scholarly journals Influence of Sintering Temperature on Mechanical Properties of Glass-Ceramics Produced with Windshield Waste

2019 ◽  
Vol 2019 ◽  
pp. 1-8 ◽  
Author(s):  
Hiasmim R. Gualberto ◽  
Ronie S. Lopes ◽  
Fernanda A. N. G. da Silva ◽  
Etyene Schnurr ◽  
Edgard Poiate Junior ◽  
...  

In this work, glass-ceramics were produced with mechanical and physical properties, using recycled glass powder from windshields as raw material. The glass powder was formed and sintered at temperatures 600, 650, 700, 750, and 800°C. Pieces were also produced with the addition of niobium oxide to the glass powder. The flexural strength and the Archimedes density of the produced parts were determined. The reliability of the results was evaluated by the Weibull statistic. X-ray diffraction was performed. Maximum flexural strength was 77.64 MPa at 750°C, with the addition of niobium oxide at 43.86 MPa at 700°C. X-ray diffraction showed crystalline structures in the specimens with the addition of the nucleating agent, confirming the production of glass-ceramics in this composition. The pure glass powder only crystallized from 750°C. The Nb2O5 favors the formation of crystalline structures in the vitreous matrix at low temperatures and with piezoelectric structures.

2010 ◽  
Vol 92 ◽  
pp. 131-137 ◽  
Author(s):  
Qiu Hua Yuan ◽  
Pei Xin Zhang ◽  
Li Gao ◽  
Hai Lin Peng ◽  
Xiang Zhong Ren ◽  
...  

The crystallization behavior of MgO-Al2O3-SiO2 glass-ceramics by sol-gel technology was investigated by using x-ray diffraction (XRD), differential thermal analysis (DTA), Scanning electron microscopy (SEM). The results showed that: (1)α-cordierite phase was precipitated when the green body was calcined at 1050°C, and α-cordierite of high purity and stability could be formed at 1100°C; (2) Adding an appropriate amount of low melting point glass powder into the green body may provide liquid-phase environment during the sintering process, which will help enhance the tightness density of glass-ceramic, and thus improve its flexural strength.


2012 ◽  
Vol 217-219 ◽  
pp. 119-123 ◽  
Author(s):  
Bao Wei Li ◽  
Hua Chen ◽  
Ming Zhao ◽  
Xue Feng Zhang ◽  
Yong Sheng Du ◽  
...  

Glass ceramics of the CaO-MgO-Al2O3-SiO2 system were fabricated by adopting the melting-casting procedure. Steel slag and fly ash were used as the major starting materials. The influence of CaO/SiO2 Ratio variations on the microstructure and mechanical properties were investigated using X-ray diffraction, scanning electron microscopy and property measurements. Augite is identified as the main crystalline phase of the as studied glass ceramics. The average size of augite grains in form of spherical particles is found within the range of 100-250nm. The bending strength of the glass-ceramics could reach as high as 170.74MPa. Increasing CaO/SiO2 show a beneficial influence on the crystallization of glass ceramics, and its effectiveness is inferior compared with that of increasing addition of nucleating agent, TiO2.


2008 ◽  
Vol 587-588 ◽  
pp. 773-777
Author(s):  
M.C. Ferreira ◽  
Wilson Acchar ◽  
Ana M. Segadães ◽  
Sonia Regina Homem de Mello-Castanho

Brazil has one of the world’s most important Bauxite deposits, the raw material for the aluminium extraction metallurgy. This work is focused on finding a suitable application for the white dross residue (WDR), a second-generation waste material produced during the metal recovery from the slag left after the primary extraction of aluminium from the ore. A commercial lime-silica based glass frit was used, to which WDR additions were made (up to 30 wt.%), aimed at studying the devitrification process of the glasses produced. Such mixtures were melted at temperatures varying from 1100 to 1500°C and the resulting fritted glasses were heat treated at 900°C. The starting materials and the mixtures thereof were characterized before and after thermal treatment by differential thermal analysis, X-ray diffraction and fluorescence, and scanning electron microscopy. The results obtained showed that the WDR is easily incorporated into the glass matrix and causes easy devitrification after short heat treatment periods at low temperature.


Cerâmica ◽  
2019 ◽  
Vol 65 (375) ◽  
pp. 366-377 ◽  
Author(s):  
L. B. Rebouças ◽  
M. T. Souza ◽  
F. Raupp-Pereira ◽  
A. P. Novaes de Oliveira

Abstract Glass-ceramics in the LAS (Li2O-Al2O3-SiO2) system with high thermal shock resistance were successfully obtained using Brazilian spodumene concentrate as the main raw material (80-70 wt%). Two compositions (Li2O.Al2O3.nSiO2) were produced with n= 2 and 4, near to the stoichiometric compositions of β-eucryptite and β-spodumene. The characteristic temperatures of parent glasses were determined by contact dilatometry, differential scanning calorimetry and heating microscopy. The crystallization mechanism and the effect of the nucleating agent (TiO2.2ZrO2) required to promote volume crystallization in the parent glasses were investigated. Microstructural and structural changes with temperature were also evaluated by optical microscopy and X-ray diffraction. The obtained glass-ceramics presented coefficients of thermal expansion between -0.370x10-6 and 4.501x10-6 °C-1 in the 22 to 700 °C range.


