Study of Air Inclusion in Lubrication System of CVT Gearbox Transmission With Biphasic CFD Simulation

2016 ◽  
Author(s):  
Cristian Ferrari ◽  
Pietro Marani
Keyword(s):  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Critical Conditions ◽  
Positive Pressure ◽  
Computational Domain ◽  
Lubrication System ◽  
Operation Condition ◽  
Dynamic Simulations ◽  
Lubrication Performance ◽  
Lumped Element Model

The focus of this paper is the biphasic phenomena that occurs in a lubrication system of a CVT gearbox transmission of an agricultural tractor, in particular a Method of Analysis is outlined with the aim of mapping and assessing the behavior of the lubrication circuit. The study of the lubrication in gearboxes is an important issue in the design of off-road machines because their reliability depends mostly on the lubrication performance, as well as the machine’s lifetime and overall energy efficiency of the transmission is strongly dependent on the lubrication system behavior. In fact the role of the lubrication system is twofold: firstly to remove the heat generated in the highly loaded rolling bearings and the gears found in the power and accessory gearboxes via heat exchangers; secondly to lubricate these parts. The trend in the development of gearbox transmissions has been towards lower consumption and higher power transmitted, consequently it is necessary to conceive more effective and efficient lubrication systems. Nonetheless the lubrication problem often relies on a trial and error approach and most available scientific literature is based on lumped element model dynamic simulation or one phase thermo-fluid dynamic simulations, overlooking the effects linked to cavitation and air inclusion. One important phenomenon in lubrication systems is that of air suction. This can be seen in particular at high rotational speeds of shafts when the centrifugal force causes a positive pressure drop between inner lubrication pipes and outer radial conduits. In this case the air occupies part of the lubrication conduits, and since the domain is shared by the outflowing liquid phase and the air included, the monophase CFD simulation fails to predict the correct lubrication flow. If this effect is not carefully considered it could cause a lubrication unbalance among the various parts of the gearbox, creating a risk of transmission damage. In this paper the methodology will be presented step by step until in final a complete map of operation condition is created. A preliminary analysis of the circuitry is an essential phase of the project since the tractor’s transmission is an extremely complex assembly composed by hundreds of components therefore the lubrication circuit appears as a large net of moving hydraulic connections and consumers. From this analysis a computational domain is obtained and appropriately meshed. After the pivotal choice of the proper turbulence model and boundary conditions, various runs at different rotating speeds corresponding to the different operating ranges will be performed. The result will be contextualized by commenting on the fluid dynamics phenomena involved and the influence parameters on flow rate distribution, finally evaluating the performances of the lubrication circuit, and in particular highlighting the most critical conditions in terms of speed condition and locating the most critical gearbox parts.

Propeller Effect on 3D Flow at the Stern Hull of a LNG Carrier Using Finite Volume Method

2014 ◽  
Vol 554 ◽  
pp. 566-570
Author(s):  
Mehdi Nakisa ◽  
Adi Maimun Abdul Malik ◽  
Yasser M. Ahmed ◽  
Sverre Steen ◽  
Fatemeh Behrouzi ◽  
...  
Keyword(s):  
Viscous Flow ◽  
Finite Volume ◽  
Cfd Simulation ◽  
Numerical Study ◽  
Fluid Dynamic ◽  
Free Surface Flow ◽  
Surface Flow ◽  
Computational Domain ◽  
Two Phase ◽  
Sst Turbulence Model

Numerical study and RANS simulations have been applied to investigate the incompressible free surface flow around the stern hull of Liquefied Natural Gas (LNG) ship affected by working propeller behind of her. Experimental works are carried out using LNG ship model in Marine Teknologi Center (MTC) of Univrsiti Teknologi Malaysia (UTM) to verify the computational fluid dynamic (CFD) results. Ansys-CFX 14.0 based on viscous flow finite volume code using the two-phase Eulerian–Eulerian fluid approach and shear stress transport (SST) turbulence model have been used in this study. A tetrahedral unstructured combined with prism grid were used with the viscous flow code for meshing the computational domain of water surface around it. CFD simulation has been verified using available experimental results. Finally, the flow structure, streamlines, velocity and pressure distribution around stern hull and propeller zone are discussed and analysed.

