Upgrading and Life Extension Technologies for Geothermal Steam Turbines

Author(s):  
A. Sakuma ◽  
T. Matsuura ◽  
T. Suzuki ◽  
O. Watanabe ◽  
M. Fukuda

In some aging geothermal steam turbines, the increased steam consumption is found out due to time deterioration of the turbine parts, mainly caused by erosion, corrosion damages or deposits of impurities on the steam paths. Furthermore the heavy damage due to stress corrosion cracking or corrosion fatigue damage, etc. are observed on rotors, blades and other parts and components. On the other hand in other units, the turbine output capacity decreases according to aging decrease of geothermal well pressure, that is, inlet steam pressure of turbine. Under these circumstances, upgrading and life extension are required for reliability and performance on geothermal steam turbines, particularly the existing ones. And as the effective utilization of geothermal energy is important from the viewpoint of decreasing carbon dioxide on environment problem, these technologies can, needless to say be applied to new geothermal projects as well as the existing ones. This paper describes development and application of advanced steam path design such as nozzle and blade for improving reliability and performance, and of advanced rotor design and material including overlay coating technology for improving reliability and extending life. And also it describes uprating of the existing units in opposition to aged decreasing in the inlet steam pressure.

Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2336
Author(s):  
Ruifang Zhao ◽  
Pengfei Tan ◽  
Yanting Han ◽  
Feng Yang ◽  
Yidong Shi ◽  
...  

(1) Background: Bacterial infections have long threatened global public safety; hence, it is significant to continuously develop antibacterial fibers that are closely related to people’s daily lives. Berberine hydrochloride is a natural antibacterial agent that has application prospects in the preparation of antibacterial fibers. (2) Methods: This study firstly verified the antibacterial properties of berberine hydrochloride and its possible antibacterial mechanism. Thereafter, berberine hydrochloride was introduced into the self-made melt-spun polyurethane fiber through optimized coating technology. The performance of coating modified polyurethane fiber has been systematically evaluated, including its antibacterial properties, mechanical properties, and surface wettability. (3) Results: Results show that the antibacterial polyurethane fiber with desirable comprehensive properties is expected to be used in the biomedical fields. (4) Conclusions: The research also provides a reference for the development and application of other natural antibacterial ingredients in fiber fields.


Author(s):  
Alan R. May Estebaranz ◽  
Richard J. Williams ◽  
Simon I. Hogg ◽  
Philip W. Dyer

A laboratory scale test facility has been developed to investigate deposition in steam turbines under conditions that are representative of those in steam power generation cycles. The facility is an advanced two-reactor vessel test arrangement, which is a more flexible and more accurately controllable refinement to the single reactor vessel test arrangement described previously in ASME Paper No. GT2014-25517 [1]. The commissioning of the new test facility is described in this paper, together with the results from a series of tests over a range of steam conditions, which show the effect of steam conditions (particularly steam pressure) on the amount and type of deposits obtained. Comparisons are made between the test results and feedback/experience of copper fouling in real machines.


Author(s):  
John V. Sharp ◽  
Edmund G. Terry ◽  
John Wintle

Many offshore installations in the North Sea have now exceeded their original design life and are in a life extension phase. A Framework of six processes has been developed for the management of ageing of Safety Critical Elements (SCEs) in offshore installations. The processes include an analysis of the effect of ageing modes on SCE performance. Examples of performance indicators for typical SCEs are proposed based on how their condition and performance as may be affected by physical deterioration and other effects of ageing. Indicators for calibrating the maturity and effectiveness of the management processes are also suggested.


Author(s):  
Hrishikesh V. Deo ◽  
Ajay Rao ◽  
Hemant Gedam

Compliant Plate Seals are being developed for various turbomachinery sealing applications including gas turbines, steam turbines, aircraft engines and oil & gas compressors. These seals consist of compliant plates attached to a stator in a circumferential fashion around a rotor. The compliant plates have a slot that extends radially inwards from the seal outer diameter, and an intermediate plate extends inwards into this slot from stator. This design is capable of providing passive hydrostatic feedback forces acting on the compliant plates that balance at a small tip–clearance. Due to this self–correcting behavior, this seal is capable of providing high differential pressure capability and low leakage within a limited axial span, and non–contact operation even in the presence of large rotor transients. CFD models have been developed to predict the leakage flow rates and hydrostatic lift and blowdown forces, and a design philosophy is proposed to predict the feedback phenomenon from the CFD results.