2018 ◽  
Vol 766 ◽  
pp. 139-144
Author(s):  
Patiphan Nakkam ◽  
Napat Chantaramee

Feasibility of producing glass-ceramics from cullet, eggshell and perlite was investigated. In this study, a nucleating agent was synthesized from calcined eggshell and expanded perlite prior to blend with soda-lime waste glass, and then sintered at temperatures ranging from 850 to 1050°C at a heating rate of 10°C/min for 30 - 180 minutes. The crystallization behavior of glass-ceramics was investigated by means of X-ray diffraction analysis and surface morphology, and the chemical compositions were evaluated by scanning electron microscopy and energy dispersive X-ray spectroscopy. Results showed that crystalline phase embedded in the glass phase were needle-like crystal of wollastonite, cristobalite and quartz. According to the chemical resistance test, the obtained glass-ceramics showed acceptable corrosion resistance particularly in acidic environment. The weight loss for glass-ceramics immersed in 1wt% of sodium hydroxide solution was 0.28 - 0.50 wt%, while weight loss due to 1vol% of sulfuric acid solution was 0.04 - 0.16 wt%.


2012 ◽  
Vol 727-728 ◽  
pp. 1028-1033 ◽  
Author(s):  
Jaime Domingos Teixeira ◽  
Antonio Pedro Novaes de Oliveira ◽  
Lourival Boehs ◽  
Francielly Roussenq Cesconeto ◽  
Cristina Siligardi ◽  
...  

Sintering and crystallization behaviors of a LZS glass-powder were investigated by means of thermal shrinkage, differential thermal analysis, X-ray diffraction as well as density and mechanical properties measurements. The melted glass, 9.56Li2O.22.36ZrO2.68.08SiO2(wt%) first was cast into water to provide a frit for milling. The milled glass powder (mean particle size 5.0 µm) was then uniaxially pressed at 100 MPa and the obtained samples were isothermally sintered in the 800-950°C temperature range in air for appropriated time intervals (15-120 min). Sintering was found to start at about 640°C and crystallization took place just after completion of sintering and was almost complete at 920°C. The glass powder compacts crystallized into lithium and zircon silicates so that glass-ceramics with relative densities between 84 and 99% were obtained reaching maximum hardness and bending strength values of 8 ± 0.5 GPa and 214 ± 20 MPa, respectively.


1970 ◽  
Vol 37 (291) ◽  
pp. 771-779 ◽  
Author(s):  
R. C. de Vekey ◽  
A. J. Majumdar

SummaryGlass-ceramics based on the mineral cordierite have good mechanical and thermal properties. They can be easily prepared from glasses whose compositions lie in the primary phase field of cordierite on the 5 % CaO plane of the CaO-MgO-SiO2-Al2O3 system. For uniform crystallization in the bulk, addition of a suitable nucleating agent is essential. The addition of 10–12 wt % of TiO2 is considered to be suitable for both ternary and quaternary glasses. During controlled heat treatment of these glasses extensive phase separation occurs. The nucleation and crystallization processes that follow have been studied by differential thermal analysis, X-ray diffraction, and light and electron microscopy. Some of the physical and mechanical properties of these glass-ceramics have been measured.


2013 ◽  
Vol 357-360 ◽  
pp. 578-581
Author(s):  
Han Ye ◽  
Jing Tian Hou ◽  
Wei Wei Zhang ◽  
Shu Yu Yao

The glass ceramics bricks were prepared by the method of isostatic pressing and one time sintering using fly ash and glass powder as raw materials. X-ray diffraction experiment was performed to identify the main crystal phase. The influence of sinter temperature on the hardness was studied. It was concluded that the main phase were anorthite and albite. The hardness of sample which contains 60% of fly ash attains 766.79MPa when the sintering temperature was 1110°C .The hardness of sample which contains 50% of fly ash attains 780MPa when the sintering temperature was 1075°C.


2020 ◽  
Vol 849 ◽  
pp. 113-118
Author(s):  
Yayat Iman Supriyatna ◽  
Slamet Sumardi ◽  
Widi Astuti ◽  
Athessia N. Nainggolan ◽  
Ajeng W. Ismail ◽  
...  

The purpose of this study is to characterize Lampung iron sand and to conduct preliminary experiments on the TiO2 synthesis which can be used for the manufacturing of functional food packaging. The iron sand from South Lampung Regency, Lampung Province that will be utilized as raw material. The experiment was initiated by sieving the iron sand on 80, 100, 150, 200 and 325 mesh sieves. Analysis using X-Ray Fluorescence (XRF) to determine the element content and X-Ray Diffraction (XRD) to observe the mineralization of the iron sand was conducted. The experiment was carried out through the stages of leaching, precipitation, and calcination. Roasting was applied firstly by putting the iron sand into the muffle furnace for 5 hours at a temperature of 700°C. Followed by leaching using HCl for 48 hours and heated at 105°C with a stirring speed of 300 rpm. The leaching solution was filtered with filtrate and solid residue as products. The solid residue was then leached using 10% H2O2 solution. The leached filtrate was heated at 105°C for 40 minutes resulting TiO2 precipitates (powder). Further, the powder was calcined and characterized. Characterization of raw material using XRF shows the major elements of Fe, Ti, Mg, Si, Al and Ca. The highest Ti content is found in mesh 200 with 9.6%, while iron content is about 80.7%. While from the XRD analysis, it shows five mineral types namely magnetite (Fe3O4), Rhodonite (Mn, Fe, Mg, Ca) SiO3, Quart (SiO2), Ilmenite (FeOTiO2) and Rutile (TiO2). The preliminary experiment showed that the Ti content in the synthesized TiO2 powder is 21.2%. The purity of TiO2 is low due to the presence of Fe metal which is dissolved during leaching, so that prior to precipitation purification is needed to remove impurities such as iron and other metals.


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