A FEA Simulation Model for Thin-Walled C-Section Composite Beam Assembling With R-Angle Deviation

Author(s):  
Hua Wang ◽  
Suo Si

There are unavoidable deviations, such as shrinkage and distortions, in the composite detail parts production due to the complexity of composites fabrication. Interests in the assembly analysis of composite beams have led to a need for more accurate analysis especially in the case of fabrication deviations. This work proposes a numerical finite element model of thin-walled C-section composite beam with R-angle deviation for assembling. The rule of Hashin failure combined with cohesive element is applied to study the mechanical performance of the fiber and matrix (implemented as user subroutine UMAT in ABAQUS) while positioning and clamping. Tension and compression tests are carried out based on available standards to determine the C-section beam behavior under load. The testing data validates the proposed numerical model. The numerical model captures the experimentally obtained results with minimal error, and predicts the failure modes successfully. The proposed model allows to determine accurately the first failure location and the associated load level. It will enhance the understanding of the composite components pre-loading analysis, and help systematically improving the composites assembling efficiency in civil aircraft industry.

2021 ◽  
Vol 5 (1) ◽  
pp. 32
Author(s):  
Roya Akrami ◽  
Shahwaiz Anjum ◽  
Sakineh Fotouhi ◽  
Joel Boaretto ◽  
Felipe Vannucchi de Camargo ◽  
...  

Joints and interfaces are one of the key aspects of the design and production of composite structures. This paper investigates the effect of adhesive–adherend interface morphology on the mechanical behavior of wavy-lap joints with the aim to improve the mechanical performance. Intentional deviation from a flat joint plane was introduced in different bond angles (0°, 60°, 90° and 120°) and the joints were subjected to a quasi-static tensile load. Comparisons were made regarding the mechanical behavior of the conventional flat joint and the wavy joints. The visible failure modes that occurred within each of the joint configurations was also highlighted and explained. Load vs. displacement graphs were produced and compared, as well as the failure modes discussed both visually and qualitatively. It was observed that distinct interface morphologies result in variation in the load–displacement curve and damage types. The wavy-lap joints experience a considerably higher displacement due to the additional bending in the joint area, and the initial damage starts occurring at a higher displacement. However, the load level had its maximum value for the single-lap joints. Our findings provide insight for the development of different interface morphology angle variation to optimize the joints behavior, which is widely observed in some biological systems to improve their performance.


2016 ◽  
Vol 10 (1) ◽  
pp. 418-432 ◽  
Author(s):  
Buyu Jia ◽  
Xiaolin Yu ◽  
Quansheng Yan ◽  
Zhen Yang

Steel-concrete composite beam cable-stayed bridge is a complicated system consisting of a composite beam, tower, and stayed cables. And the composite beam is composed of a steel beam, bridge deck and connectors, which has a different mechanical behavior from the general beam structure. In a word, the steel-concrete composite beam cable-stayed bridge is characterized by specific mechanical behavior and has many influencing factors. Thus, its safety analysis often cannot be easily implemented. This paper aims to study the component reliability of the steel-concrete composite beam based on the stochastic finite element method (SFEM) and the recognition of main failure modes in the system reliability of the cable-stayed bridge. For the component reliability of the steel-concrete composite beam, a nonlinear element model with 10 degrees of freedom (DOF) is adopted, which can consider the particular longitudinal slip effect between the steel and concrete. And the direct differential method (DDM) is used to deduce the response gradient of the element model. Meanwhile, the tower and the composite beam are considered as beam-column members to establish their limit state functions in the form of interaction equations. For the recognition of main failure modes in the system reliability, this paper proposes the concept of uniformity of the reliability index and the refinement strategy to improve theβ-unzipping method, which can identify the main failure modes or neglect the unnecessary non-main failure modes. Finally, a certain steel-concrete composite beam cable-stayed bridge is used to verify the effectiveness of the proposed method.