JTAM ROTARY ◽  
2021 ◽  
Vol 3 (1) ◽  
pp. 95
Author(s):  
Kemas Ronand Mahaputra

This study purpose to determine the performance of steam turbines Unit 3 of PT.PLN (Persero) Pembangkitan Asam-asam by comparing the results of the data obtained by each performance test. This research was carried out by taking data performance tests in 2012, 2017, 2018 and 2019 and then processing the data and obtaining turbine heat rate values and average turbine efficiency then comparing the values obtained in each year. The data taken is obtained from the rendal operation of PT.PLN (Persero) Pembangkitan Asam-asam, data variables taken are load, main steam temperature inlet, main steam pressure inlet, HP heater feed outlet temperature, HP heater outlet pressure, main steam flow. Temperature and pressure obtained are then searched for enthalpy values. The data obtained to calculate the value of the turbine heat rate and turbine efficiency on average per time from each performance test then averages the value of the turbine heat rate and turbine efficiency each time the data collection performance test is then compared with the data each year.The calculation of the turbine heat rate uses the heat & mass balance method by measuring the value of the incoming and outgoing fluid differences and comparing the load obtained, the efficiency of the turbine is obtained by dividing the energy of 1 kW with a turbine heat rate then multiplying by 100%. The average turbine heat rate calculation result for each performance test which is on May 23, 2012 is 2,701, October 27, 2017 is 3,136, September 5, 2018 is 3,005, May 21, 2019 is 3,113. The average turbine efficiency value on May 23, 2012 is 37.02%, October 27 2017 is 31.39%, September 5 2018 is 33.28%, May 21, 2019 is 32.12%. The performance of PT PLN (Persero) Pembangkit Asam-asam Implementing Unit Unit 3 has decreased from 2012 to 2019 which is 4.9%


2019 ◽  
Vol 44 (1) ◽  
pp. 3-20 ◽  
Author(s):  
Tonio Sant ◽  
Robert N Farrugia ◽  
Martin Muscat ◽  
Cedric Caruana ◽  
Redeemer Axisa ◽  
...  

This article presents selected results from the development process of a small, prototype multi-bladed wind turbine designed to replace the American western-style, wind-driven water pumps still encountered in the Maltese rural landscape. The main focus of this article is on the rotor design, fabrication and system assembly, as well as on the results of the first open field tests. While the new design proves that the new machine is capable of aesthetically representing the windmills of old, preliminary findings indicate that it is also capable of meeting its predicted performance characteristics in a satisfactory manner, albeit subject to the installation site’s specific wind climatology.


2002 ◽  
Vol 45 (3) ◽  
pp. 492-498 ◽  
Author(s):  
Akira SAKUMA ◽  
Toru TAKAHASHI ◽  
Toshihiro FUJIWARA ◽  
Masataka FUKUDA

Author(s):  
Monika Topel ◽  
Magnus Genrup ◽  
Markus Jöcker ◽  
James Spelling ◽  
Björn Laumert

Solar steam turbines are subject to high thermal stresses as a result of temperature gradients during transient operation, which occurs more frequently due to the variability of the solar resource. In order to increase the flexibility of the turbines while preserving lifting requirements, several operational modifications for maintaining turbine temperatures during offline periods are proposed and investigated. The modifications were implemented in a dynamic thermal turbine model and the potential improvements were quantified. The modifications studied included: increasing the gland steam pressure injected to the end-seals, increasing the back pressure and increasing the barring speed. These last two take advantage of the ventilation and friction work. The effects of the modifications were studied both individually as well as in different combinations. The temperatures obtained when applying the combined modifications were compared to regular turbine cool-down (CD) temperatures and showed significant improvements on the startup times of the turbine.


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