Validation of a New Aluminum Honeycomb Crush Model With Dynamic Impact Tests
This paper describes a process for validating a new constitutive model for large, high strain-rate deformation of aluminum honeycomb, called the Honeycomb Crush Model (HCM). This model has 6 yield surfaces that are coupled to account for the orthotropic behavior of the cellular honeycomb being crushed on-axis and off-axis. The HCM has been implemented in the transient dynamic Presto finite element code for dynamic impact simulations. The HCM constitutive parameters were identified based on Presto finite element models that were used to simulate uniaxial and biaxial crush tests of 38 lb/ft3 aluminum honeycomb and reported in an earlier paper. This paper focuses on validating the HCM in the Presto code for application to impact situations that have honeycomb crush velocities up to 85 ft/sec. Also, a new approach for incorporating rate sensitivity into the model is described. A two-stage energy absorber with integrated aluminum honeycomb is described as the configuration for dynamic impact validation experiments. The test parameters and finite element model will be described along with the uncertainty quantification that was done and propagated through the model. Finally, correlation of model predictions and test results will be presented using an energy based validation metric.