scholarly journals CFD Simulation of a Hyperloop Capsule Inside a Low-Pressure Environment Using an Aerodynamic Compressor as Propulsion and Drag Reduction Method

2021 ◽  
Vol 11 (9) ◽  
pp. 3934
Author(s):  
Federico Lluesma-Rodríguez ◽  
Temoatzin González ◽  
Sergio Hoyas
Keyword(s):  
Shock Waves ◽  
Power Consumption ◽  
High Speed ◽  
Cfd Simulation ◽  
Aerodynamic Drag ◽  
Flow Behavior ◽  
Critical Conditions ◽  
Vehicle Speed ◽  
Blockage Ratio ◽  
The Cost

One of the most restrictive conditions in ground transportation at high speeds is aerodynamic drag. This is even more problematic when running inside a tunnel, where compressible phenomena such as wave propagation, shock waves, or flow blocking can happen. Considering Evacuated-Tube Trains (ETTs) or hyperloops, these effects appear during the whole route, as they always operate in a closed environment. Then, one of the concerns is the size of the tunnel, as it directly affects the cost of the infrastructure. When the tube size decreases with a constant section of the vehicle, the power consumption increases exponentially, as the Kantrowitz limit is surpassed. This can be mitigated when adding a compressor to the vehicle as a means of propulsion. The turbomachinery increases the pressure of part of the air faced by the vehicle, thus delaying the critical conditions on surrounding flow. With tunnels using a blockage ratio of 0.5 or higher, the reported reduction in the power consumption is 70%. Additionally, the induced pressure in front of the capsule became a negligible effect. The analysis of the flow shows that the compressor can remove the shock waves downstream and thus allows operation above the Kantrowitz limit. Actually, for a vehicle speed of 700 km/h, the case without a compressor reaches critical conditions at a blockage ratio of 0.18, which is a tunnel even smaller than those used for High-Speed Rails (0.23). When aerodynamic propulsion is used, sonic Mach numbers are reached above a blockage ratio of 0.5. A direct effect is that cases with turbomachinery can operate in tunnels with blockage ratios even 2.8 times higher than the non-compressor cases, enabling a considerable reduction in the size of the tunnel without affecting the performance. This work, after conducting bibliographic research, presents the geometry, mesh, and setup. Later, results for the flow without compressor are shown. Finally, it is discussed how the addition of the compressor improves the flow behavior and power consumption of the case.

scholarly journals Impeller Optimization in Crossflow Hydraulic Turbines

Water ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 313
Author(s):  
Marco Sinagra ◽  
Calogero Picone ◽  
Costanza Aricò ◽  
Antonio Pantano ◽  
Tullio Tucciarelli ◽  
...  
Keyword(s):  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Structural Safety ◽  
3D Fem ◽  
Good Efficiency ◽  
Standard Material ◽  
Variable Head ◽  
Hydraulic Turbines ◽  
Constructive Simplicity ◽  
Mechanical Optimization

Crossflow turbines represent a valuable choice for energy recovery in aqueducts, due to their constructive simplicity and good efficiency under variable head jump conditions. Several experimental and numerical studies concerning the optimal design of crossflow hydraulic turbines have already been proposed, but all of them assume that structural safety is fully compatible with the sought after geometry. We show first, with reference to a specific study case, that the geometry of the most efficient impeller would lead shortly, using blades with a traditional circular profile made with standard material, to their mechanical failure. A methodology for fully coupled fluid dynamic and mechanical optimization of the blade cross-section is then proposed. The methodology assumes a linear variation of the curvature of the blade external surface, along with an iterative use of two-dimensional (2D) computational fluid dynamic (CFD) and 3D structural finite element method (FEM) simulations. The proposed methodology was applied to the design of a power recovery system (PRS) turbine already installed in an operating water transport network and was finally validated with a fully 3D CFD simulation coupled with a 3D FEM structural analysis of the entire impeller.

