Power Feedback Control in Cylindrical Traverse Grinding

2000 ◽  
Author(s):  
Rogelio L. Hecker ◽  
Steven Y. Liang

Abstract This paper describes the design of a power controller in cylindrical traverse grinding (CTG), where the power consumed by the grinding wheel is controlled by regulation of the traverse velocity. A mathematical model relating the power to the traverse velocity was developed and quantified with machining data. The controller design was based on the power-velocity model developed and it was tuned to fulfill time response specifications including settling time and overshoot. An inner velocity loop was also designed and implemented inside the power close loop to guaranty a stable power response. The controller was implemented and tested on an open architecture cylindrical grinding machine. The results show that the controlled system response can be regulated to meet the requirements of time specifications, over a wide range of cutting depth and input power reference.

Mechanik ◽  
2018 ◽  
Vol 91 (11) ◽  
pp. 970-972
Author(s):  
Jan Burek ◽  
Paweł Sułkowicz ◽  
Robert Babiarz

This paper presents a system of measurement and compensation of cylindricity error in low-stiffness shafts grinding. A programme, that generates the path of a grinding wheel taking into account the elastic deformation of the shaft and grinding machine on the basis of the grinding force measurement was developed


Energies ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 2066 ◽  
Author(s):  
Cristian Pesce ◽  
Javier Riedemann ◽  
Ruben Pena ◽  
Werner Jara ◽  
Camilo Maury ◽  
...  

The research on DC-DC power converters has been a matter of interest for years since this type of converter can be used in a wide range of applications. The main research is focused on increasing the converter voltage gain while obtaining a good efficiency and reliability. Among the different DC-DC converters, the flyback topology is well-known and widely used. In this paper, a novel high efficiency modified step-up DC-DC flyback converter is presented. The converter is based on a N-stages flyback converter with parallel connected inputs and series-connected outputs. The use of a single main diode and output capacitor reduces the number of passive elements and allows for a more economical implementation compared with interleaved flyback topologies. High efficiency is obtained by including an active snubber circuit, which returns the energy stored in the leakage inductance of the flyback transformers back to the input power supply. A 4.7 kW laboratory prototype is implemented considering four flyback stages with an input voltage of 96 V and an output voltage of 590 V, obtaining an efficiency of 95%. The converter operates in discontinuous current mode then facilitating the output voltage controller design. Experimental results are presented and discussed.


2021 ◽  
Vol 11 (15) ◽  
pp. 7122
Author(s):  
Simona Mosca ◽  
Tobias Hansson ◽  
Maria Parisi

Optical frequency comb synthesizers with a wide spectral range are an essential tool for many research areas such as spectroscopy, precision metrology, optical communication, and sensing. Recent studies have demonstrated the direct generation of frequency combs, via second-order processes, that are centered on two different spectral regions separated by an octave. Here, we present the capability of optical quadratic frequency combs for broad-bandwidth spectral emission in unexplored regimes. We consider comb formation under phase-matched conditions in a continuous-wave pumped singly resonant second-harmonic cavity, with large intracavity power and control of the detuning over several cavity line widths. The spectral analysis reveals quite distinctive sidebands that arise far away from the pump, singularly or in a mixed regime together with narrowband frequency combs. Notably, by increasing the input power, the optical frequency lines evolve into widely spaced frequency clusters, and at maximum power, they appear in a wavelength range spanning up to 100 nm. The obtained results demonstrate the power of second-order nonlinearities for direct comb production within a wide range of pump wavelengths.


2011 ◽  
Vol 496 ◽  
pp. 7-12 ◽  
Author(s):  
Takazo Yamada ◽  
Michael N. Morgan ◽  
Hwa Soo Lee ◽  
Kohichi Miura

In order to obtain the effective depth of cut on the ground surface, a new grinding process model taking into account thermal expansions of the grinding wheel and the workpiece, elastic deformations of the grinding machine, the grinding wheel and the workpiece and the wheel wear was proposed. Using proposed model, the effective depth of cut was calculated using measured results of the applied depth of cut and the normal grinding force.


