Impact/Debonding Tolerant Sandwich Panel With Aluminum Tube Reinforced Foam Core

Author(s):  
Gefu Ji ◽  
Zhenyu Ouyang ◽  
Guoqiang Li ◽  
Su-Seng Pang

Sandwich construction has been extensively used in various fields. However, sandwich panels have not been fully exploited in critical structural applications due to damage tolerance and safety concern. A major problem of sandwich panels is the debonding at or near the core/face sheet interface, especially under impact loading, which can lead to a sudden loss of structural integrity and cause catastrophic consequences. In order to improve the debonding resistance and energy absorption of sandwich panel under impact loadings, a new foam core is proposed which is a hybrid core consisting of hollow metallic microtubes reinforced polymer matrix. The objective of this study was to characterize its static and dynamic performances. Two types of new hybrid cores were investigated in this work. One consisted of polymer resin reinforced by transversely aligned continuous metallic militubes, denoted as type-I sandwich panel. The other was made of polymer resin reinforced by aligned continuous in-plane metallic militubes, denoted as type-II sandwich panel. Additionally, the traditional sandwich panels with polymeric syntactic foam core were also prepared for comparisons. Static and impact tests demonstrated that interface debonding and subsequent shear failure in the core could be largely excluded from the type-II panel. Meanwhile, a significant transition to ductile failure was observed in type-II sandwich panel with dramatically enhanced load capacity and impact energy dissipation. The results indicated that type-II panel may be considered a promising option for critical structural applications featured by debonding and impact tolerance.

Author(s):  
Guoqiang Li ◽  
Gefu Ji ◽  
Su-Seng Pang

Sandwich construction has been extensively used in various fields. However, sandwich panels have not been fully exploited in critical structural applications due to damage tolerance and safety concern. A major problem of sandwich panels is the debonding at or near the core/face sheet interface, especially under impact loading, which can lead to a sudden loss of structural integrity and cause catastrophic consequences. In order to improve the debonding resistance and energy absorption of sandwich panel under impact loadings, a new foam core is proposed which is a hybrid core consisting of grid stiffened hollow metallic millitubes reinforced polymer matrix. The objective of this study was to characterize its dynamic performances. The core consisted of polymer resin reinforced by grid stiffened continuous metallic millitubes. Low velocity impact test demonstrated that new core panel may be considered a promising option for critical structural applications featured by debonding and multiple impact tolerance.


Author(s):  
Tianyu Zhou ◽  
Pan Zhang ◽  
Yuansheng Cheng ◽  
Manxia Liu ◽  
Jun Liu

In this paper, the numerical model was developed by using the commercial code LS/DYNA to investigate the dynamic response of sandwich panels with three PVC foam core layers subjected to non-contact underwater explosion. The simulation results showed that the structural response of the sandwich panel could be divided into four sequential regimes: (1) interaction between the shock wave and structure, (2) compression phase of sandwich core, (3) collapse of cavitation bubbles and (4) overall bending and stretching of sandwich panel under its own inertia. Main attention of present study was placed at the blast resistance improvement by tailoring the core layer gradation under the condition of same weight expense and same blast load. Using the minimization of back face deflection as the criteria for evaluating the blast resistant of panel, the panels with core gradation of high/middle/low or middle/low/high (relative densities) from the front face to back face demonstrated the optimal resistance. Moreover, the comparative studies on the blast resistance of the functionally graded sandwich panels and equivalent ungraded ones were carried out. The optimum functionally graded sandwich panel outperformed the equivalent ungraded one for relatively small charge masses. The energy absorption characteristics as well as the core compression were also discussed. It is found that the core gradation has a negligible effect on the whole energy dissipation of panel, but would significantly affect the energy distribution among sandwich panel components and the compression value of core.


Author(s):  
Seyed Ali Ahmadi ◽  
Mohammad Hadi Pashaei ◽  
Ramazan-Ali Jafari-Talookolaei

The current study aims to investigate the facesheet dynamic pulse buckling of simply supported, cylindrical composite sandwich panels using the Budiansky–Roth buckling criterion. The foam core has been modeled with isotropic elastic-perfectly plastic properties and various failure modes of the sandwich panel like facesheet fracture, foam shear fracture, and foam yield are investigated. The extended high-order sandwich panel core theory was used to model the compressibility of the core. To study the mechanical properties of the viscoelastic foam core, the Kelvin–Voigt linear viscoelastic model was applied. The transient responses and stress components obtained from the present method are compared with finite element solutions using commercial software ANSYS and those reported in the literature. Accordingly, reasonable agreement is observed. It was shown that the pulse local buckling strength of the panel increases with a decrease in the panel radius or an increase in the thickness of the panel, and facesheet fracture is considered more a likely failure mode of these sandwich panels.


2021 ◽  
Vol 13 (4) ◽  
pp. 168781402110094
Author(s):  
Ibrahim Elnasri ◽  
Han Zhao

In this study, we numerically investigate the impact perforation of sandwich panels made of 0.8 mm 2024-T3 aluminum alloy skin sheets and graded polymeric hollow sphere cores with four different gradient profiles. A suitable numerical model was conducted using the LS-DYNA code, calibrated with an inverse perforation test, instrumented with a Hopkinson bar, and validated using experimental data from the literature. Moreover, the effects of quasi-static loading, landing rates, and boundary conditions on the perforation resistance of the studied graded core sandwich panels were discussed. The simulation results showed that the piercing force–displacement response of the graded core sandwich panels is affected by the core density gradient profiles. Besides, the energy absorption capability can be effectively enhanced by modifying the arrangement of the core layers with unclumping boundary conditions in the graded core sandwich panel, which is rather too hard to achieve with clumping boundary conditions.


