The Effect of Soil on the Structural Response and Fatigue Life of Free Span for Submarine Pipeline

Author(s):  
Jie Dong ◽  
Chen Xuedong ◽  
Bing Wang ◽  
Weihe Guan ◽  
Tiecheng Yang ◽  
...  

Free span resulting from unevenness of seabed or scour of current is a dangerous status for submarine pipeline. Fatigue failure caused by vortex induced vibration (VIV) is one of the main failure modes for free span. Because of the contact between soil and pipeline, the effect of soil must be considered for the fatigue analysis of free span. In this paper, aimed at one in-service submarine pipeline, the research on the VIV response of free span was investigated considering the effect of stiffness and damping of soil. Furthermore, fatigue damage and fatigue life of free span were evaluated based on the actual measured flow velocity data varied with time. The analysis results have provided support for the maintenance of free span for the submarine pipeline.

2015 ◽  
Vol 750 ◽  
pp. 153-159
Author(s):  
Jie Dong ◽  
Xue Dong Chen ◽  
Bing Wang ◽  
Wei He Guan ◽  
Tie Cheng Yang ◽  
...  

The upper and lower courses of sea oil and gas exploitationare connected by submarine pipeline which is called life line project. Free span often occurs because of the unevenness and scour of seabed, and fatigue is one of the main failure modes.In this paper, with the finite element numerical simulation method, based on the harmonic response analysis, the research on the structural response of free span under the vibration induced by vortex was investigated, and the effect of the factors such as flow velocity, length of free span. According to the analysis results,the fatigue life of free span was evaluated.


2013 ◽  
Vol 135 (3) ◽  
Author(s):  
John A. R. Bomidi ◽  
Nick Weinzapfel ◽  
Trevor Slack ◽  
Sina Mobasher Moghaddam ◽  
Farshid Sadeghi ◽  
...  

This paper presents the results of torsion fatigue of widely used bearing steels (through hardening with bainite, martensite heat treatments, and case hardened). An MTS torsion fatigue test rig (TFTR) was modified with custom mechanical grips and used to evaluate torsional fatigue life and failure mechanism of bearing steel specimen. Tests were conducted on the TFTR to determine the ultimate strength in shear (Sus) and stress cycle (S-N) results. Evaluation of the fatigue specimens in the high cycle regime indicates shear driven crack initiation followed by normal stress driven propagation, resulting in a helical crack pattern. A 3D finite element model was then developed to investigate fatigue damage in torsion specimen and replicate the observed fatigue failure mechanism for crack initiation and propagation. In the numerical model, continuum damage mechanics (CDM) were employed in a randomly generated 3D Voronoi tessellated mesh of the specimen to provide unstructured, nonplanar, interelement, and inter/transgranular paths for fatigue damage accumulation and crack evolution as observed in micrographs of specimen. Additionally, a new damage evolution procedure was implemented to capture the change in fatigue failure mechanism from shear to normal stress assisted crack growth. The progression of fatigue failure and the stress-life results obtained from the fatigue damage model are in good agreement with the experimental results. The fatigue damage model was also used to assess the influence of topological microstructure randomness accompanied by material inhomogeneity and defects on fatigue life dispersion.


Author(s):  
N. H. Yang ◽  
H. Nayeb-Hashemi ◽  
A. Vaziri

Fiberglass reinforced composites are extensively used in various structural components. In order to insure their structural integrity, their monotonic and fatigue properties under multiaxial stress fields must be understood. Combined in-phase tension/torsion loading is applied to [±45°]4 E-glass/epoxy composite tubes under monotonic and fatigue conditions to determine the effects of multiaxial loading on its failure. Various monotonic and fatigue damage criteria are proposed. These models considered failure mode (failure plane), the energy method and the effective stress-strain method. It is observed for the majority of experiments, the failure initiated at the outer lamina layer at 45° to the tube axis. A damage criterion for multiaxial monotonic loading is proposed considering both normal and shear stress contributions on the plane of failure. The experimental data show an excellent agreement with this proposed model for various loading conditions. Other failure models are currently under investigation utilizing the stresses and strains at the composite laminate as well as stress and strain at the outer lamina layer. Multiaxial fatigue failure models are proposed considering again the plane of failure. Since the plane of the failure is subjected to mean and cyclic stresses (shear and normal) and mean and cyclic strains (shear and normal), the fatigue damage models consider the contributions of these stresses and strains to the fatigue life of the composite tube. In addition to the fatigue damage model based on the plane of failure, a multi-axial fatigue failure model is proposed considering the mean and cyclic energy during fatigue experiments. The experimental data show a good correlation between the proposed damage parameters and fatigue life of specimens with some scatter of the data. Other fatigue failure models are currently under investigation considering the loading frequency and visco-elastic properties of the composite.


