s):  
Sensor Fusion ◽  
Weld Penetration ◽  
Laser Weld

OCT-Einschweißtiefenüberwachung bei Unterdruck/OCT-based weld penetration monitoring at reduced ambient pressure – Influence of reduced ambient pressure on the OCT signal quality in laser deep penetration welding

2021 ◽  
Vol 111 (11-12) ◽  
pp. 863-868
Author(s):  
Thorsten Mattulat ◽  
Ronald Pordzik ◽  
Peer Woizeschke
Keyword(s):  
Penetration Depth ◽  
Ambient Pressure ◽  
Laser Beam Welding ◽  
In Situ Monitoring ◽  
Deep Penetration ◽  
Weld Penetration ◽  
Laser Deep Penetration Welding ◽  
Deep Penetration Welding ◽  
Non Destructive

Die optische Kohärenztomographie (OCT) erlaubt die zerstörungsfreie In-situ-Überwachung der Einschweißtiefe beim Laserstrahlschweißen. Für dieses Verfahren wird hier der Einfluss von verringerten Umgebungsdrücken auf die Messqualität untersucht. Es wird gezeigt, dass sich bei niedrigerem Umgebungsdruck deutlich größere Signalanteile aus dem Bereich des Bodens der Dampfkapillare zurückerhalten lassen. Auf diese Weise steigen die effektive Messfrequenz und die Erkennbarkeit von Änderungen der Einschweißtiefe.   Optical coherence tomography (OCT) enables non-destructive in-situ monitoring of the weld penetration depth during laser beam welding. For this technology, the influence of reduced ambient pressures on the measurement quality is investigated. It is shown that significantly larger signal components are obtained from the bottom of the vapor capillary at lower ambient pressure increasing the applicable measurement frequency and the detectability of changes in the weld penetration depth.

Estimation of Al/Cu laser weld penetration in photodiode signals using deep neural network classification

2021 ◽  
Vol 33 (4) ◽  
pp. 042009
Author(s):  
Kidong Lee ◽  
Sanghoon Kang ◽  
Minjung Kang ◽  
Sung Yi ◽  
Cheolhee Kim
Keyword(s):  
Neural Network ◽  
Deep Neural Network ◽  
Weld Penetration ◽  
Laser Weld ◽  
Neural Network Classification

Infrared Sensing for On-Line Weld Geometry Monitoring and Control

1995 ◽  
Vol 117 (3) ◽  
pp. 323-330 ◽  
Author(s):  
P. Banerjee ◽  
S. Govardhan ◽  
H. C. Wikle ◽  
J. Y. Liu ◽  
B. A. Chin
Keyword(s):  
Plate Thickness ◽  
Welding Process ◽  
Temperature Gradients ◽  
Monitoring And Control ◽  
Depth Of Penetration ◽  
Bead Width ◽  
Weld Geometry ◽  
On Line ◽  
And Control ◽  
Welding Processes

This paper describes a method for on-line weld geometry monitoring and control using a single front-side infrared sensor. Variations in plate thickness, shielding gas composition and minor element content are known to cause weld geometry changes. These changes in the weld geometry can be distinctly detected from an analysis of temperature gradients computed from infrared data. Deviations in temperature gradients were used to control the bead width and depth of penetration during the welding process. The analytical techniques described in this paper have been used to control gas tungsten arc and gas metal arc welding processes.

scholarly journals Study the Effect of Welding Heat Input on the Microstructure, Hardness, and Impact Toughness of AISI 1015 Steel

2018 ◽  
Vol 14 (1) ◽  
pp. 118-127 ◽  
Author(s):  
Emad Kh. Hamd ◽  
Abbas Sh. Alwan ◽  
Ihsan Khalaf Irthiea
Keyword(s):  
Corrosion Rate ◽  
Weld Joint ◽  
Heat Input ◽  
Plate Thickness ◽  
Welding Process ◽  
Welding Current ◽  
Low Carbon ◽  
Mig Welding ◽  
The Impact ◽  
Weld Heat

