Experimental Study on the Adhering Fuel Film of the Impinged N-Butanol-Diesel Blends

2016 ◽  
Author(s):  
Hongsheng Zhang ◽  
Xingyu Liang ◽  
Hanzhengnan Yu ◽  
Yuesen Wang ◽  
Chen Weijian

In this paper, the characteristics of the adhering fuel film after a spray impingement for the n-butanol-diesel blending fuels have been investigated under different injection pressures (60MPa, 80MPa, 100MPa, and 120MPa) and impingement angles (45°, 60°, 75° and 90° ). The blending fuels include the n-butanol (10%)-diesel (90%) volume ratio (B10), the n-butanol (20%)-diesel (80%) (B20) and the n-butanol (30%)-diesel (70%) (B30). The applied diesel is the commercial No. 0 diesel fuel. A cold rolling flat steel plate with a dry surface (Dry wall) and a plate coated with lubricating oil on its surface (Wet wall) were used as an impingement wall. Adhering ratio of each impinged fuel was calculated from the measurement with a precision balance, the adhering fuel film morphology data were captured using an oil film thickness measurement instrument. All experiments were conducted through a common-rail high-pressure fuel injection system where a single-hole nozzle is employed under the normal temperature and pressure. The experimental results demonstrate that the increase of the injection pressure leads to a lower adhering fuel ratio and a smaller distribution of the thick film regions. Meanwhile, with the reduction of the impingement angle, the oil on the wall shows the shape of droop with a thinner fuel film and the adhering fuel ratios decline gradually. The ratio of the adhered oil of B30 is lowest among the three blends, but the difference of their mean thickness on the wet wall is not huge and there is a large central thinner area for the film of B20 on the dry wall which means the faster rate of evaporation.

Author(s):  
Dan Xu ◽  
Qing Yang ◽  
Xiaodong An ◽  
Baigang Sun ◽  
Dongwei Wu ◽  
...  

The double-solenoid-valve fuel injection system consists of an electronic unit pump and an electronic injector. It can realize the separate control of fuel supply and injection and has the advantages of adjusting pressure by cycle and flexible controlling of the injection rate. The interval angle between the pilot and main injection directly affects the action degree and the characteristics of two adjacent injections, affecting engine performance. This work realizes multiple injection processes on the test platform of a high-pressure double-solenoid-valve fuel injection system, with maximum injection pressure reaching 200 MPa. In this study, the interval between driven current signal of pilot injection termination and that of main injection initiation is defined as the signal interval (DT1), whereas the interval between pilot injection termination and main injection initiation is defined as the injection interval (DT2). The differences between the signal and the injection intervals are calculated, and the variation rule of the difference with respect to the signal interval is analyzed. Results show that the variation rule of the difference with the signal interval first decreases, then increases, and finally decreases. The variation rule of the delay angle from the start of needle movement to the start of fuel injection is found to be the root cause of this rule. The influence of the injection pressure on needle deformation and fuel flow rate of the nozzle results in the variation rule. In addition, the influence of the cam speed, temperature, and pipe length on the difference between the signal and injection interval is determined. This research provides guidance for an optimal control strategy of the fuel injection process.


2021 ◽  
Vol 20 (5) ◽  
pp. 427-433
Author(s):  
G. M. Kuharonak ◽  
M. Klesso ◽  
A. Predko ◽  
D. Telyuk

The purpose of the work is to consider the organization of the working process of six-cylinder diesel engines with a power of 116 and 156 kW and exhaust gas recirculation. The following systems and components were used in the experimental configurations of the engine: Common Rail BOSСH accumulator fuel injection system with an injection pressure of 140 MPa, equipped with electro-hydraulic injectors with seven-hole nozzle and a 500 mm3 hydraulic flow; direct fuel injection system with MOTORPAL fuel pump with a maximum injection pressure of 100 MPa, equipped with MOTORPAL and AZPI five-hole nozzle injectors; two combustion chambers with volumes of 55 and 56 cm3 and bowl diameters of 55.0 and 67.5 mm, respectively; cylinder heads providing a 3.0–4.0 swirl ratio for Common Rail system, 3.5–4.5 for mechanical injection system. The recirculation rate was set by gas throttling before the turbine using a rotary valve of an original design. The tests have been conducted at characteristic points of the NRSC cycle: minimum idle speed 800 rpm, maximum torque speed 1600 rpm, rated power speed 2100 rpm. It has been established that it is possible to achieve the standards of emissions of harmful substances: on the 116 kW diesel engine using of direct-action fuel equipment and a semi-open combustion chamber; on the 156 kW diesel using Common Rail fuel supply system of the Low Cost type and an open combustion chamber.


