Design and development of a new portable test setup to study friction and wear

2019 ◽  
Vol 234 (5) ◽  
pp. 730-742
Author(s):  
Anahita Emami ◽  
Seyedmeysam Khaleghian ◽  
Tyler Bezek ◽  
Saied Taheri
Keyword(s):  
Friction And Wear ◽  
Sliding Friction ◽  
Normal Load ◽  
Substrate Surface ◽  
Wear Test ◽  
Wear Testing ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Sample Holder ◽  
Test Setup

In this paper, a novel portable sliding friction and wear test rig is introduced. Unlike other laboratory-based test setups, this setup can be used for both indoor and outdoor experiments. There is also no limitation on the size and type of the substrate surface that can be used for the friction and wear test in contrast to typical test rigs, which have some limitations for the size and type of substrate surface. A small six-wheel ground robot is developed to drag the sample on an arbitrary surface for a desired distance and velocity. A ground robot is an unmanned ground vehicle, capable of driving on the ground without humans on board. The speed of this robot can be measured and controlled precisely. The nominal normal load is adjusted using dead weights placed on the sample holder and the friction force is measured using a load cell. An adjustable sample holder was also designed and built to hold different-size specimens. The results of styrene–butadiene rubber block sliding on an asphalt track are presented to validate the test setup and illustrate the potential of the system for friction and wear testing. In addition, the effect of sliding velocity on the friction and wear is studied, and the correlation between the wear rate and the friction coefficient is investigated. These experimental results can be used to estimate the friction and life span of a tire tread compound on the real asphalt road. Finally, the formation of abrasion pattern observed on the rubber surface sliding on an asphalt track is discussed, which provides an insight into the understanding of dominant wear mechanism of tire tread compound on typical asphalt surfaces.

Research on Friction Property of Pin on Disc and Analysis of Wear Mechanism Based on MMW-1A Friction and Wear Testing Machine

2018 ◽  
Vol 764 ◽  
pp. 86-92
Author(s):  
Zhi Peng Chen ◽  
Xiao Yi Jin ◽  
Chun Yun Ji ◽  
Chuan Wang ◽  
Jian Liu Zhu
Keyword(s):  
Friction Factor ◽  
Friction And Wear ◽  
Sliding Friction ◽  
Mechanical Design ◽  
Testing Machine ◽  
Wear Test ◽  
Wear Testing ◽  
Wear Volume ◽  
Test Machine ◽  
Pin On Disc

Friction and wear are very important in mechanical design. This paper studies the friction and wear characteristics of 45 steel under oil lubrication. The sliding friction and wear experiment was carried out with the pin plate friction pairs on the MMW-1A friction and wear test machine. Researching the influence of velocity on friction factor under the same load, the relation between wear and load and wear analysis under the same speed different loads. The results showed that under the same load and with the increase of velocity, the friction factor had a gradually decreasing trend. When some of the parameters were certain, the wear volume and the loading force was roughly linear relation. Pitting occurred when the load increased.

scholarly journals Friction and Wear Pattern of Silica-Reinforced Styrene-Butadiene Rubber (SBR) in Sliding Contact with a Blade Indenter

Lubricants ◽  
2021 ◽  
Vol 9 (11) ◽  
pp. 110
Author(s):  
Budi Setiyana ◽  
Muhammad Khafidh ◽  
Mohammad Tauviqirrahman ◽  
Rifky Ismail ◽  
Jamari ◽  
...  
Keyword(s):  
Coefficient Of Friction ◽  
Friction And Wear ◽  
Sliding Friction ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Stick Slip ◽  
Wear Pattern ◽  
Significant Difference ◽  
Styrene Butadiene ◽  
Wet Contact

This study investigated the friction and wear pattern of silica-reinforced Styrene-Butadiene Rubber (SBR) in sliding friction with a steel blade indenter. The experiments were conducted using a pin-on-disc tribometer at various applied loads and examined under dry and wet contact conditions. Analysis was focused on investigating the coefficient of friction and length of wear pattern spacing. Related to coefficient of friction identification, the abrasion theory was applied here. In addition, the stick-slip theory to identify the wear pattern spacing was also applied. Results of the experiments show that the overall coefficient of friction (COF) decreases along with the increasing applied loads. The COF in wet conditions is much lower at the beginning of sliding time than the COF in dry conditions. The wear pattern spacing increases with increasing loads. However, it seems that there is no significant difference in pattern spacing between the dry and wet contact condition. In general, the experimental results agree qualitatively with the analytical results.

