Synthesis of Coatings With Hardness Exceeding 40 GPa by Magnetron Sputtering

1998 ◽  
Vol 120 (2) ◽  
pp. 179-183 ◽  
Author(s):  
Mei-Ling Wu ◽  
Zunde Yang ◽  
Yip-Wah Chung ◽  
Ming-Show Wong ◽  
William D. Sproul
Keyword(s):  
Mechanical Properties ◽  
Magnetron Sputtering ◽  
Volume Fraction ◽  
High Resolution Electron Microscopy ◽  
Substrate Bias ◽  
Cathode Sputtering ◽  
Lattice Match ◽  
Wetting Properties ◽  
Resolution Electron ◽  
Composition Structure

Single- and dual-cathode DC magnetron sputtering was used to produce TiB2 coatings and CNx/ZrN multilayers, respectively, with hardness exceeding 40 GPa. The composition, structure, topography, and mechanical properties were determined by various techniques, including Auger electron spectroscopy, X-ray diffraction, high-resolution electron microscopy, atomic force microscopy, and nanoindentation. An optimum combination of the sputtering pressure and substrate bias results in the production of ultrasmooth TiB2 coatings with hardness up to 50 GPa and excellent wetting properties. The rationale for studying the CNx/ZrN system is that ZrN(111) provides excellent lattice match to the hypothetical β-C3N4(0001) face (β-C3N4 was predicted to have mechanical properties comparable to diamond). Using a dual-cathode sputtering system, we produced crystalline multilayers of CNx/ZrN with bilayer thickness of 1–2 nm. Using various combinations of nitrogen partial pressure, target powers, and substrate bias, we found that the hardness of these coatings correlates very strongly with the occurrence of (111) texture of ZrN, consistent with the lattice-match strategy. Even with a ZrN volume fraction of 70 percent, such multilayer coatings have been synthesized with hardness in the 50 GPa regime.

Atomic structure of interface of intermetallic compound TiAl and nitride Ti2AIN using HREM and image processing

1991 ◽  
Vol 49 ◽  
pp. 570-571
Author(s):  
E. Sukedai ◽  
H. Mabuchi ◽  
H. Hashimoto ◽  
Y. Nakayama
Keyword(s):  
Mechanical Properties ◽  
Image Processing ◽  
Composite Material ◽  
Intermetallic Compound ◽  
Side Surface ◽  
High Resolution Electron Microscopy ◽  
Hexagonal Structure ◽  
Second Phase ◽  
Resolution Electron ◽  
Compound Tial

In order to improve the mechanical properties of an intermetal1ic compound TiAl, a composite material of TiAl involving a second phase Ti2AIN was prepared by a new combustion reaction method. It is found that Ti2AIN (hexagonal structure) is a rod shape as shown in Fig.1 and its side surface is almost parallel to the basal plane, and this composite material has distinguished strength at elevated temperature and considerable toughness at room temperature comparing with TiAl single phase material. Since the property of the interface of composite materials has strong influences to their mechanical properties, the structure of the interface of intermetallic compound and nitride on the areas corresponding to 2, 3 and 4 as shown in Fig.1 was investigated using high resolution electron microscopy and image processing.

scholarly journals Influence of Applied Bias Voltage on the Composition, Structure, and Properties of Ti:Si-Codoped a-C:H Films Prepared by Magnetron Sputtering

2014 ◽  
Vol 2014 ◽  
pp. 1-7 ◽  
Author(s):  
Jinlong Jiang ◽  
Qiong Wang ◽  
Yubao Wang ◽  
Zhang Xia ◽  
Hua Yang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Magnetron Sputtering ◽  
Bias Voltage ◽  
Tribological Properties ◽  
Structure And Properties ◽  
Applied Bias ◽  
Applied Bias Voltage ◽  
Methane Mixture ◽  
Composition Structure