Author(s):  
Jie Dong ◽  
Chen Xuedong ◽  
Bing Wang ◽  
Weihe Guan ◽  
Zhichao Fan ◽  
...  

Free span is a risk of security of submarine pipelines. Fatigue caused by vortex-induced vibration (VIV) is a main failure mode of free spans. The height of free span which influences the VIV fatigue load is an important factor for the fatigue life assessment. In this paper, taking an in-service submarine pipeline as an example, the relation between the height and the fluctuating lift coefficient was firstly investigated by the method of computational fluid dynamics, and the critical height which can neglect its effect on the coefficient was obtained. The VIV structural response of free span with different height and length was analyzed with the finite element method. Furthermore, considering the in-service environment of the submarine pipeline, fatigue life of free span was evaluated numerically with reference to the measured data of flow velocity and its variation with time. Those results provide technical support for the maintenance of free span for the submarine pipeline.


2021 ◽  
Vol 11 (18) ◽  
pp. 8297
Author(s):  
Jun Xu ◽  
Huahuai Sun ◽  
Weizhen Chen ◽  
Xuan Guo

Many in-service bridges with steel–concrete composite beams are currently aging and experiencing performance deterioration. Under long-term cyclic loads from traffic on bridges, headed shear studs in steel–concrete composite beams are vulnerable to fatigue damage. The comprehensive understanding of fatigue behaviors and the feasible detection of fatigue damage of headed shear studs is, thus, crucial for the accurate numerical simulation of the fatigue crack propagation process. The paper, thus, experimentally investigates the fatigue behaviors of headed shear studs through push-out tests of three specimens. The fatigue failure modes and cyclic strain evolution of specimens are analyzed. The fatigue lives of headed shear studs are compared with the S–N curves of the AASHTO, Eurocode 4 and BS5400 codes. The fatigue crack details of shear studs in push-out tests are then detected using the ultrasonic non-destructive testing. The results show that the root fracture is the main fatigue failure mode of shear studs under fatigue loading. The fatigue life estimations based on the three current codes (i.e., AASHTO, Eurocode 4 and BS5400) can be safely guaranteed only with different safety redundancies. The strain at the shear stud with fatigue damage shows a consistent increasing trend followed by decreasing behavior after reaching the peak value with the loading cycles. Moreover, the feasibility of the ultrasonic non-destructive testing with the combination of a strain measurement for fatigue crack details detection of headed shear studs in composite beams is proved.


1966 ◽  
Vol 88 (3) ◽  
pp. 624-635 ◽  
Author(s):  
W. E. Littmann ◽  
R. L. Widner

Fatigue life of tapered roller bearings and other elements subject to cyclic contact stress reflects the fatigue strength of the selected material under given environmental conditions. The various modes of contact-fatigue failure have been classified according to their appearance and the factors which promote their initiation and propagation. Illustrations of the various failure modes include rig test specimens and bearings representing normal catalog-rated life under laboratory and application environments. Evidence is presented for the propagation of contact fatigue from surface and subsurface origins.