2011 ◽  
Vol 314-316 ◽  
pp. 1203-1209
Author(s):  
Kai Yang ◽  
Li Wu Liu ◽  
Kai Ping Yu ◽  
Xiang Hao Kong

By three-point bending experiments on XY-plane of thin-walled super alloy honeycomb sandwich with different types and dimensions of penetrable defects, their failure modes and influence of defects of different types and dimensions on their mechanical properties are researched by observing failure modes and performance curves of test samples. Researches show that when failure occurs on sandwich structures under three-point loading, vertical to XY-plane, buckling depression occurs on center part of the upper plate along with fracture failure occurring on center part of the lower plate. Similar to three-point experiment on conventional structures, failure always occurs in the longitudinal regions near middle loading area. When lateral walls of honeycomb or strengthen points of welding are set at center loading area, fracture failure occurs on the lower plate, or only buckling deformation occurs on honeycomb cores. And by comparison, FE model can be used to evaluate its mechanical performance of thin-walled super alloy honeycomb sandwich with penetrable defects under three-point bending load. It is the experimental basis for improving the structural reliability and damage tolerance of the structure.


2015 ◽  
Vol 23 (03) ◽  
pp. 1550009 ◽  
Author(s):  
C. Prieto Gajardo ◽  
L. Godinho ◽  
P. Amado-Mendes ◽  
J. M. Barrigon Morillas

Acoustic barriers are a well-known environmental noise mitigation solution, which is widely used nowadays. In this work, it is expected to contribute to the body of knowledge regarding the physical and technical behavior of those barriers by developing and implementing a set of models that allow an accurate analysis of noise barriers with new configuration types. A 2.5D boundary-only numerical model is developed and implemented, and computational analyses are performed in order to compare different surface profiles of the acoustic barriers. The particular case in which two acoustic barriers are used, one at each side of the road, is addressed.


2019 ◽  
Vol 11 (18) ◽  
pp. 4971
Author(s):  
Luo ◽  
Su ◽  
Xu ◽  
Ou ◽  
Peng

For concrete columns damaged by fire, a strengthen technique using thin-walled steel tubes is proposed. To investigate the axial compression capacity of post-fire concrete columns strengthened using thin-walled steel tubes, considering tube thickness, the strengthening method, and section geometry, 12 specimens were fabricated, of which two were control columns and 10 were exposed to fire in accordance with the ISO834 temperature curve. Subsequently, eight specimens were strengthened. Axial compression tests were conducted to provide a better understanding of the strengthening technique. The experiments indicated that: (1) Different failure modes were observed for different cross section geometry—local bucking for square sections, and shear failure for circular sections. (2) The stiffness, axial strength, and ultimate deformation capacity of the enhanced columns may be rehabilitated and even better than the undamaged ones. (3) Two enhancement methods were compared. The steel tubes act as restraints, are merely subjected to tension, and provide strong restraint to the core concrete. The tube carrying load together with the concrete columns are mainly subject to compression, and likely to buckle with longitudinal strain. Finally, axial compressive equations of post-fire reinforced concrete (RC) with thin-wall steel tubes, including both square sections and circle sections, were proposed on the mechanism of concrete filled steel tubes.


2021 ◽  
pp. 5379-5398
Author(s):  
Lamies Elgholmy, Hesham M. Fawzy, Abdallah Salama

Advanced carbon fiber reinforced polymer material (CFRP) has been widely used for strengthening structures. This paper aims to improve the ultimate capacity and stiffness of the composite beam externally strengthened with pre-stressed carbon fiber reinforced polymer plate by using CFRP tendons. The models were presented by 3-D FEM (finite element model) using ANSYS program to investigate the performance of composite beam which validated with experimental results presented. Various parametric studies achieved as degree of pre-stress level of CFRP tendons, tendon profile, degree of shear connection, the most effective beam load level to add CFRP tendons. Finally, the optimum strengthening conditions for the composite beam were studied.