Towards real-time fire data synthesis using numerical simulations

2021 ◽  
pp. 073490412199344
Author(s):  
Wolfram Jahn ◽  
Frane Sazunic ◽  
Carlos Sing-Long
Keyword(s):  
Real Time ◽  
Computational Fluid Dynamic ◽  
Dynamic Models ◽  
Fluid Dynamic ◽  
Near Field ◽  
Computing Time ◽  
Temperature Correction ◽  
Dynamic Simulations ◽  
Conservation Of Energy ◽  
Fire Scenarios

Synthesising data from fire scenarios using fire simulations requires iterative running of these simulations. For real-time synthesising, faster-than-real-time simulations are thus necessary. In this article, different model types are assessed according to their complexity to determine the trade-off between the accuracy of the output and the required computing time. A threshold grid size for real-time computational fluid dynamic simulations is identified, and the implications of simplifying existing field fire models by turning off sub-models are assessed. In addition, a temperature correction for two zone models based on the conservation of energy of the hot layer is introduced, to account for spatial variations of temperature in the near field of the fire. The main conclusions are that real-time fire simulations with spatial resolution are possible and that it is not necessary to solve all fine-scale physics to reproduce temperature measurements accurately. There remains, however, a gap in performance between computational fluid dynamic models and zone models that must be explored to achieve faster-than-real-time fire simulations.

scholarly journals Computational fluid dynamics (CFD) simulation analysis on retinal gas cover rates using computational eye models

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Makoto Gozawa ◽  
Yoshihiro Takamura ◽  
Tomoe Aoki ◽  
Kentaro Iwasaki ◽  
Masaru Inatani
Keyword(s):  
Cfd Simulation ◽  
Simulation Analysis ◽  
Fluid Dynamic ◽  
Fluid Analysis ◽  
Intraocular Gas ◽  
Pars Plana ◽  
Computational Fluid Dynamics Cfd ◽  
Multiple Breaks ◽  
Gas Volume ◽  
Wall Wettability

AbstractWe investigated the change in the retinal gas cover rates due to intraocular gas volume and positions using computational eye models and demonstrated the appropriate position after pars plana vitrectomy (PPV) with gas tamponade for rhegmatogenous retinal detachments (RRDs). Computational fluid dynamic (CFD) software was used to calculate the retinal wall wettability of a computational pseudophakic eye models using fluid analysis. The model utilized different gas volumes from 10 to 90%, in increments of 10% to the vitreous cavity in the supine, sitting, lateral, prone with closed eyes, and prone positions. Then, the gas cover rates of the retina were measured in each quadrant. When breaks are limited to the inferior retina anterior to the equator or multiple breaks are observed in two or more quadrants anterior to the equator, supine position maintained 100% gas cover rates in all breaks for the longest duration compared with other positions. When breaks are limited to either superior, nasal, or temporal retina, sitting, lower temporal, and lower nasal position were maintained at 100% gas cover rates for the longest duration, respectively. Our results may contribute to better surgical outcomes of RRDs and a reduction in the duration of the postoperative prone position.

scholarly journals Simulation of Hydraulic Cylinder Cushioning

2021 ◽  
Vol 13 (2) ◽  
pp. 494
Author(s):  
Antonio Algar ◽  
Javier Freire ◽  
Robert Castilla ◽  
Esteban Codina
Keyword(s):  
Dynamic Model ◽  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Computational Fluid Dynamic Simulation ◽  
Hydraulic Cylinder ◽  
Outlet Port ◽  
Optimal Behavior ◽  
Radial Movement ◽  
Mechanical Shocks ◽  
Radial Gap