Author(s):  
Bassel Y. Mohamed ◽  
Tamer I. Eid

ASME code explicitly addresses design for fatigue due to pressure or temperature cycles. Protection against fatigue failure due to cyclic external mechanical loads (e.g. piping loads) is not tackled in depth. This paper provides a less-tedious yet fit-for-purpose approach to evaluate the effect of cyclic external mechanical loads as well as the pressure fluctuations — as a result of piping slug flow — on nozzles fatigue life. The evaluation compares between two types of nozzles construction (configuration); separate reinforcement nozzle and readily radiographed (lip type) integrally reinforced nozzle. Within the analysis, a unity fatigue damage ratio or exceeding the ratcheting allowable limits was selected as the indication for the inadequacy of the reinforcement configuration. COMPRESS® FEA software results comprehensively predict that the separate reinforcement nozzles can’t withstand the imposed cyclic loads since the accumulated fatigue damage are greater than 1 (one) implying that the nozzle will experience fatigue failure before the end of its life time. COMPRESS® FEA results were examined at four locations, namely “shell next to nozzle”, “nozzle next to shell”, “nozzle thickness transition” and “shell away from nozzle”. The maximum stress of the four locations was always at “shell next to nozzle”. These results have been verified against SOLIDWORKS® simulation FEA results. The results show that the separate reinforcement nozzle construction, although adequate for static loadings, has less fatigue life compared to the integral reinforcement nozzle construction. Moreover, progressive distortion of the non-integral (separate) reinforcement connection is predicted showing that the mating members may become loose at the end of each complete operating cycle which could eventually cause disengagement. Additionally, the results support ASME 2004, VIII-2 para. 5-112 recommendations in prohibiting fillet welds in joints of category D for components subject to fatigue service. The paper concludes the advantage of integral reinforced readily radiographed nozzle construction in protection against fatigue failure and ratcheting and also provides a roadmap for simplified fatigue analysis using commercially available software.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Li Cui ◽  
Yin Su

Purpose Rolling bearings often cause engineering accidents due to early fatigue failure. The study of early fatigue failure mechanism and fatigue life prediction does not consider the integrity of the bearing surface. The purpose of this paper is to find new rolling contact fatigue (RCF) life model of rolling bearing. Design/methodology/approach An elastic-plastic finite element (FE) fatigue damage accumulation model based on continuous damage mechanics is established. Surface roughness, surface residual stress and surface hardness of bearing rollers are considered. The fatigue damage and cumulative plastic strain during RCF process are obtained. Mechanism of early fatigue failure of the bearing is studied. RCF life of the bearing under different surface roughness, hardness and residual stress is predicted. Findings To obtain a more accurate calculation result of bearing fatigue life, the bearing surface integrity parameters should be considered and the elastic-plastic FE fatigue damage accumulation model should be used. There exist the optimal surface parameters corresponding to the maximum RCF life. Originality/value The elastic-plastic FE fatigue damage accumulation model can be used to obtain the optimized surface integrity parameters in the design stage of bearing and is helpful for promote the development of RCF theory of rolling bearing.


2016 ◽  
Vol 26 (1) ◽  
pp. 162-188 ◽  
Author(s):  
Ying Sun ◽  
George Z Voyiadjis ◽  
Weiping Hu ◽  
Fei Shen ◽  
Qingchun Meng

Fatigue and fretting fatigue are the main failure mode in bolted joints when subjected to cyclic load. Based on continuum damage mechanics, an elastic–plastic fatigue damage model and a fretting fatigue damage model are combined to evaluate the fatigue property of bolted joints to cover the two different failure modes arisen at two possible critical sites. The predicted fatigue lives agree well with the experimental results available in the literature. The beneficial effects of clamping force on fatigue life improvement of the bolted joint are revealed: part of the load is transmitted by friction force in the contact interface, and the stress amplitude at the critical position is decreased due to the reduction in the force transmitted by the bolt. The negative effect of fretting damage on the bolted joint is also captured in the simulation.


2018 ◽  
Vol 2018 ◽  
pp. 1-11 ◽  
Author(s):  
Jianhe Xie ◽  
Jianglin Li ◽  
Zhongyu Lu ◽  
Huan Zhang

Basalt fiber reinforced polymer (BFRP) composites are increasingly being used to retrofit concrete structures by external bonding. For such strengthened members, the BFRP-concrete interface plays the crucial role of transferring stresses. This study aims to investigate the fatigue behaviour of the interface under bending load. A series of tests were conducted on BFRP-concrete bonded joint, including static, fatigue, and postfatigue loading. The fatigue failure modes, the development of deflection, the evolution of BFRP strains, and the propagation of interfacial cracks were analysed. In addition, the debonding-induced fatigue life of BFRP-concrete bonded joints was studied. Finally, a new model of fatigue life was proposed by defining the effective fatigue bond stress. The results showed that the fatigue experience has a significant effect on the BFRP strength especially near the root of concrete transverse crack and on the bond performance of the adhesive near the interface crack tip. There are two main fatigue failure modes: BFRP rupture and BFRP debonding. The fatigue damage development of the bond interface has three stages: rapid, stable, and unstable growth. The proposed model for the debonding-induced fatigue life is more conservative for the BFRP-concrete bonded joints under pure shear load than for those under bending load.


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