Experimental Investigations of Hydrogen-Natural Gas Engines for Maritime Applications

Author(s):  
Harsh D. Sapra ◽  
Youri Linden ◽  
Wim van Sluijs ◽  
Milinko Godjevac ◽  
Klaas Visser

A novel ship propulsion concept employs natural gas to reduce ship emissions and improve overall ship propulsion efficiency. This concept proposes a serial integration of Solid Oxide Fuel Cell (SOFC) and a natural gas engine, while anode-off gas (gas at the fuel cell exhaust) is used in the natural gas engine. This study focusses on SOFC-gas engine integration by experimentally analyzing the effects of adding hydrogen, which is the main combustible component of the fuel cell anode-off gas, in marine natural gas engines. The overall challenge is to employ the anode-off gas to improve the performance of marine natural gas engines. To study the effects of anode-off gas combustion in natural gas engines, experiments with hydrogen addition in a marine natural gas engine of 500 kW rated power were performed. Natural gas was replaced with 10 % and 20 % of hydrogen, by volume, without any penalties in terms of output power. We found that the high combustion rate of hydrogen improved combustion stability, which allowed for better air-excess ratio control. Thus allowing leaning to higher air-excess ratios and extending the, otherwise, limited operating window. Hydrogen addition also improved brake thermal efficiency by 1.2 %, while keeping NOx emissions below the maritime emission regulations. The improvement in engine efficiency with a larger operating window may help improve the load-taking capabilities of marine natural gas engines.

Author(s):  
Jim Tassitano ◽  
James E. Parks

Large natural gas engines are durable and cost-effective generators of power for distributed energy applications. Fuel efficiency is an important aspect of distributed generation since operating costs associated with fuel consumption are the major component of energy cost on a life-cycle basis; furthermore, higher fuel efficiency results in lower CO2 emissions. Leaner operation of natural gas engines can result in improved fuel efficiency; however, engine operation becomes challenging at leaner air-to-fuel ratios due to several factors. One factor in combustion control is ignition. At lean air-fuel mixtures, reliable and repeatable ignition is necessary to maintain consistent power production from the engine, and spark plug quality and durability play an important role in reliability of ignition. Here research of a novel spark plug design for lean natural gas engines is presented. The spark plug is an annular gap spark plug with a permanent magnet that produces a magnetic field that forces the spark to rotate during spark discharge. The rotating arc spark plug (RASP) has the potential to improve ignition system reliability and durability. In the study presented here, the RASP plug was operated in a small natural gas engine, and combustion stability (measured by the coefficient of variation of indicated mean effective pressure (IMEP)) was measured as a function of air-to-fuel ratio to characterize the ignition performance at lean mixtures. Comparisons were made to a standard J-plug spark plug.


Author(s):  
Hongxun Gao ◽  
Matt J. Hall ◽  
Ofodike A. Ezekoye ◽  
Ron D. Matthews

It is a very challenging problem to reliably ignite extremely lean mixtures, especially for the low speed, high load conditions of stationary large-bore natural gas engines. If these engines are to be used for the distributed power generation market, it will require operation with higher boost pressures and even leaner mixtures. Both place greater demands on the ignition system. The railplug is a very promising ignition system for lean burn natural gas engines with its high-energy deposition and high velocity plasma jet. High-speed photography was used to study the discharge process. A heat transfer model is proposed to aid the railplug design. A parameter study was performed both in a constant volume bomb and in an operating natural gas engine to improve and optimize the railplug designs. The engine test results show that the newly designed railplugs can ensure the ignition of very lean natural gas mixtures and extend the lean stability limit significantly. The new railplug designs also improve durability.


2020 ◽  
pp. 146808742097775
Author(s):  
Ziqing Zhao ◽  
Zhi Wang ◽  
Yunliang Qi ◽  
Kaiyuan Cai ◽  
Fubai Li

To explore a suitable combustion strategy for natural gas engines using jet ignition, lean burn with air dilution, stoichiometric burn with EGR dilution and lean burn with EGR dilution were investigated in a single-cylinder natural gas engine, and the performances of two kinds of jet ignition technology, passive jet ignition (PJI) and active jet ignition (AJI), were compared. In the study of lean burn with air dilution strategy, the results showed that AJI could extend the lean limit of excess air ratio (λ) to 2.1, which was significantly higher than PJI’s 1.6. In addition, the highest indicated thermal efficiency (ITE) of AJI was shown 2% (in absolute value) more than that of PJI. Although a decrease of NOx emission was observed with increasing λ in the air dilution strategy, THC and CO emissions increased. Stoichiometric burn with EGR was proved to be less effective, which can only be applied in a limited operation range and had less flexibility. However, in contrast to the strategy of stoichiometric burn with EGR, the strategy of lean burn with EGR showed a much better applicability, and the highest ITE could achieve 45%, which was even higher than that of lean burn with air dilution. Compared with the most efficient points of lean burn with pure air dilution, the lean burn with EGR dilution could reduce 78% THC under IMEP = 1.2 MPa and 12% CO under IMEP = 0.4 MPa. From an overall view of the combustion and emission performances under both low and high loads, the optimum λ would be from 1.4 to 1.6 for the strategy of lean burn with EGR dilution.