In the present study, MIG welding is carried out on low carbon steel type (AISI 1015) by using electrode ER308L of 1.5mm diameter with direct current straight polarity (DCSP). The joint geometry is of a single V-butt joint with one pass welding stroke for different plate thicknesses of 6, 8, and 10 mm. In welding experiments, AISI 1015 plates with dimensions of 200×100mm and edge angle of 60o from both sides are utilized. In this work, three main parameters related to MIG welding process are investigated, which are welding current, welding speed, heat input and plate thickness, and to achieve that three groups of plates are employed each one consists of three plates. The results indicate that increasing the weld heat input (through changing the current and voltage) leads to an increase in widmanstatten ferrite (WF), acicular ferrite (AF) and polygonal ferrite (PF) in FZ region, and a reduction in grain size. It is observed that the micro-hardness of welded AISI 1015 plate increases as the weld heat input decreases. As well as increasing the weld heat input results in an increase in the width of WM and HAZ and a reduction in the impact energy of the weld joint of AISI 1015 at WM region. Also, it is noted the corrosion rate of weld joint increases with increase of Icorr due to increasing in welding current (heat input), corrosion rate increased up to (0.126µm/yr.) with increasing of heat input up to (1.27 KJ/mm).  

Methanol carbonylation to acetaldehyde on Au particles supported by single-layer MoS2 grown on silica

2021 ◽  
Vol 34 (10) ◽  
pp. 104005
Author(s):  
Kortney Almeida ◽  
Katerina Chagoya ◽  
Alan Felix ◽  
Tao Jiang ◽  
Duy Le ◽  
...  
Keyword(s):  
Carbon Monoxide ◽  
Density Functional ◽  
Ostwald Ripening ◽  
Reaction Pathway ◽  
Single Layer ◽  
Process Conditions ◽  
Higher Alcohols ◽  
Low Carbon ◽  
Functional Theory ◽  
Supported Gold

Abstract Homogenous single-layer MoS2 films coated with sub-single layer amounts of gold are found to isolate the reaction of methanol with carbon monoxide, the fundamental step toward higher alcohols, from an array of possible surface reactions. Active surfaces were prepared from homogenous single-layer MoS2 films coated with sub-single layer amounts of gold. These gold atoms formed clusters on the MoS2 surface. A gas mixture of carbon monoxide (CO) and methanol (CH3OH) was partially converted to acetaldehyde (CH3CHO) under mild process conditions (308 kPa and 393 K). This carbonylation of methanol to a C2 species is a critical step toward the formation of higher alcohols. Density functional theory modeling of critical steps of the catalytic process identify a viable reaction pathway. Imaging and spectroscopic methods revealed that the single layer of MoS2 facilitated formation of nanoscale gold islands, which appear to sinter through Ostwald ripening. The formation of acetaldehyde by the catalytic carbonylation of methanol over supported gold clusters is an important step toward realizing controlled production of useful molecules from low carbon-count precursors.

Investigation on the ballistic performance of rubber-aluminum (AA7075-T651) laminated plates reinforced with borosilicate glass balls

2021 ◽  
pp. 146442072110444
Author(s):  
Hasan Kasım
Keyword(s):  
Penetration Depth ◽  
Borosilicate Glass ◽  
Plate Thickness ◽  
High Strength ◽  
Laminated Plates ◽  
Front Face ◽  
Ballistic Performance ◽  
Multiwalled Carbon ◽  
The Matrix ◽  
Aluminum Plates

In this study, the ballistic behavior of protective armor plates (PaP) obtained by curing between high structural strength AA7075-T651 aluminum plates by reinforcing with glass balls of two different rubber mixtures whose damping properties were developed with carbon nanotube and glass bubbles fillers were investigated. A total of six PaPs at 27, 30, and 35 mm heights were prepared using two different matrix damping rubbers. High-strength liner rubber used in air bellows is vulcanized on the front and back surfaces of PaPs. Between the PaPs, Ø15.875 and Ø6.747 mm, borosilicate glass balls were placed in a particular arrangement that coincides with the middle of the matrix rubber and does not have any gaps. Liner rubber cured on the front face has managed to hold the energy by forming a layer like clothing around the bullet cores. Glass balls between PAPs play an essential role in the energy absorption of GB-filled mixtures. In contrast, in MWCNT-filled mixtures, they act as a second damping element. The ballistic performance of PAPs prepared with multiwalled carbon nanotubes was determined to be better than those prepared with Glass Bubbles. Thanks to the superior mechanical properties and high aspect ratio of MWCNTs, the penetration and swelling heights of the matrix damping rubbers prepared to have excellent results compared to glass bubbles. With the increase in the thickness of the PaPs prepared with MWCNTs, the deformation effect of the penetration depth and bulging height created by the bullet on the anterior and posterior surfaces decreased. As the thickness of PaP increased from 27 mm to 35 mm, penetration depth decreased by 38%, and bulging height reduced by 35%. The amount of penetration and swelling increased in PaPs using rubber filled with glass bubbles. As the plate thickness increased, the damping feature decreased and the glass balls were activated, and the bullet was stopped.

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