Feasibility of Producing Glass-Ceramics from a Mixture of Glass Cullet-Eggshell and Perlite

2018 ◽  
Vol 766 ◽  
pp. 139-144
Author(s):  
Patiphan Nakkam ◽  
Napat Chantaramee

Feasibility of producing glass-ceramics from cullet, eggshell and perlite was investigated. In this study, a nucleating agent was synthesized from calcined eggshell and expanded perlite prior to blend with soda-lime waste glass, and then sintered at temperatures ranging from 850 to 1050°C at a heating rate of 10°C/min for 30 - 180 minutes. The crystallization behavior of glass-ceramics was investigated by means of X-ray diffraction analysis and surface morphology, and the chemical compositions were evaluated by scanning electron microscopy and energy dispersive X-ray spectroscopy. Results showed that crystalline phase embedded in the glass phase were needle-like crystal of wollastonite, cristobalite and quartz. According to the chemical resistance test, the obtained glass-ceramics showed acceptable corrosion resistance particularly in acidic environment. The weight loss for glass-ceramics immersed in 1wt% of sodium hydroxide solution was 0.28 - 0.50 wt%, while weight loss due to 1vol% of sulfuric acid solution was 0.04 - 0.16 wt%.

2017 ◽  
Vol 751 ◽  
pp. 374-378 ◽  
Author(s):  
Ekarat Meechoowas ◽  
Surisa Suriyoporn ◽  
Usanee Pantulap ◽  
Kanit Tapasa

In this study, the properties and crystallization of re-melted soda-lime silicate glass cullet added with Al2O3, CaCO3 and ZrO2 were investigated in order to study the potential usage as a parent glass for glass-ceramics. Al2O3, CaCO3 and ZrO2 were added into the 71SiO2-10Na2O-6K2O-5CaO-4MgO-2SrO-ZrO2-Al2O3 glass cullet to increase the crystallization of the glass. The glass batches (%wt) of (65-x) Cullet:13Al2O3:22CaCO3:xZrO2 (x = 0, 1, 2, 4, 6 and 8) were melted at 1500°C for 3 hours. The crystallization was investigated by Differential Scanning Colorimetry technique (DSC) and it was found that the glasses with 6 and 8 %wt of ZrO2 crystallized rapidly. It means that ZrO2 acted as the nucleating agent in this glass system. The major crystallines determined by X-ray diffraction technique (XRD) were silica (SiO2), wollastonite (CaSiO3) potassium silicate (K6Si3O9) and zirconium oxide (ZrO2). The thermal expansion of glasses determined by dilatometric method indicated the characteristic of glass-ceramics and the effect of ZrO2 on the thermal properties of glass. In conclusion, modifying the composition of soda-lime silicate cullet with Al2O3 CaCO3 and ZrO2 had potential to produce glass-ceramics.


2012 ◽  
Vol 6 (4) ◽  
pp. 183-192 ◽  
Author(s):  
Fatma Margha ◽  
Amr Abdelghany

Ternary borate glasses from the system Na2O?CaO?B2O3 together with soda-lime-borate samples containing 5 wt.% of MgO, Al2O3, SiO2 or P2O5 were prepared. The obtained glasses were converted to their glass-ceramic derivatives by controlled heat treatment. X-ray diffraction was employed to investigate the separated crys?talline phases in glass-ceramics after heat treatment of the glassy samples. The glasses and corresponding glass-ceramics after immersion in water or diluted phosphate solution for extended times were characterized by the grain method (adopted by several authors and recommended by ASTM) and Fourier-transform infrared spectra to justify the formation of hydroxyapatite as an indication of the bone bonding ability. The influence of glass composition on bioactivity potential was discussed too.