2020 ◽  
pp. 146808742096087
Author(s):  
Xue Yang ◽  
Yong Cheng ◽  
Pengcheng Wang

The pre-chamber ignition system scavenged with natural gas can effectively improve the in-cylinder combustion process and extend the lean-burn limit of natural gas engines. The scavenging process affects the flow field and fuel-air mixture concentration distribution in the pre-chamber and affects the combustion process in the pre-chamber as well as the ignition process in the main chamber. This has a significant influence on the performance of natural gas engines. It is supposed that the ratio of natural gas remaining in the mixture inside the pre-chamber at the ignition timing affects the combustion process in the pre-chamber. To verify this suppose, an independent injection system for injecting natural gas into the pre-chamber is designed and experiments are carried out on a single-cylinder natural gas engine. The ratio of natural gas remaining in the mixture inside the pre-chamber at the ignition timing is adjusted by changing the injection start angle of the scavenging process. The combustion process in the pre-chamber and the main chamber are analyzed using the in-cylinder pressures. The results indicate that, with the delay of the injection start angle, the ratio of natural gas remaining in the mixture inside the pre-chamber at the ignition timing increases, the combustion process in the pre-chamber is enhanced, the maximum pressure difference between two chambers increases and appears earlier. The energy of the hot jets and the penetration of the jets increase, which enhances the combustion process in the main chamber.


Author(s):  
Azer P. Yalin ◽  
Morgan W. Defoort ◽  
Sachin Joshi ◽  
Daniel Olsen ◽  
Bryan Willson ◽  
...  

A practical impediment to implementation of laser ignition systems has been the open-path beam delivery used in past research. In this contribution, we present the development and implementation of a fiber-optically delivery laser spark ignition system. To our knowledge, the work represents the first demonstration of fiber coupled laser ignition (using a remote laser source) of a natural gas engine. A Nd:YAG laser is used as the energy source and a coated hollow fiber is used for beam energy delivery. The system was implemented on a single-cylinder of a Waukesha VGF 18 turbo charged natural gas engine and yielded consistent and reliable ignition. In addition to presenting the design and testing of the fiber delivered laser ignition system, we present initial design concepts for a multiplexer to ignite multiple cylinders using a single laser source, and integrated optical diagnostic approaches to monitor the spark ignition and combustion performance.


2014 ◽  
Vol 46 (1) ◽  
pp. 85-93
Author(s):  
Mikhail Shatrov ◽  
Aleksej Khatchiyan ◽  
Vladimir Sinyavskiy ◽  
Ivan Shishlov ◽  
Andrey Vakulenko

Parameters of natural gas engines were calculated with the aim to determine the optimal way of their working process organization. Analysis of calculations results demonstrated that quality power level control ensured the improvement of parameters of investigated engines. Calculations showed that compared with the diesel engine, the gas engine with quantity power level control, internal mixture formation and glow plug ignition of the gas-air mixture ensured the decrease of СО2 emissions by 26.8%, and the natural gas engine with quality power level control, external mixture formation and gas-air mixture ignition by a small pilot portion of fine atomized diesel fuel supplied by a Common Rail fuel system – by 25.5%. Therefore, one can choose one or another method of diesel engine conversion for operation on gas fuel considering available technical opportunities and with minimal expenses.


Author(s):  
Daniel B. Olsen ◽  
Ryan K. Palmer ◽  
Charles E. Mitchell

Formaldehyde emissions from stationary natural gas engines are regulated in the United States, as mandated by the 1990 Clean Air Act Amendments. This work aims to advance the understanding of formaldehyde formation in large bore (>36 cm) natural gas engines. Formaldehyde formation in a large bore natural gas engine is modeled utilizing computational fluid dynamics and chemical kinetics. The top land crevice volume is believed to play an important role in the formation mechanisms of engine-out formaldehyde. This work focuses specifically on the top land crevice volume in the Cooper-Bessemer LSVB large bore 4-stroke cycle natural gas engine. Chemical kinetic modeling predicts that the top land crevice volume is responsible for the formation of 22 ppm of engine-out formaldehyde. Based on a raw exhaust concentration of 80 ppm, this constitutes about 27% of engine-out formaldehyde. Simplifying assumptions made for the chemical kinetic modeling are validated using computational fluid dynamics. Computational fluid dynamic analysis provided confirmation of crevice volume mass discharge timing. It also provided detailed pressure, temperature and velocity profiles within the top land crevice volume at various crank angle degrees.