2021 ◽  
Vol 13 (2-3) ◽  
pp. 113-123
Author(s):  
Wen Hua ◽  
Zhang Xin-yu ◽  
Jiang Yu-long ◽  
Zhao Ling-yao

The fuel flow pattern in the fuel injection nozzle of diesel engine is a complex and changeable phenomenon, which is easily affected by various factors, bringing the differences of flow patterns between multiple injection cycles. To solve the above problem, a visual experimental platform of fuel injection nozzle was built, in which the 100 injection cycles of diesel engine on the same working condition were photographed via shadowgraphy to study the difference in fuel flow pattern in the nozzle by ensemble average processing method. The cyclic variation rate K of fuel flow pattern is defined. Results demonstrate that the fuel flow pattern tends to be the same in multiple fuel injection cycles, but there is a strong randomness at the starting of injection and after ending of injection; the K can be reduced by decreasing the injection pressure and the inclination angle of orifice, so that the fuel flow pattern in the nozzle tends to be consistent.


2020 ◽  
Vol 142 (12) ◽  
Author(s):  
Chetankumar Patel ◽  
Joonsik Hwang ◽  
Choongsik Bae ◽  
Rashmi A. Agarwal ◽  
Avinash Kumar Agarwal

Abstract This study aims to assess the microscopic characteristics of Jatropha, Karanja, and Waste cooking oil-based biodiesels vis-a-vis conventional diesel under different ambient conditions in order to understand the in-cylinder processes, while using biodiesels produced from different feedstocks in the compression ignition engines. All test-fuels were injected in ambient atmosphere using a common-rail direct injection (CRDI) fuel injection system at a fuel injection pressure (FIP) of 40 MPa. Microscopic spray characteristics were measured using phase Doppler interferometer (PDI) in the axial direction of the spray at a distance of 60–90 mm downstream of the nozzle and at 0 to 3-mm distance from the central axis in the radial direction. All biodiesels exhibited relatively larger Sauter mean diameter (SMD) of the spray droplets and higher droplet velocities compared to baseline mineral diesel, possibly due to relatively higher fuel viscosity and surface tension of biodiesels. It was also observed that SMD of the spray droplets decreased with increasing distance in the radial and axial directions and the same trend was observed for all test-fuels.


Energies ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 4530 ◽  
Author(s):  
Gabriel Talero ◽  
Camilo Bayona-Roa ◽  
Giovanny Muñoz ◽  
Miguel Galindo ◽  
Vladimir Silva ◽  
...  

Aeronautic transport is a leading energy consumer that strongly contributes to greenhouse gas emissions due to a significant dependency on fossil fuels. Biodiesel, a substitution of conventional fuels, is considered as an alternative fuel for aircrafts and power generation turbine engines. Unfortunately, experimentation has been mostly limited to small scale turbines, and technical challenges remain open regarding operational safety. The current study presents the facility, the instrumentation, and the measured results of experimental tests in a 640 kW full-scale J69-T-25A turbojet engine, operating with blends of Jet A1 and oil palm biodiesel with volume contents from 0% to 10% at different load regimes. Findings are related to the fuel injection system, the engine thrust, and the emissions. The thrust force and the exhaust gas temperature do not expose a significant variation in all the operation regimes with the utilization of up to 10% volume content of biodiesel. A maximum increase of 36% in fuel consumption and 11% in injection pressure are observed at idle operation between B0 and B10. A reduction of the CO and HC emissions is also registered with a maximum variation at the cruise regime (80% Revolutions Per Minute—RPM).


2014 ◽  
Vol 918 ◽  
pp. 206-211
Author(s):  
Ya Wei Lee

Fuel consumption, related to engine operation and performance, has always been emphasized in the modern design of heavy vehicles. For identifying the operational mechanism of a novel hydraulically actuated electronic unit injection (HEUI) system from the viewpoint of energy conversion, this study presents the estimation of a nonlinear autoregressive moving average with exogenous inputs (NARMAX) models. By this modeling approach, the correlation between injection pressure and fuel rate under normal operations is detected. When mapping the NARMAX models into the frequency domain, the frequency response functions (FRFs) representing the energy transfer mechanisms in the system can then be precisely obtained. Due to the high-order FRFs responsible for the non-linear coupling between the various input spectral components, the HEUI dynamics can be demonstrated as an energy resonance of 22.5 Hz.


