Investigation of Drilling Temperature in Relation to Machining Conditions and Cutting Time

Author(s):  
Charbel Y. Seif ◽  
Ilige S. Hage ◽  
Ahmad M. R. Baydoun ◽  
Ramsey F. Hamade

Abstract Controlling drilling temperature and thrust forces play a significant role in reducing tool wear and improving machining efficiency. In this work, drilling experiments are set up to measure flank surface temperature via thermocouple sensor wires passed through the coolant holes of 10mm twist drill and brazed to the drill flank surface. The testing setup is an inverted drilling jig where the workpiece (Aluminum 6061-T6 rod) is chucked into the spindle of a vertical machining center. Thrust forces are co-measured using Kistler type 3-component plate dynamometer attached to the table. A design of experiment (DOE) using JMP-SAS/STAT® was adopted for selecting combinations of cutting speed and feed values that cover a wide range. Drilling temperature rise and thrust forces are found to correlate with cutting conditions of feed (f), maximum cutting speed (V), and drilling depth (Dp). Nonlinear regression analysis produced correlating equations of flank temperature rise and thrust forces to conditions and follow a mechanistic power law of the form a1fa2Va3Dpa4 where a1, a2, a3 and a4 are identified via regression fitting.

2011 ◽  
Vol 189-193 ◽  
pp. 1502-1506 ◽  
Author(s):  
Gautier List ◽  
Guy Sutter ◽  
Xue Feng Bi ◽  
Abdenbi Bouthiche ◽  
Jean Jacques Arnoux

Numerical and experimental approaches are mutually conducted to investigate the temperature rise in steel machining at high cutting speed. The process is modeled using a fully coupled thermo-mechanical finite element scheme. Cutting tests were carried out at 38 m/s on a ballistic orthogonal cutting set-up equipped with an intensified CCD camera. Analysis of experimental results leads to determine the variables which control heat transfer between the tool and chip. A discussion about the most important parameters controlling the temperature rise at the tool-chip interface is then proposed. The results also show that the temperature-dependence of the frictional stress modeling can improve the accuracy of the numerical simulations.


2011 ◽  
Vol 189-193 ◽  
pp. 4081-4086 ◽  
Author(s):  
Guy Sutter ◽  
Gautier List ◽  
Xue Feng Bi ◽  
Jean Jacques Arnoux ◽  
Adbenbi Bouthiche

An experimental method using a specifically set-up is presented in order to investigate dry friction phenomena, which occurs in the cutting process at the tool chip contact, in a wide range of sliding speed. A ballistic set-up using an air gun launch is used to measure the friction coefficient for the steel/carbide contact between 15 m/s and 80 m/s. A series of tests are conducted according to the sliding velocity and the normal pressure. These measurements are also introduced in a finite element simulation. The focus of this work is to determine the relevance of the friction modeling in the finite element method of the high speed machining. Modeling results are compared with cutting forces measured on a similar experimental device, which can reproduce perfect orthogonal cutting conditions. Measurement of temperature fields during the cutting process complete the parameter required for modeling. The results show that in high cutting speed, the friction modeling usually used in the FE codes is limited and that novel formulations are needed.


2003 ◽  
Vol 125 (4) ◽  
pp. 674-680 ◽  
Author(s):  
A. K. M. N. Amin ◽  
M. Abdelgadir

In the present work causes and after effects of chatter have been discussed and attempts have been made to control the occurrence of chatter during end milling operation conducted on a vertical machining center (VMC). Chatter has been treated as a resonance effect and preheating of the incoming work material layers using high frequency induction heating has been tried as a method of controlling chatter. It has been found that preheating results in substantial lowering down of acceleration amplitude of chatter in a wide range of cutting speed. This has facilitated low tool wear intensity, improved machined surface finish and low noise level during machining. Work material properties were practically unaffected due to low preheating temperature.