Author(s):  
David Martinez-Morett ◽  
Luigi Tozzi ◽  
Anthony J. Marchese

Recent developments in numerical techniques and computational processing power now permit time-dependent, multi-dimensional computational fluid dynamic (CFD) calculations with reduced chemical kinetic mechanisms (approx. 20 species and 100 reactions). Such computations have the potential to be highly effective tools for designing lean-burn, high BMEP natural gas engines that achieve high fuel efficiency and low emissions. Specifically, these CFD simulations can provide the analytical tools required to design highly optimized natural gas engine components such as pistons, intake ports, precombustion chambers, fuel systems and ignition systems. To accurately model the transient, multi-dimensional chemically reacting flows present in these systems, chemical kinetic mechanisms are needed that accurately reproduce measured combustion data at high pressures and lean conditions, but are of sufficient size to enable reasonable computational times. Presently these CFD models cannot be used as accurate design tools for application in high BMEP lean-burn gas engines because existing detailed and reduced mechanisms fail to accurately reproduce experimental flame speed and ignition delay data for natural gas at high pressure (40 atm and higher) and lean (0.6 equivalence ratio (ϕ) and lower) conditions. Existing methane oxidation mechanisms have typically been validated with experimental conditions at atmospheric and intermediate pressures (1 to 20 atm) and relatively rich stoichiometry. These kinetic mechanisms are not adequate for CFD simulation of natural gas combustion in which elevated pressures and very lean conditions are typical. This paper provides an analysis, based on experimental data, of the laminar flame speed computed from numerous, detailed chemical kinetic mechanisms for methane combustion at pressures and equivalence ratios necessary for accurate high BMEP, lean-burn natural gas engine modeling. A reduced mechanism that was shown previously to best match data at moderately lean and high pressure conditions was updated for the conditions of interest by performing sensitivity analysis using CHEMKIN. The reaction rate constants from the most sensitive reactions were appropriately adjusted in order to obtain a better agreement at high pressure lean conditions. An evaluation of this adjusted mechanism, “MD19”, was performed using Converge CFD software. The results were compared to engine data and a remarkable improvement on combustion performance prediction was obtained with the MD19 mechanism.


2020 ◽  
pp. 146808742097801
Author(s):  
Kang Pan ◽  
James Wallace

This paper summarizes the validation of a modified multi-step phenomenological soot model and an enhanced combustion model used for direct-injection natural gas engines. In this study, a modified phenomenological soot model including the key steps for soot formation, such as particle inception and surface growth, was developed in KIVA-3V to replace the empirical model for use in a glow plug assisted natural gas direct-injection engine. The soot model was integrated with a CANTERA based kinetic model, which employs a recently developed low temperature natural gas mechanism to predict the reactions of some important gaseous species involved in the soot formation, such as acetylene and hydroxyl. The simulated in-cylinder flame propagation process induced by a glow plug was compared to the experimental optical images obtained in an engine-like environment. In addition, both the kinetic model and modified soot model were compared with the experimental emission data to validate their reliability for predicting natural gas engine emission characteristics. The engine combustion efficiencies obtained in simulations and experiments were compared as well. The matched results suggest that the computational models can well predict the natural gas combustion and emission characteristics, and will be suitable for investigating the direct-injection natural gas engine technologies.


Open Physics ◽  
2021 ◽  
Vol 19 (1) ◽  
pp. 534-538
Author(s):  
Qiang Zhang ◽  
Yubo Yang ◽  
Demin Jia ◽  
Menghan Li

Abstract Knocking becomes an increasingly important issue in direct injection natural gas engines with the application of new combustion modes. In this article, the knocking characteristics of natural gas engine operating in stratified combustion mode were studied with the aid of cylinder pressure oscillations and combustion parameters. The results indicated that knocking tendency will be stronger when operating in stratified combustion mode. The first to the fourth circumferential modes and the first radial mode are the featured modes for knocking behavior, while knocking is more serious when the duration of 10–50% of total energy released is shorter.


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