Highly epoxidized soybean oil in replacement of mineral oil for high performance on silica-filled tread rubber compounds

2021 ◽  
pp. 009524432110290
Author(s):  
Leandro Hernán Esposito ◽  
Angel José Marzocca
Keyword(s):  
Soybean Oil ◽  
High Performance ◽  
Rolling Resistance ◽  
Wear Test ◽  
Mineral Oil ◽  
Epoxidized Soybean Oil ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Rubber Compound ◽  
The Impact

The potential replacement of a treated residual aromatic extract mineral oil (TRAE) by a highly epoxidized soybean oil (ESO) into a silica-filled styrene-butadiene rubber compound was investigated. In order to determine if ESO compounds performance are suitable for tread tire applications, processing properties cure and characteristics were evaluated. The impact of ESO amount on the silica dispersion was confirmed by Payne Effect. The presence of chemical or physical interactions between ESO and silica improves the filler dispersion, enabling the compound processability and affecting the cure kinetic rate. An adjusted rubber compound with 2 phr of ESO and 2 phr of sulfur presented the higher stiffness and strength values with lower weight loss from a wear test compared with TRAE compound at an equal amount of oil and curing package. Furthermore, wet grip and rolling resistance predictors of both compounds gave comparable results, maintaining a better performance and reducing the dependence of mineral oil for tire tread compounds.

Self-Lubricating and Wear Resistant Epoxy Composites Incorporated With Microencapsulated Wax

2014 ◽  
Vol 81 (7) ◽  
Author(s):  
N. W. Khun ◽  
H. Zhang ◽  
C. Y. Yue ◽  
J. L. Yang
Keyword(s):  
Tribological Properties ◽  
Friction And Wear ◽  
Normal Load ◽  
Wear Test ◽  
Epoxy Composites ◽  
Wear Resistant ◽  
Working Parameters

Self-lubricating and wear resistant epoxy composites were developed via incorporation of wax-containing microcapsules. The effects of microcapsule size and content and working parameters on the tribological properties of epoxy composites were systematically investigated. The incorporation of microcapsules dramatically decreased the friction and wear of the composites from those of the epoxy. The increased microcapsule content or the incorporation of larger microcapsules decreased the friction and wear of the epoxy composites due to the larger amount of released wax lubricant via the rupture of microcapsules during the wear test. The friction of the composites decreased with increased normal load as a result of the promoted wear of the composites and the increased release of the wax lubricant.

Influence of Liquid Paraffins in Crude Oil on the Friction and Wear Behaviors of the Progressing Cavity Pump`s Stator Rubber

2013 ◽  
Vol 300-301 ◽  
pp. 833-836
Author(s):  
Shi Jie Wang ◽  
Hao Lin ◽  
Xiao Ren Lv
Keyword(s):  
Crude Oil ◽  
Friction And Wear ◽  
Wear Behavior ◽  
Liquid Paraffin ◽  
Testing Machine ◽  
Wear Testing ◽  
Wear Loss ◽  
Oil Well ◽  
Butadiene Rubber ◽  
Better Than

The progressing cavity pump (PCP) always works in the waxy oil well. Therefore the research on the influence of various liquid paraffin contents in crude oil on the friction and wear behaviors of the progressing cavity pump`s stator is very important for choosing the best stator rubber and developing the service life of PCP. Wear behavior of nitrile butadiene rubber (NBR) and fluororubber (FKM) was investigated at room temperature using a reciprocating friction and wear testing machine under the various paraffin contents in crude oil (0%、10%、30%、50%、100%). The wear morphology of blend was analyzed through the stereomicroscope and the wear behavior of two blends was also discussed and compared. The results show that the wear resistance of FKM is better than that of NBR under the same paraffin content in crude oil; With the increase of the paraffin content, the wear and coefficient of friction also increase. When the paraffin content in crude oil is less than 30%, the wear loss of NBR and FKM are basically the same; When the paraffin content in crude oil is more than 30%, the wear loss of NBR is far more than that of FKM.

Effect of milling time on sliding friction and wear behavior of hot isostatically pressed titanium alloys Ti-6Al-4X(X=V, Nb Fe) for biomedical applications

2017 ◽  
Author(s):  
Mamoun Fellah ◽  
Linda Aissani
Keyword(s):  
Friction And Wear ◽  
Milling Time ◽  
Sliding Friction ◽  
Wear Behavior ◽  
Morphological Changes ◽  
Normal Load ◽  
Structural Evolution ◽  
Ringer Solution ◽  
Morphological Characterization ◽  
Physiological Solution

The aim of the present research was focused on the study of the effect of replacing vanadium by niobium and iron on the tribological behavior of Hot Isostatic Pressed (HIPed) titanium alloy (Ti-6Al-4V) biomaterial, using a ball-on-disk type Oscillating tribometer, under wet conditions using physiological solution conditions (Ringer solution) in accordance with the ASTMG 99, ISO 7148-1:2012, and ASTM G 133–95 standards. The tests were carried out under a normal load of 6 N, with an AISI 52100 grade steel ball as a counter face. The morphological changes and structural evolution of the nanoparticle powders using different milling times (2, 6, 12 and 18 h) were studied. The morphological characterization indicated that the particle and crystallite size continuously decreases with increasing milling time to reach the lowest value of 4 nm at 18 hours milling. The friction coefficient and wear rate were lower in the samples milled at 18 h (0.226, 0.297 and 0.423) and (0.66 x10-2, 0.87x10-2 and 1.51x10-2 µm3.N-1.µm-1) for Ti-6Al-4Fe, Ti-6Al-4Nb and Ti-6Al-4V, respectively. This improvement in friction and wear resistance is attributed to the grain refinement at 18 hour milling. The Ti-6Al-4Fe samples showed good tribological performance for all milling times