2014 ◽  
Vol 46 (3) ◽  
pp. 353-363 ◽  
Author(s):  
F. He ◽  
Y. Zheng ◽  
J. Xie

The paper reports on some experimental results obtained from the production of glass-ceramics containing gold tailings powder (GTP). Frits particle sintered technology was used to prepare glass ceramic products. SiO2, CaO, ZnO, BaO and B2O3 were selected to adjust the composition of the glass. Based on the results of differential thermal analysis (DTA), the nucleation and crystallization temperature of parent glass samples with different schedule were identified, respectively. X-ray diffraction (XRD) analysis of the produced glass-ceramics materials revealed that the main crystalline phase was ?-wollastonite. With the increasing of CaO content, the intensity of crystal diffractive peaks also increases. The formation of ?-wollastonite crystal could be accelerated by the increasing of CaO. The glass-ceramics with fine microstructure showed better physical, mechanical properties and chemical resistance. Overall results indicated that it was a feasible attempt to produce glass-ceramics for building and decorative materials from waste materials. The amount of GTP used in the glass batches was more than 65 wt% of the whole raw.


2012 ◽  
Vol 217-219 ◽  
pp. 119-123 ◽  
Author(s):  
Bao Wei Li ◽  
Hua Chen ◽  
Ming Zhao ◽  
Xue Feng Zhang ◽  
Yong Sheng Du ◽  
...  

Glass ceramics of the CaO-MgO-Al2O3-SiO2 system were fabricated by adopting the melting-casting procedure. Steel slag and fly ash were used as the major starting materials. The influence of CaO/SiO2 Ratio variations on the microstructure and mechanical properties were investigated using X-ray diffraction, scanning electron microscopy and property measurements. Augite is identified as the main crystalline phase of the as studied glass ceramics. The average size of augite grains in form of spherical particles is found within the range of 100-250nm. The bending strength of the glass-ceramics could reach as high as 170.74MPa. Increasing CaO/SiO2 show a beneficial influence on the crystallization of glass ceramics, and its effectiveness is inferior compared with that of increasing addition of nucleating agent, TiO2.


2014 ◽  
Vol 8 (4) ◽  
pp. 185-193 ◽  
Author(s):  
Amr Abdelghany ◽  
Fatema Elbatal ◽  
Hatem Elbatal

Ternary soda lime borate glass and samples with ZnO replacing CaO up to 10mol%were prepared and studied for their bone bonding ability. Fourier transform infrared (FTIR) absorption spectra of the prepared glasses before and after immersion in simulated body fluid (SBF), for one or two weeks, showed the appearance of calcium phosphate (hydroxyapatite (HA)) which is an indication of bone bonding ability. X-ray diffraction patterns were measured for the glasses and indicated the presence of small peaks related to hydroxyapatite in the samples immersed in SBF. The glasses were heat treated with controlled two-step regime to convert them to their corresponding glass-ceramic derivatives. FTIR and X-ray diffraction measurements of the glass-ceramic samples (before and after immersion in SBF) confirmed the appearance of HA which is influenced by ZnO content. The overall data are explained on the basis of current views about the corrosion behaviour of borate glasses including hydrolysis and direct dissolution mechanism.


2019 ◽  
Vol 2019 ◽  
pp. 1-8 ◽  
Author(s):  
Hiasmim R. Gualberto ◽  
Ronie S. Lopes ◽  
Fernanda A. N. G. da Silva ◽  
Etyene Schnurr ◽  
Edgard Poiate Junior ◽  
...  

In this work, glass-ceramics were produced with mechanical and physical properties, using recycled glass powder from windshields as raw material. The glass powder was formed and sintered at temperatures 600, 650, 700, 750, and 800°C. Pieces were also produced with the addition of niobium oxide to the glass powder. The flexural strength and the Archimedes density of the produced parts were determined. The reliability of the results was evaluated by the Weibull statistic. X-ray diffraction was performed. Maximum flexural strength was 77.64 MPa at 750°C, with the addition of niobium oxide at 43.86 MPa at 700°C. X-ray diffraction showed crystalline structures in the specimens with the addition of the nucleating agent, confirming the production of glass-ceramics in this composition. The pure glass powder only crystallized from 750°C. The Nb2O5 favors the formation of crystalline structures in the vitreous matrix at low temperatures and with piezoelectric structures.