Author(s):  
Jozefien De Bock

Historically, those societies that have the longest tradition in multicultural policies are settler societies. The question of how to deal with temporary migrants has only recently aroused their interest. In Europe, temporary migration programmes have a much longer history. In the period after WWII, a wide range of legal frameworks were set up to import temporary workers, who came to be known as guest workers. In the end, many of these ‘guests’ settled in Europe permanently. Their presence lay at the basis of European multicultural policies. However, when these policies were drafted, the former mobility of guest workers had been forgotten. This chapter will focus on this mobility of initially temporary workers, comparing the period of economic growth 1945-1974 with the years after the 1974 economic crisis. Further, it will look at the kind of policies that were developed towards guest workers in the era before multiculturalism. This way, it shows how their consideration as temporary residents had far-reaching consequences for the immigrants, their descendants and the receiving societies involved. The chapter will finish by suggesting a number of lessons from the past. If the mobility-gap between guest workers and present-day migrants is not as big as generally assumed, then the consequences of previous neglect should serve as a warning for future policy making.


2016 ◽  
Vol 3 (2) ◽  
pp. 82-93
Author(s):  
Gugulethu Shamaine Nkala ◽  
Rodreck David

Knowledge presented by Oral History (OH) is unique in that it shares the tacit perspective, thoughts, opinions and understanding of the interviewee in its primary form. While teachers, lecturers and other education specialists have at their disposal a wide range of primary, secondary and tertiary sources upon which to relate and share or impart knowledge, OH presents a rich source of information that can improve the learning and knowledge impartation experience. The uniqueness of OH is presented in the following advantages of its use: it allows one to learn about the perspectives of individuals who might not otherwise appear in the historical record; it allows one to compensate for the digital age; one can learn different kinds of information; it provides historical actors with an opportunity to tell their own stories in their own words; and it offers a rich opportunity for human interaction. This article discusses the placement of oral history in the classroom set-up by investigating its use as a source of learning material presented by the National Archives of Zimbabwe to students in the Department of Records and Archives Management at the National University of Science and Technology (NUST). Interviews and a group discussion were used to gather data from an archivist at the National Archives of Zimbabwe, lecturers and students in the Department of Records and Archives Management at NUST, respectively. These groups were approached on the usability, uniqueness and other characteristics that support this type of knowledge about OH in a tertiary learning experience. The findings indicate several qualities that reflect the richness of OH as a teaching source material in a classroom set-up. It further points to weak areas that may be addressed where the source is considered a viable strategy for knowledge sharing and learning. The researchers present a possible model that can be used to champion the use of this rich knowledge source in classroom education at this university and in similar set-ups. 


2003 ◽  
Vol 3 (5-6) ◽  
pp. 321-327 ◽  
Author(s):  
M. Gallenkemper ◽  
T. Wintgens ◽  
T. Melin

Endocrine disrupting compounds can affect the hormone system in organisms. A wide range of endocrine disrupters were found in sewage and effluents of municipal wastewater treatment plants. Toxicological evaluations indicate that conventional wastewater treatment plants are not able to remove these substances sufficiently before disposing effluent into the environment. Membrane technology, which is proving to be an effective barrier to these substances, is the subject of this research. Nanofiltration provides high quality permeates in water and wastewater treatment. Eleven different nanofiltration membranes were tested in the laboratory set-up. The observed retention for nonylphenol (NP) and bisphenol A (BPA) ranged between 70% and 100%. The contact angle is an indicator for the hydrophobicity of a membrane, whose influence on the permeability and retention of NP was evident. The retention of BPA was found to be inversely proportional to the membrane permeability.


Viruses ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 380
Author(s):  
Anissa Chouikha ◽  
Dorra Rezig ◽  
Nadia Driss ◽  
Ichrak Abdelkhalek ◽  
Ahlem Ben Yahia ◽  
...  