The titanium- and silicon-codoped a-C:H films were prepared at different applied bias voltage by magnetron sputtering TiSi target in argon and methane mixture atmosphere. The influence of the applied bias voltage on the composition, surface morphology, structure, and mechanical properties of the films was investigated by XPS, AFM, Raman, FTIR spectroscopy, and nanoindenter. The tribological properties of the films were characterized on an UMT-2MT tribometer. The results demonstrated that the film became smoother and denser with increasing the applied bias voltage up to −200 V, whereas surface roughness increased due to the enhancement of ion bombardment as the applied bias voltage further increased. The sp3carbon fraction in the films monotonously decreased with increasing the applied bias voltage. The film exhibited moderate hardness and the superior tribological properties at the applied bias voltage of −100 V. The tribological behaviors are correlated to the H/E or H3/E2ratio of the films.

The Effect of Layer Thickness on Polycrystalline Zirconia Growth in Zirconia-Alumina Multilayer Nanolaminates

1994 ◽  
Vol 343 ◽  
Author(s):  
C. M. Scanlan ◽  
M. D. Wiggins ◽  
M. Gajdardziska-Josifovska ◽  
C. R. Aita
Keyword(s):  
Phase Composition ◽  
Layer Thickness ◽  
Volume Fraction ◽  
Tetragonal Zirconia ◽  
High Resolution Electron Microscopy ◽  
Fused Silica ◽  
Transformation Toughening ◽  
Reactive Sputter Deposition ◽  
Resolution Electron ◽  
Zirconia Films

ABSTRACTThe mechanical properties of zirconia are known to be a function of phase composition. We show here that a nanolaminate geometry can be used to control the phase composition of zirconia films. The experiment consisted of growth of nanoscale multilayer films (nanolaminates) of polycrystalline zirconia and amorphous alumina by reactive sputter deposition on Si (111) and fused silica substrates. The films were characterized using x-ray diffraction and high resolution electron microscopy. The results show that both monoclinic (m) and tetragonal (t) zirconia polymorphs were formed in the zirconia layers. Most crystallites are oriented with either close-packed {111}-t or {111}-m planes parallel to the substrate. The volume fraction of tetragonal zirconia, the desired phase for transformation-toughening behavior, increases with decreasing zirconia layer thickness. Nanolaminates with a volume fraction of tetragonal zirconia exceeding 0.8 were produced without the addition of a stabilizing dopant, and independent of the kinetic factors that limit tetragonal zirconia growth in pure zirconia films.

Insight into the Formation of Ultrafine Nanostructures in Bulk Amorphous Zr54.5 Ti7.5Al10Cu20Ni8

2001 ◽  
Vol 703 ◽  
Author(s):  
André Heinemann ◽  
Helmut Hermann ◽  
Albrecht Wiedenmann ◽  
Norbert Mattern ◽  
Uta Kühn ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Volume Fraction ◽  
High Volume ◽  
High Resolution Electron Microscopy ◽  
Scattering Data ◽  
Scanning Calorimetry ◽  
Enhanced Diffusion ◽  
Resolution Electron ◽  
The Mean ◽  
Interparticle Interference

ABSTRACTBulk amorphous Zr54.5 Ti7.5Al10Cu20Ni8 is investigated by means of smal-angle neutron scattering (SANS), differential-scanning calorimetry (DSC), high-resolution electron microscopy (HREM) and other methods. The formation of ultrafine nanostructures in the glassy phase is observed and explained by a new model. Structura fluctuations of randomly distributed partialy ordered domains grow during annealing just below the glass transition temperature by local re-ordering. During anneaing the DSC gives evidence for a increasing volume fraction of the localy ordered domains. At high volume fractions of impinging domains a percolation threshold on the interconnected domain boundaries occurs and enhanced diffusion becomes possible. At that stage SANS measurements lead to satistically significant scattering data. The SANS signals are anayzed in terms of a model taking into account spherica particles surrounded by diffusion zones and interparticle interference effects. The mean radius of the nanocrystaline particles is determined to 1 nm and the mean thickness of the depletion zone is 2 nm. The upper limit for the volume fraction after annealing at 653 K for 4hours is about 20 %. Electron microscopy confirms the size and shows that the particle are crystaline.

