Effect of Notch Location on the Stress Concentration and Reliability of Notched Composite Laminates Based on a Probabilistic Approach

Author(s):  
R. Ganesan ◽  
A. K. Arumugam

Composite materials and laminates are being widely used in aerospace and automotive industries due to their less weight to stiffness ratio. Especially the use of composite laminates, made up of Carbon or Graphite Fiber Reinforced Plastics (CFRP/GFRP), in military and commercial aircraft structures has progressed steadily over the past few decades. Drilling holes and making cutouts in these laminates are unavoidable for practical reasons. These holes (or) cutouts introduces stress concentration near the hole (or) cutout edge and reduces the load-bearing capacity of the structure. Cutouts are made at the edges of composite laminates for practical purposes, which is capable of reducing the delamination effect in notched laminates. The stress distribution in notched composite laminates can vary according to the location of the notch in the laminate, which leads to the variation in strength and reliability values of notched laminates. The objective of the present work is to study the effect of notch location on the stress concentration and reliability of notched composite laminates. Composite laminate displays significant variation in material and strength properties and the stress distribution in the laminate becomes stochastic in nature. Thus the notched laminates were analyzed using a stochastic approach and designed based on a reliability-based design approach.

Author(s):  
R. Ganesan ◽  
A. K. Arumugam

Composite laminates are used in structural applications such as aircraft wings and tail structures. Drilling holes and making cutouts in these laminates are unavoidable for practical reasons. As a result, stress concentration is introduced near the hole or cutout, and the load-bearing capacity of the structure is reduced. In addition, composite laminates used in aerospace applications are subjected to considerable fatigue loading due to service conditions. In composite laminates, fatigue causes reduction in stiffness and strength. The objective of the present work is to study the combined effect of stress concentration and fatigue on the composite laminate. Since composite laminate displays significant variation in material and strength properties, the stress distribution in the laminate is stochastic in nature. It is more appropriate to analyze the notched composite laminates using a stochastic approach and to design the laminate based on a reliability-based design approach. In the present work, such an approach is developed and the combined effect of stress concentration and fatigue on the reliability of the laminate is investigated.


Author(s):  
Masahito Mochizuki ◽  
Ryota Higuchi ◽  
Jinya Katsuyama ◽  
Masao Toyoda

The strength properties of structural steels or their weld zone are influenced by the microscopic heterogeneity. It is important to investigate the stress distribution for clarification of the mechanism of fracture and the material design by considering a grain boundary or its neighborhood because either can be a zone where the stress concentration is likely to occur due to a mismatch of the displacement. For this purpose, FEM-MD coupling method is one of the useful methods because it can treat the mismatch of the displacement caused by the microscopic heterogeneity. In this study, FEM-MD coupling method is proposed and the influence of the microscopic heterogeneity of steels is investigated by using FEM-MD coupling method.


Author(s):  
M. I. Valueva ◽  
I. V. Zelenina ◽  
M. A. Zharinov ◽  
M. A. Khaskov

The article presents results of studies of experimental carbon plastics based on thermosetting PMRpolyimide binder. Сarbon fiber reinforced plastics (CFRPs) are made from prepregs prepared by melt and mortar technologies, so the rheological properties of the polyimide binder were investigated. The heat resistance of carbon plastics was researched and its elastic-strength characteristics were determined at temperatures up to 320°С. The fundamental possibility of manufacturing carbon fiber from prepregs based on polyimide binder, obtained both by melt and mortar technologies, is shown. CFRPs made from two types of prepregs have a high glass transition temperature: 364°C (melt) and 367°C (solution), with this temperature remaining at the 97% level after boiling, and also at approximately the same (86–97%) level of conservation of elastic strength properties at temperature 300°С.


2021 ◽  
Vol 8 (1) ◽  
pp. 1-12
Author(s):  
Ashok Magar ◽  
Achchhe Lal

Abstract This paper presents the solution of stress distribution around elliptical cutout in an infinite laminated composite plate. Analysis is done for in plane loading under hygrothermal environment. The formulation to obtain stresses around elliptical hole is based on Muskhelishvili’s complex variable method. The effect of fibre angle, type of in plane loading, volume fraction of fibre, change in temperature, fibre materials, stacking sequence and environmental conditions on stress distribution around elliptical hole is presented. The study revealed, these factors have significant effect on stress concentration in hygrothermal environment and stress concentration changes are significant with change in temperature.