Author(s):  
Koji Yamane ◽  
Hiromitsu Sasaki ◽  
Yuzuru Shimamoto

One of the authors has developed a high-pressure fuel injection system using an oil hammer for diesel engines in 1993. In the present study, we applied this novel principle of the fuel injection system to the water-jet cutting system, and a pulsed water jet cutting system by means of water hammer in convergent pipeline caused by strong spool acceleration was developed. The system consisted of a pump having a small size plunger and spool, a convergent pipeline, and automatic injector having a hole-type nozzle with a small orifice. This pump, generating strong compression waves at the convergent pipeline inlet by strong acceleration of spool and plunger, is controlled by the low source oil pressure and electromagnetic valve. The wave propagated in the convergent pipeline is dynamically intensified by water hammering in the pipeline. High pressure is then developed at the nozzle. The injection pressure and injection frequency are fully controllable by the source pressure, and by the valve-opening frequency of the electromagnetic valve (EMPV). A computer simulation demonstrated that an operation and the injection pressure are satisfactory as a water jet cutting system. It is shown that a pressure of 140 MPa is obtained in nozzle inlet by a source pressure of 11.8MPa in experiments. The dimension of the nozzle orifice was determined by visualizing the spray origin using a laser-sheet imaging technique. Stagnation force and its spectrum of water jet on work was measured to evaluate effects of injection period and standoff distance on punching time and area. Practical feasibility of water jet cutting system was demonstrated by cutting/punching tests for soft/no-heating materials or metal plates and by paint removing tests.


2014 ◽  
Vol 1044-1045 ◽  
pp. 299-304
Author(s):  
Ming Wei Xiao ◽  
Jun Han Zhang ◽  
Ting Ting Chen

The paper studied the effect of fuel injection pressure and fuel supply advance angle on characteristics of butanol diesel blend engine.First,the results shows that when the volume ratio of butanol diesel is constant ,the fuel consumption and HC emission are the least under 20°CA.With increase of fuel supply advance angle ,the exhaust smoke emission and CO emission decreased largely under high load, but NOX emission increased largely. When the fuel supply advance angle is constant ,with the increase of volume ratio of butanol diesel ,the fuel consumption increased gradually, the exhaust smoke emission decreased largely, HC emission increased clearly, CO emission decreased largely but NOX emission increased.Third,with increase of fuel injection pressure,the exhaust smoke emission decreased largely ,NOx emission changed a little ,CO and HC emission increased largely.


Author(s):  
Jim Cowart ◽  
Dianne Luning Prak ◽  
Len Hamilton

In an effort to understand the effects of injection system pressure on alternative fuel performance, a single-cylinder diesel engine was outfit with a modern common rail fuel injection system and piezoelectric injector. As future new fuels will likely be used in both older mechanical injected engines as well as newer high pressure common rail engines, the question as to the sensitivity of a new fuel type across a range of engines is of concern. In this study, conventional diesel fuel (Navy NATO F76) was compared with the new Navy hydroprocessed renewable diesel (HRD) fuel from algal sources, as well as the high cetane reference fuel nC16 (n-hexadecane CN = 100). It was seen that, in general, ignition delay (IGD) was shortened for all fuels with increasing fuel injection pressure and was shortened with higher CN fuels. The combustion duration for all fuels was also significantly reduced with increasing fuel injection pressure, however, longer durations were seen for higher CN fuels at the same fuel pressure due to less premixing before the start of combustion. Companion modeling using the Lawrence Livermore National Lab (LLNL) heavy hydrocarbon and diesel primary reference fuel (PRF) chemical kinetic mechanisms for HRD and nC16 was applied to understand the relative importance of the physical and chemical delay periods of the IGD. It was seen that at low fuel injection pressures, the physical and chemical delay times are of comparable duration. However, as injection pressure increases the importance of the chemical delay times increases significantly (longer), especially with the lower CN fuel.


Author(s):  
Koji Takasaki ◽  
Tatsuo Takaishi ◽  
Hiroyuki Ishida ◽  
Keijirou Tayama

Now, it is essential to apply some measures for NOx reduction to low-speed diesel engines emitting much more NOx than high-speed engines. At the same time PM emission must be reduced especially when bunker fuel or heavy fuel is burned. This paper describes the applications of SFWI (Stratified Fuel Water Injection) system and DWI (Direct Water Injection) system to large sized diesel engines to reduce NOx and PM emission. SFWI system makes it possible to inject water during fuel injection from the same nozzle hole without mixing the liquids. DWI system injects water with high injection pressure from the other injection hole than the fuel injection hole into the combustion chamber directly. For testing both the systems, a 2-stroke-cycle low-speed test engine was used.


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