The internal cushioning systems of hydraulic linear actuators avoid mechanical shocks at the end of their stroke. The design where the piston with perimeter grooves regulates the flow by standing in front of the outlet port has been investigated. First, a bond graph dynamic model has been developed, including the flow throughout the internal cushion design, characterized in detail by computational fluid-dynamic simulation. Following this, the radial movement of the piston and the fluid-dynamic coefficients, experimentally validated, are integrated into the dynamic model. The registered radial movement is in coherence with the significant drag force estimated in the CFD simulation, generated by the flow through the grooves, where the laminar flow regime predominates. Ultimately, the model aims to predict the behavior of the cushioning during the movement of the arm of an excavator. The analytical model developed predicts the performance of the cushioning system, in coherence with empirical results. There is an optimal behavior, highly influenced by the mechanical stress conditions of the system, subject to a compromise between an increasing section of the grooves and an optimization of the radial gap.

scholarly journals Analysis of Radial Inflow Turbine Losses Operating with Supercritical Carbon Dioxide

Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3561
Author(s):  
Antti Uusitalo ◽  
Aki Grönman
Keyword(s):  
Fluid Dynamic ◽  
Dynamic Simulations ◽  
Average Deviation ◽  
Loss Analysis ◽  
Specific Speed ◽  
Loss Models ◽  
Rotor Losses ◽  
Radial Turbines ◽  
Design Power ◽  
Good Agreement

The losses of supercritical CO2 radial turbines with design power scales of about 1 MW were investigated by using computational fluid dynamic simulations. The simulation results were compared with loss predictions from enthalpy loss correlations. The aim of the study was to investigate how the expansion losses are divided between the stator and rotor as well as to compare the loss predictions obtained with the different methods for turbine designs with varying specific speeds. It was observed that a reasonably good agreement between the 1D loss correlations and computational fluid dynamics results can be obtained by using a suitable set of loss correlations. The use of different passage loss models led to high deviations in the predicted rotor losses, especially with turbine designs having the highest or lowest specific speeds. The best agreement in respect to CFD results with the average deviation of less than 10% was found when using the CETI passage loss model. In addition, the other investigated passage loss models provided relatively good agreement for some of the analyzed turbine designs, but the deviations were higher when considering the full specific speed range that was investigated. The stator loss analysis revealed that despite some differences in the predicted losses between the methods, a similar trend in the development of the losses was observed as the turbine specific speed was changed.

Computational fluid dynamic simulations of coal-fired utility boilers: An engineering tool

Fuel ◽  
2009 ◽  
Vol 88 (1) ◽  
pp. 9-18 ◽  
Author(s):  
Efim Korytnyi ◽  
Roman Saveliev ◽  
Miron Perelman ◽  
Boris Chudnovsky ◽  
Ezra Bar-Ziv
Keyword(s):  
Computational Fluid Dynamic ◽  
Fluid Dynamic ◽  
Dynamic Simulations ◽  
Utility Boilers

CFD Simulation of a Co-rotating Twin-screw Extruder: Validation of a Rheological Model for a Starch-Based Dough for Snack Food

2017 ◽  
Vol 14 (2) ◽  
Author(s):  
Giorgia Tagliavini ◽  
Federico Solari ◽  
Roberto Montanari
Keyword(s):  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Operating Conditions ◽  
Second Phase ◽  
Snack Food ◽  
Suitable Model ◽  
Twin Screw Extruder ◽  
Parallel Plates ◽  
Screw Extruder ◽  
Twin Screw

AbstractThe extrusion of starch-based products has been a matter of interest, especially for the pasta and the snack food production. In recent years, twin-screw extruders for snack food have been studied from both structural and fluid dynamics viewpoints. This project started from the rheological characterization of a starch-based dough (corn 34 wt%, tapioca 32 wt%), comparing viscosity values acquired in laboratory with different theoretical models found in literature. A computational fluid dynamic (CFD) simulation recreating the simple case of a fluid flow between two parallel plates was carried out to validate the former comparison. After the rheological validation was completed, the second phase of this work covered a 3D CFD simulation of the first part of the twin-screw extruder (feeding zone). The objective was to find a suitable model for describing the dough rheological behavior and the operating conditions of a co-rotating intermeshing twin-screw extruder. Once the model would be defined, it would allow to investigate several working conditions and different screws geometries of the machine, predicting the evolution of the product rheological properties.

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