1980 ◽  
Vol 47 (2) ◽  
pp. 383-388 ◽  
Author(s):  
K. Kemmochi ◽  
T. Akasaka ◽  
R. Hayashi ◽  
K. Ishiwata

In this paper, a modified theory based upon Reissner’s procedure for the shear-lag effect of the sandwich panel is presented, which includes the effects of the anisotropy of the faces and the shearing rigidity of the core. In order to verify this theory, bending experiments were performed with sandwich panels composed of a soft core, stiffeners, and orthotropic faces. It was found that the effective bending rigidity calculated from this theory was lower than that derived from the classical bending theory and that the theoretical strain distribution on the faces agreed well with the experimental results.


2021 ◽  
Vol 250 ◽  
pp. 02027
Author(s):  
Ibrahim Elnasri

In this study, we numerically and analytically investigate the impact perforation of sandwich panels made of 0.8 mm 2024-T3 aluminum alloy skin sheets and graded polymeric hollow sphere cores with four different gradient profiles. A suitable numerical model was conducted using the LS-DYNA code, calibrated with an inverse perforation test, instrumented with a Hopkinson bar, and validated using experimental data from the literature. Moreover, the effect of boundary conditions on the perforation resistance of the studied graded core sandwich panels was discussed. The simulation results showed that the piercing force– displacement response of the graded core sandwich panels is affected by the core density gradient profiles. Besides, the energy absorption capability can be effectively enhanced by modifying the arrangement of the core layers with un-clumping boundary conditions in the graded core sandwich panel, which is rather too hard to achieve with clumping boundary conditions. Finally, an analytical model, taken account only gradient in the quasi-static plateau stress, is developed to predict the top skin pic peak load of the graded sandwich panel.


2019 ◽  
Vol 116 (2) ◽  
pp. 223
Author(s):  
Huajie Wu ◽  
Qiaoqi Li ◽  
Chongyi Wei ◽  
Zhe Wang

The source and generated mechanisms of DS-size inclusions in bearing steel were studied by sampling systematically and using ASPEX, SEM and EDS to analyse the morphology, composition and amount of non-metallic inclusions larger than 13 µm. Two kinds of typical DS-size inclusions were found in the refining process: type I is CaO-MgO-Al2O3-SiO2 distributed evenly and wrapped by CaS; type II is composite inclusion with MgO-Al2O3 as the core, CaO-Al2O3 and CaO-SiO2 as the inner layer, covered by CaS. Based on the FactSage and thermodynamic calculations, the DS inclusions formation mechanisms were drawn. There are two formation mechanisms of the type II inclusions: one is the solid phases will precipitate from the matrix of type I inclusions as the temperature drops; another is that when the reaction time is not sufficient, the MgO∙Al2O3 spinel core will not be transformed completely, and the evolution can be summarized as: Al2O3 → MgO-Al2O3 → CaO-MgO-Al2O3 → surrounded by CaO-Al2O3(SiO2) → covered by CaS.


2018 ◽  
Vol 4 (3) ◽  
Author(s):  
Sapna Singh ◽  
Garima Singal ◽  
A. K. Nayak ◽  
Umasankari Kannan

In a natural circulation boiling water reactor (BWR), the core power varies in both axial and radial directions inside the reactor core. The variation along the axial direction is more or less constant throughout the reactor; however, there exists variation of reactor power in the radial direction. The channels located at the periphery have low power compared to the center of the core and are equipped with orifices at their inlet. This creates nonuniformity in the radial direction in the core. This study has been performed in order to understand the effect of this radial variation of power on the stability characteristics of the reactor. Four channels of a pressure tube type natural circulation BWR have been considered. The reactor has been modeled using RELAP5/MOD3.2. Before using the model, it was first benchmarked with experimental measurements and then the characteristics of both low power and high power oscillations, respectively, known as type-I and type-II instability, have been investigated. It was observed that the type-I instability shows slight destabilizing effect of increase in power variation among different channels. However, in the case of type-II instability, it was found out that the oscillations get damped with an increase in power variation among the channels. A similar effect was found for the presence of orifices at the inlet in different channels. However, the increase in number of orificed channels showed stabilizing effect for both type-I and type-II instabilities.


2018 ◽  
Vol 157 ◽  
pp. 06007
Author(s):  
Jolanta Pozorska

The paper presents the problem of static analysis of sandwich structures with a non-continuous soft core. In the numerical 3D FE models, the core is divided into separated parts. The contact between these parts has the form of unilateral constraints. The model also allows for local debonding of the facing and local imperfections of sandwich panel geometry. Particular attention is paid to the problem of local instability of the facing that is compressed during bending. The phenomenon of progressive damage and the influence of non-continuity of the core on the structural behavior of the sandwich panel is also discussed.


Author(s):  
Keramat M Fard ◽  
Mostafa Livani

Based on a new improved higher-order sandwich panel theory, the buckling analysis of a truncated conical composite sandwich panel with simply supported and fully clamped boundary conditions was performed for the first time. This panel was subjected to axial compression and external pressures. The governing equations were derived by using the principle of minimum potential energy. The first-order shear deformation theory was used for the composite face sheets, and for the core, a polynomial description of the displacement fields was assumed. Geometry was used for the consideration of different radii curvatures of the face sheets and the core was unique. The effects of types of boundary conditions, conical angles, length to smaller radius of core ratio, core to panel thickness ratio, and smaller radius of core to panel thickness ratio on the buckling response of truncated conical composite sandwich panels were also studied. The results were validated by the results published in the literature and the presented FE results were obtained by ABAQUS software.


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