2006 ◽  
Vol 21 (8) ◽  
pp. 1977-1986 ◽  
Author(s):  
François Barthelat ◽  
Chun-Ming Li ◽  
Claudia Comi ◽  
Horacio D. Espinosa

The mechanical properties of nacre constituents from red abalone were investigated. Electron microscopy studies revealed that the tablets are composed of single-crystal aragonite with nanograin inclusions. Both nanoasperities and aragonite bridges are present within the interfaces between the tablets. By means of nanoindentation and axial compression tests, we identified single tablet elastic and inelastic properties. The elastic properties are very similar to those of single-crystal aragonite. However, their strength is higher than previously reported values for aragonite. A finite element model of the interface accounting for nanoasperities and the identified properties revealed that the nanoasperities are strong enough to withstand climbing and resist tablet sliding, at least over the initial stages of deformation. Furthermore, it was observed that the model over-predicts strength and under-predicts ductility. Therefore, we conclude that other interface features must be responsible for the enhanced performance of nacre over its constituents.


2017 ◽  
Vol 51 (26) ◽  
pp. 3597-3610 ◽  
Author(s):  
Mauricio Torres ◽  
Francis Collombet ◽  
Bernard Douchin ◽  
Laurent Crouzeix ◽  
Yves-Henri Grunevald

In this paper, the monitoring patch is evaluated as an alternative instrumentation technique for aircraft-type composite structures, by means of the Multi-Instrumented Technological Evaluator. In this case, the goal is to evaluate the strength and failure modes of a carbon-epoxy composite plate with two drop-offs instrumented with a monitoring patch. With the aid of finite element models, the testing of the plate under combined loads is analysed to have a first numerical approach of its behaviour. Then, the experimental campaign is accomplished by testing the plate with multi-instrumentation devices and techniques such as strain gauges and digital image correlation. A correct calculation/test correlation is achieved by comparing the strain values calculated by the finite element model and the experimental strain data acquired by gauges and digital image correlation. The results confronted provide a first evidence to quantify the influence of the monitoring patch on the mechanical performance of the composite plate. Therefore, it could be employed in the near future as instrumentation technique on large composite structures.


Sensors ◽  
2019 ◽  
Vol 19 (4) ◽  
pp. 755 ◽  
Author(s):  
Yujun Qi ◽  
Lei Xie ◽  
Yu Bai ◽  
Weiqing Liu ◽  
Hai Fang

An innovative pultruded fiber reinforced polymer (FRP)–wood composite (PFWC) column with a lightweight southern pine wood core confined by outer FRP sheets was manufactured using an improved pultrusion process. Axial compression tests with both ends pinned as boundary conditions were employed to investigate the mechanical performance of such PFWC columns under concentric load. Through experimental investigations, the effects of the slenderness ratio on the failure modes and the axial load bearing capacities of the PFWC columns were evaluated. The failure modes showed that the specimens with a slenderness ratio less than 43.2 failed through compressive failure at junctions on FRP sheets, while those with slenderness ratios larger than 57.6 showed global buckling. Strain responses on specimens with different slenderness ratios are consistent with the observed failure modes. Finite element analysis was carried out to validate the experimental results, and satisfactory agreement was found between the failure modes and load–displacement curves. An empirical equation was developed with a new factor taking 0.65 into account to predict the load bearing capacities of the PFWC columns, and good agreement was found.


2013 ◽  
Vol 2013 ◽  
pp. 1-10
Author(s):  
Jeongho Choi ◽  
Krishna Shankar ◽  
Murat Tahtali

The aim of this work is to develop a numerical model of Corrugated Wire Mesh Laminate (CWML) capturing all its complexities such as nonlinear material properties, nonlinear geometry and large deformation behaviour, and frictional behaviour. Development of such a model will facilitate numerical simulation of the mechanical behaviour of the wire mesh structure under various types of loading as well as the variation of the CWML configuration parameters to tailor its mechanical properties to suit the intended application. Starting with a single strand truss model consisting of four waves with a bilinear stress-strain model to represent the plastic behaviour of stainless steel, the finite element model is gradually built up to study single-layer structures with 18 strands of corrugated wire meshes consistency and double- and quadruple-layered laminates with alternating crossply orientations. The compressive behaviour of the CWML model is simulated using contact elements to model friction and is compared to the load-deflection behaviour determined experimentally in uniaxial compression tests. The numerical model of the CWML is then employed to conduct the aim of establishing the upper and lower bounds of stiffness and load capacity achievable by such structures.


Sign in / Sign up

Export Citation Format

Share Document