2017 ◽  
Vol 9 (6) ◽  
Author(s):  
Stephen L. Canfield ◽  
Reabetswe M. Nkhumise

This paper develops an approach to evaluate a state-space controller design for mobile manipulators using a geometric representation of the system response in tool space. The method evaluates the robot system dynamics with a control scheme and the resulting response is called the controllability ellipsoid (CE), a tool space representation of the system’s motion response given a unit input. The CE can be compared with a corresponding geometric representation of the required motion task (called the motion polyhedron) and evaluated using a quantitative measure of the degree to which the task is satisfied. The traditional control design approach views the system response in the time domain. Alternatively, the proposed CE views the system response in the domain of the input variables. In order to complete the task, the CE must fully contain the motion polyhedron. The optimal robot arrangement would minimize the total area of the CE while fully containing the motion polyhedron. This is comparable to minimizing the power requirements of robot design when applying a uniform scale to all inputs. It will be shown that changing the control parameters changes the eccentricity and orientation of the CE, implying a preferred set of control parameters to minimize the design motor power. When viewed in the time domain, the control parameters can be selected to achieve desired stability and time response. When coupled with existing control design methods, the CE approach can yield robot designs that are stable, responsive, and minimize the input power requirements.


Author(s):  
Jung-eui Hong ◽  
Cihan H. Dagli ◽  
Kenneth M. Ragsdell

Abstract The primary function of the Wheatstone bridge is to measure an unknown resistance. The elements of this well-known measurement circuit will take on different values depending upon the range and accuracy required for a particular application. The Taguchi approach to parameter design is used to select values for the measurement circuit elements so as to reduce measurement error. Next we introduce the use of an artificial neural network to extrapolate limited experimental results to predict system response over a wide range of applications. This approach can be employed for on-line quality control of the manufacture of such device.


2015 ◽  
Vol 68 (2) ◽  
pp. 229-238
Author(s):  
Hamilton Jose de Mello ◽  
Diego Rafael de Mello ◽  
Eduardo Carlos Bianchi ◽  
Paulo Roberto de Aguiar ◽  
Doriana M. D'Addona

AbstractThere has been a great advance in the grinding process by the development of dressing, lubri-refrigeration and other methods. Nevertheless, all of these advances were gained only for continuous cutting; in other words, the ground workpiece profile remains unchanged. Hence, it becomes necessary to study grinding process using intermittent cutting (grooved workpiece – discontinuous cutting), as little or no knowledge and studies have been developed for this purpose, since there is nothing found in formal literature, except for grooved grinding wheels. During the grinding process, heat generated in the cutting zone is extremely high. Therefore, plenty of cutting fluids are essential to cool not only the workpiece but also the grinding wheel, improving the grinding process. In this paper, grinding trials were performed using a conventional aluminum oxide grinding wheel, testing samples made of AISI 4340 steel quenched and tempered with 2, 6, and 12 grooves. The cylindrical plunge grinding was performed by rotating the workpiece on the grinding wheel. This plunge movement was made at three different speeds. From the obtained results, it can be observed that roughness tended to increase for testing sample with the same number of grooves, as rotation speed increased. Roundness error also tended to increase as the speed rotation process got higher for testing the sample with the same number of grooves. Grinding wheel wear enhanced as rotation speed and number of grooves increased. Power consumed by the grinding machine was inversely proportional to the number of grooves. Subsuperficial microhardness had no significant change. Micrographs reveal an optimal machining operation as there was no significant damage on the machined surface.


2018 ◽  
Vol 41 (7) ◽  
pp. 1993-2004
Author(s):  
Mohsen Rakhshan ◽  
Navid Vafamand ◽  
Mohammad Mehdi Mardani ◽  
Mohammad-Hassan Khooban ◽  
Tomislav Dragičević

This paper proposes a non-iterative state feedback design approach for polynomial systems using polynomial Lyapunov function based on the sum of squares (SOS) decomposition. The polynomial Lyapunov matrix consists of states of the system leading to the non-convex problem. A lower bound on the time derivative of the Lyapunov matrix is considered to turn the non-convex problem into a convex one; and hence, the solutions are computed through semi-definite programming methods in a non-iterative fashion. Furthermore, we show that the proposed approach can be applied to a wide range of practical and industrial systems that their controller design is challenging, such as different chaotic systems, chemical continuous stirred tank reactor, and power permanent magnet synchronous machine. Finally, software-in-the-loop (SiL) real-time simulations are presented to prove the practical application of the proposed approach.


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