scholarly journals Magnetron Sputtering Construction of Nano-Al Metallized Wood and Its Functional Research

Forests ◽  
2021 ◽  
Vol 12 (11) ◽  
pp. 1564
Author(s):  
Yanan Wang ◽  
Chengzhu Jin ◽  
Xinyi Wang ◽  
Qiushuang Li ◽  
Wenxuan Li ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Elastic Modulus ◽  
Magnetron Sputtering ◽  
Sheet Resistance ◽  
Wood Surface ◽  
Functional Improvement ◽  
Material Structure ◽  
Wetting Properties ◽  
Al Metallization ◽  
Wood Surfaces

The magnetron sputtering method was used to deposit nano-Al film on the wood surface of Pinus sylvestris L. var. mongholica Litv., and the material structure, electrical conductivity, mechanical properties and wetting properties were tested and characterized. When the sputtering time was 60 min, the average cross-grain sheet resistance of metallized wood was 695.9 mΩ, and the average along-grain sheet resistance was 227.2 mΩ. Load displacement decreased by more than 88%,elastic modulus increased by 49.2 times, hardness increased by 46 times andsurface hydrophobic angle was close to 130°. The grain size of the Al film on the wood surface was presented as nanoparticles, and the arrangement was uniform and dense. The results indicate that without any burden on the environment, the use of magnetron sputtering can quickly and efficiently achieve Al metallization on wood surfaces, so that the wood surface can obtain conductivity and hydrophobic properties. The elastic modulus and hardness of the wood surface were improved, the mechanical properties of the wood were effectively improved and the functional improvement of the wood was realized. This study provides a feasible method and basis for the study of the simple, efficient and pollution-free modification of wood.

The syntheses of SiCp/Al nanocomposites under high pressure

1997 ◽  
Vol 12 (5) ◽  
pp. 1187-1190 ◽  
Author(s):  
Haozhe Liu ◽  
Aimin Wang ◽  
Luhong Wang ◽  
Bingzhe Ding ◽  
Zhuangqi Hu ◽  
...  
Keyword(s):  
High Pressure ◽  
Pressure Range ◽  
Vickers Microhardness ◽  
Volume Fraction ◽  
High Resolution Electron Microscopy ◽  
Synthesis Temperature ◽  
Reaction Behavior ◽  
Sic Particles ◽  
Resolution Electron ◽  
Al Matrix

The SiCp/Al nanocomposites were synthesized under high pressure. The reaction behavior between SiC particles and Al matrix within 2–6 GPa pressure range was determined. The high resolution electron microscopy (HREM) observation and the Vickers microhardness measurement show that the reaction is slight and that the adhesion of SiC particles to the Al matrix is good whether the reaction between them occurred or not. This offers an opportunity to tailor the nanocomposite mechanical properties by adjusting the synthesis temperature, pressure, and volume fraction of SiC particles.

HREM of Rapidly Solidified Al-Li-Zr Based Alloys

1990 ◽  
Vol 48 (1) ◽  
pp. 54-55
Author(s):  
V. Radmilovic ◽  
G. Thomas ◽  
R. Kilaas ◽  
N. J. Kim
Keyword(s):  
Volume Fraction ◽  
Solution Treatment ◽  
Aging Treatment ◽  
High Resolution Electron Microscopy ◽  
Image Simulation ◽  
Large Volume Fraction ◽  
Heat Treated ◽  
Resolution Electron ◽  
Rapidly Solidified