Author(s):  
S S Rao

The actual output kinematic characteristics of a cam-follower system will be different from the theoretical (desired) ones due to errors in manufacture and assembly. A method of evaluating the mechanical error in the kinematic response of cam-follower systems is presented using a stochastic approach. The tolerances on cam profiles and other geometrical parameters are treated as random variables that influence the mechanical error. The equations necessary for the mechanical error analysis of a planar cam-follower system (disc cam with translating roller follower) are derived. The equations for a spatial cam-follower system (globoidal cam with oscillating cylindrical follower) are also given at the end. An optimal synthesis procedure is outlined for the allocation of tolerances so as to minimize the manufacturing costs while satisfying a constraint on the maximum mechanical error in the kinematic response of cam-follower systems. The application of analysis and synthesis procedure is demonstrated with reference to a disc cam with translating roller follower.


1996 ◽  
Vol 5 (4) ◽  
pp. 096369359600500
Author(s):  
C. Filiou ◽  
C. Soutis

A simple approximate solution has been derived for the stress distribution near a circular hole applicable to any orthotropic composite laminate subjected to biaxial loading. The degree of accuracy of this solution was found to be overall acceptable, but strongly dependent upon the laminate lay-up and biaxiality ratio.


Materials ◽  
2019 ◽  
Vol 12 (3) ◽  
pp. 513 ◽  
Author(s):  
Claudia Barile ◽  
Caterina Casavola ◽  
Benedetto Gambino ◽  
Alessandro Mellone ◽  
Marco Spagnolo

In the last decades, the increasing use of laminate materials, such as carbon fibre reinforced plastics, in several engineering applications has pushed researchers to deeply investigate their mechanical behavior, especially in consideration of the delamination process, which could affect their performance. The need for improving the capability of the current instruments in predicting some collapse or strength reduction due to hidden damages leads to the necessity to combine numerical models with experimental campaigns. The validation of the numerical models could give useful information about the mechanical response of the materials, providing predictive data about their lifetime. The purpose of the delamination tests is to collect reliable results by monitoring the delamination growth of the simulated in situ cracking and use them to validate the numerical models. In this work, an experimental campaign was carried out on high performance composite laminates with respect to the delamination mode I; subsequently, a numerical model representative of the experimental setup was built. The ANSYS Workbench Suite was used to simulate the delamination phenomena and modeFRONTIER was applied for the numerical/experimental calibration of the constitutive relationship on the basis of the delamination process, whose mechanism was implemented by means of the cohesive zone material (CZM) model.


2007 ◽  
Vol 561-565 ◽  
pp. 2033-2036
Author(s):  
Rui Wen Li ◽  
Ping Dong

Beryllium (Be) is susceptible to introduce stress because it is a brittle metal with a high elastic modular. The compact tension (CT) specimens of beryllium were designed to determinate stress and fracture behaviors. Stress distribution near notch in CT beryllium was measured by the combination of an X-ray stress analysis and a custom-designed load device. The results show that local stresses near notch tip are much higher than those on other area. Thus, stress concentration lead the CT specimens fracture along the notch direction. Residual stresses due to machining are remained. A finite element ( FE ) calculation on the same loaded geometry was made, and the result is agreement with the measured stress distribution near notch.


2010 ◽  
Vol 663-665 ◽  
pp. 1073-1076 ◽  
Author(s):  
Xun Liu ◽  
Jun Yan Liu ◽  
Xu Dong Li ◽  
Guang Yu Zhang

This paper describes a theoretical and experimental analysis on full-filed stress distribution from thermoelastic measurements and its application to determination of stress concentration. The sum of the principle stress can be measured by Thermal Stress Analysis (TSA). Lock-in Thermography is very effective tool to measure the structure stress distribution by its high thermal resolving. In this study, the thermoelastic effect theory is described and the relationship between the temperature and the applied stress is developed in an elastic material. Experiments were carried out with 2A12 aluminium alloys plate and ones with hole structure under cyclic load. The thermoelastic effect coefficient is obtained for 2A12 aluminium alloys materials, and the effect law is analyzed that the stress value measured was affected by load frequencies. The optional load frequency is obtained, and that is, the load frequency is selected greater than 3.5Hz for 2Al12 materilas, and it was found that the structure stress can be evaluated with good accuracies by the lock in thermography. The experiment was carried out for aircraft components stress distribution measurement and structure stress analysis. The experimental results show the stress concentration position is easy found from stress distribution by lock-in thermography.


Sign in / Sign up

Export Citation Format

Share Document