1970 ◽  
Vol 37 (291) ◽  
pp. 771-779 ◽  
Author(s):  
R. C. de Vekey ◽  
A. J. Majumdar

SummaryGlass-ceramics based on the mineral cordierite have good mechanical and thermal properties. They can be easily prepared from glasses whose compositions lie in the primary phase field of cordierite on the 5 % CaO plane of the CaO-MgO-SiO2-Al2O3 system. For uniform crystallization in the bulk, addition of a suitable nucleating agent is essential. The addition of 10–12 wt % of TiO2 is considered to be suitable for both ternary and quaternary glasses. During controlled heat treatment of these glasses extensive phase separation occurs. The nucleation and crystallization processes that follow have been studied by differential thermal analysis, X-ray diffraction, and light and electron microscopy. Some of the physical and mechanical properties of these glass-ceramics have been measured.


2017 ◽  
Vol 751 ◽  
pp. 397-402
Author(s):  
Duangkhae Bootkul ◽  
Sawet Intarasiri

Natural opal, an amorphous, hydrous form of silica (SiO2-n-H2O), has been one of the favored precious gemstones for many centuries. Though beautiful, opal is very fragile and is damaged quite easily. Thus, opals of all varieties have been synthesized experimentally and commercially. The objective of this project was to synthesize and to compare crystalline opals. In this work, the development of powder sintered glass ceramics process based on soda lime silica glass waste with metal oxide powder enable jewelry applications. The substantial viscous flow of the glass led to dense products for rapid treatments at relatively low temperatures (900–1,000°C), whereas glass/metal powder interactions resulted in the formation of color agent crystals, provide enhancing optical properties. Several techniques were applied for characterization of the ingots. The chemical analysis was performed by Energy Dispersive X-ray Fluorescence (ED-XRF). The mineralogical compositions of the samples were determined by X-ray diffraction analysis. Raman spectroscopy was applied for optical characterization. The results were compared with a natural common opal. The present investigation demonstrated that the common opal with both color and colorless appearance can be synthesized by the technique, as the crystalline phase of opal structure was identified by XRD measurement. There is a great potential for such materials with novel functionalities for artificial gemstone application, i.e. opal forming.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2160
Author(s):  
Alexander Bogdanov ◽  
Ekaterina Kaneva ◽  
Roman Shendrik

Elpidite belongs to a special group of microporous zirconosilicates, which are of great interest due to their capability to uptake various molecules and ions, e.g., some radioactive species, in their structural voids. The results of a combined electron probe microanalysis and single-crystal X-ray diffraction study of the crystals of elpidite from Burpala (Russia) and Khan-Bogdo (Mongolia) deposits are reported. Some differences in the chemical compositions are observed and substitution at several structural positions within the structure of the compounds are noted. Based on the obtained results, a detailed crystal–chemical characterization of the elpidites under study was carried out. Three different structure models of elpidite were simulated: Na2ZrSi6O15·3H2O (related to the structure of Russian elpidite), partly Ca-replaced Na1.5Ca0.25ZrSi6O15·2.75H2O (close to elpidite from Mongolia), and a hypothetical CaZrSi6O15·2H2O. The vibration spectra of the models were obtained and compared with the experimental one, taken from the literature. The strong influence of water molecule vibrations on the shape of IR spectra of studied structural models of elpidite is discussed in the paper.


Minerals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 440
Author(s):  
Fabiana Pereira da Costa ◽  
Jucielle Veras Fernandes ◽  
Luiz Ronaldo Lisboa de Melo ◽  
Alisson Mendes Rodrigues ◽  
Romualdo Rodrigues Menezes ◽  
...  

Natural stones (limestones, granites, and marble) from mines located in northeastern Brazil were investigated to discover their potential for use in civil construction. The natural stones were characterized by chemical analysis, X-ray diffraction, differential thermal analysis, and optical microscopy. The physical-mechanical properties (apparent density, porosity, water absorption, compressive and flexural strength, impact, and abrasion) and chemical resistance properties were also evaluated. The results of the physical-mechanical analysis indicated that the natural stones investigated have the potential to be used in different environments (interior, exterior), taking into account factors such as people’s circulation and exposure to chemical agents.


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