This report is an overview of enterovirus (EV) detection in Tunisian polio-suspected paralytic cases (acute flaccid paralysis (AFP) cases), healthy contacts and patients with primary immunodeficiencies (PID) during an 11-year period. A total of 2735 clinical samples were analyzed for EV isolation and type identification, according to the recommended protocols of the World Health Organization. Three poliovirus (PV) serotypes and 28 different nonpolio enteroviruses (NPEVs) were detected. The NPEV detection rate was 4.3%, 2.8% and 12.4% in AFP cases, healthy contacts and PID patients, respectively. The predominant species was EV-B, and the circulation of viruses from species EV-A was noted since 2011. All PVs detected were of Sabin origin. The PV detection rate was higher in PID patients compared to AFP cases and contacts (6.8%, 1.5% and 1.3% respectively). PV2 was not detected since 2015. Using nucleotide sequencing of the entire VP1 region, 61 strains were characterized as Sabin-like. Among them, six strains of types 1 and 3 PV were identified as pre-vaccine-derived polioviruses (VDPVs). Five type 2 PV, four strains belonging to type 1 PV and two strains belonging to type 3 PV, were classified as iVDPVs. The data presented provide a comprehensive picture of EVs circulating in Tunisia over an 11-year period, reveal changes in their epidemiology as compared to previous studies and highlight the need to set up a warning system to avoid unnoticed PVs.


Tomography ◽  
2021 ◽  
Vol 7 (1) ◽  
pp. 39-54
Author(s):  
Veerle Kersemans ◽  
Stuart Gilchrist ◽  
Philip Danny Allen ◽  
Sheena Wallington ◽  
Paul Kinchesh ◽  
...  

Standardisation of animal handling procedures for a wide range of preclinical imaging scanners will improve imaging performance and reproducibility of scientific data. Whilst there has been significant effort in defining how well scanners should operate and how in vivo experimentation should be practised, there is little detail on how to achieve optimal scanner performance with best practices in animal welfare. Here, we describe a system-agnostic, adaptable and extensible animal support cradle system for cardio-respiratory-synchronised, and other, multi-modal imaging of small animals. The animal support cradle can be adapted on a per application basis and features integrated tubing for anaesthetic and tracer delivery, an electrically driven rectal temperature maintenance system and respiratory and cardiac monitoring. Through a combination of careful material and device selection, we have described an approach that allows animals to be transferred whilst under general anaesthesia between any of the tomographic scanners we currently or have previously operated. The set-up is minimally invasive, cheap and easy to implement and for multi-modal, multi-vendor imaging of small animals.


Electronics ◽  
2021 ◽  
Vol 10 (11) ◽  
pp. 1291
Author(s):  
Giuseppe Schirripa Schirripa Spagnolo ◽  
Fabio Leccese

Nowadays, signal lights are made using light-emitting diode arrays (LEDs). These devices are extremely energy efficient and have a very long lifetime. Unfortunately, especially for yellow/amber LEDs, the intensity of the light is closely related to the junction temperature. This makes it difficult to design signal lights to be used in naval, road, railway, and aeronautical sectors, capable of fully respecting national and international regulations. Furthermore, the limitations prescribed by the standards must be respected in a wide range of temperature variations. In other words, in the signaling apparatuses, a system that varies the light intensity emitted according to the operating temperature is useful/necessary. In this paper, we propose a simple and effective solution. In order to adjust the intensity of the light emitted by the LEDs, we use an LED identical to those used to emit light as a temperature sensor. The proposed system was created and tested in the laboratory. As the same device as the ones to be controlled is used as the temperature sensor, the system is very stable and easy to set up.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Gianluca Teza ◽  
Michele Caraglio ◽  
Attilio L. Stella

AbstractWe show how the Shannon entropy function can be used as a basis to set up complexity measures weighting the economic efficiency of countries and the specialization of products beyond bare diversification. This entropy function guarantees the existence of a fixed point which is rapidly reached by an iterative scheme converging to our self-consistent measures. Our approach naturally allows to decompose into inter-sectorial and intra-sectorial contributions the country competitivity measure if products are partitioned into larger categories. Besides outlining the technical features and advantages of the method, we describe a wide range of results arising from the analysis of the obtained rankings and we benchmark these observations against those established with other economical parameters. These comparisons allow to partition countries and products into various main typologies, with well-revealed characterizing features. Our methods have wide applicability to general problems of ranking in bipartite networks.


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