During aging of Al-Li-Zr based alloys δ'(Al3Li) precipitates heterogeneously around β'(Al3Zr), forming so-called composite precipitate[l-4], that has important effects on the mechanical behavior of these alloys. As has been observed in several investigations, the addition of small amount of Zr results in a fairly large volume fraction of β' in the microstructure, and this suggests that there may be a partitioning of Li in the β'. In the present investigation, high resolution electron microscopy (HREM) and image simulation have been used to perform detailed characterization of the chemistry and structure of β' precipitate.The alloy Al-3Li-1Cu-0.5Mg-0.5Zr (wt.%) has been heat treated as follows: a) solution treatment at 550°C for 2 hours and water quenching, b) aging treatment at 150°C for 4 hours or at 200°C for 8 hours and c) 10% cold working followed by aging at 175°C for 64 hours. HREM images were taken on a JEOL ARM electron microscope operating at 400 and 800kV. Simulated HREM images of the composite δ'/β' precipitate were calculated using CEMPAS multislice program described by Kilaas[5].

The Microstructure of Co Nanoparticles Directly Deposited on Si (001) Substrates Using DC Magnetron Sputtering

2002 ◽  
Vol 737 ◽  
Author(s):  
Bing-Xian Chung ◽  
Chuan-Pu Liu ◽  
Jiun-Nan Chen
Keyword(s):  
Magnetron Sputtering ◽  
Cobalt Nanoparticles ◽  
Nanoparticle Array ◽  
Substrate Bias ◽  
Dc Magnetron Sputtering ◽  
Substrate Distance ◽  
Resolution Electron ◽  
Size Uniformity ◽  
Co Nanoparticles ◽  
Nanotube Growth

ABSTRACTDispersive cobalt nanoparticles are fabricated directly on Si (001) substrates by DC magnetron sputtering at room temperature. During deposition, the parameters chosen for the investigation are substrate bias (from +525 To –100 Volts), target-to-substrate distance (from 6 to 12 cm) and deposition time (from 10 to 30m sec), while the other parameters are kept the same, including the power of 50 watts. Atomic force microscope (AFM) is employed to determine the density and morphology of cobalt nanoparticles whereas high-resolution electron microscope (HRTEM) is used to visualize the resulting microstructure in the nanoparticles. It is found that Co nanoparticle array can be formed by combining the optimum substrate bias and target-to-substrate distance. The size uniformity of the nanoparticle array can be enhanced by positive bias due to charging effects. The nanoparticle of as small as a few nanometers can be successfully fabricated by DC-sputtering and can be applied to nanotube growth as catalysts.

Mechanical properties of hot isostatically pressed Si3N4 and Si3N4/SiC composites

1993 ◽  
Vol 8 (3) ◽  
pp. 626-634 ◽  
Author(s):  
O. Unal ◽  
J.J. Petrovic ◽  
T.E. Mitchell
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Fracture Toughness ◽  
High Hardness ◽  
High Resolution Electron Microscopy ◽  
Transmission Electron ◽  
Resolution Electron ◽  
Sic Whiskers ◽  
Sic Composites ◽  
Increasing Temperature

The mechanical properties of hot isostatically pressed monolithic Si3N4 and Si3N4−20 vol. % SiC composites have been studied by microindentation at temperatures up to 1400 °C. Indentation crack patterns and microstructures have been examined by optical microscopy, scanning electron microscopy, and transmission electron microscopy. It is shown that dense Si3N4 base materials can be synthesized by HIPing without densification aids. Both the monolithic Si3N4 and the Si3N4/SiC composites exhibit high hardness values which gradually decrease with increasing temperature. Both types of material show low fracture toughness values apparently because of strong interfacial bonding. On the other hand, the fracture toughness of the composite is about 40% higher than that of the monolithic material, due to the presence of the 20 vol. % SiC whiskers. A crack deflection/debonding mechanism is likely to be responsible for the higher toughness observed in the composite. High resolution electron microscopy shows that the grain boundaries in both samples contain a thin SiO2 layer.

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