Scratch and Sliding Wear Testing of Electroless Ni–B–W Coating

2019 ◽  
Vol 142 (2) ◽  
Author(s):  
Vaibhav Nemane ◽  
Satyajit Chatterjee
Keyword(s):  
Sliding Wear ◽  
Wear Behavior ◽  
Lattice Structure ◽  
Normal Load ◽  
Low Carbon Steel ◽  
Wear Test ◽  
Behavioral Pattern ◽  
Wear Testing ◽  
Low Carbon ◽  
Electroless Ni

Abstract Electroless Ni–B–W coating is deposited on low carbon steel in an alkaline sodium borohydride-reduced electroless bath. The mechanical and tribological properties of such coatings are much necessary to be assessed to carry out application-based studies. The present work focuses mainly on the evaluation of hardness and fracture toughness of electroless Ni–B–W coatings using a scratch tester. Coating's response toward scratching is also studied thoroughly. The characteristic short-range order present in its lattice structure causes the generation of a specific behavioral pattern. Furthermore, a linear sliding wear test is carried out on coatings' surface to analyze the wear behavior at different loading conditions. The specific wear rate is observed to be minimum at a normal load of 22.5 N against Si3N4 counterbody. The patterns of tribological behavior of the coating at different load values are examined from the worn surface morphologies. But before embarking on the scratch and sliding wear tests, the synthesized coatings are characterized under field emission scanning electron microscope and X-ray diffraction in an exhaustive manner. The growth rates with respect to time and the changes in morphological aspects of the coating are also evaluated. The present study establishes electroless Ni–B–W deposits as a suitable option for protecting mechanical components against wear.

TRIBOLOGICAL EVALUATION OF STRUCTURAL CERAMICS UNDER SLIDING FRICTION

2006 ◽  
Vol 20 (25n27) ◽  
pp. 4407-4412 ◽  
Author(s):  
MIN-SOO SUH ◽  
BUP-MIN KIM ◽  
SEOCK-SAM KIM
Keyword(s):  
Silicon Carbide ◽  
Friction And Wear ◽  
Applied Load ◽  
Sliding Friction ◽  
Wear Test ◽  
Ceramic Materials ◽  
Structural Ceramics ◽  
Ceramic Ball ◽  
Disk Material ◽  
Friction And Wear Characteristics

Tribological experiments were conducted on a ball-on-disk, unlubricated, with a speed of V ≈ 140 mm/s , V ≈ 70 mm/s , with an applied load between 20 and 100N, and with different combinations of ceramic materials. A wear test was conducted on disk material zirconia with regard to various ceramic ball materials (zirconia, alumina, silicon carbide and silicon nitride). The results show that the properties of the counter materials cause a difference in friction and wear characteristics.

Research on Friction and Wear Behavior of Rubber in the Mixture of Crude Oil with Water

2013 ◽  
Vol 300-301 ◽  
pp. 1254-1258 ◽  
Author(s):  
Xiao Ren Lv ◽  
Xu Yao Huo ◽  
Guang Zu Qu ◽  
Shi Jie Wang
Keyword(s):  
Crude Oil ◽  
Water Content ◽  
Friction And Wear ◽  
Wear Behavior ◽  
Frictional Coefficient ◽  
Water Film ◽  
Wear Test ◽  
Wear Behaviour ◽  
Wear Loss ◽  
Butadiene Rubber

In order to choose the rubber material and improve the service life of Progressing Cavity Pump (PCP ) when exploiting offshore crude oil, it is important to analyze friction and wear behaviour of stator and rotor of PCP in the mixture of crude oil with different water content. The friction and wear test about Nitrile -Butadiene Rubber (NBR) and Fluorine Rubber (FKM) were carried on ring-on-block tester, the wear loss was observed by electron microscope, the wear mechanism was also discussed. The results show that: (1) FKM owns better wearing resistance than NBR in the mixture of crude oil with different water content; (2) when the content of water in the mixture is less than 26%, the frictional coefficient of sample is 0.05, due to the oil film between the friction pairs; (3) when the content of water in the mixture is more than 26%, the frictional coefficient increases to 0.4, because of the water film between the friction pairs.

Wear resistance of maraging steel developed by direct metal laser sintering

2020 ◽  
Vol 10 (7) ◽  
pp. 1079-1090 ◽  
Author(s):  
Gulam Mohammed Sayeed Ahmed ◽  
Irfan Anjum Badruddin ◽  
Vineet Tirth ◽  
Ali Algahtani ◽  
Mohammed Azam Ali
Keyword(s):  
Wear Resistance ◽  
Wear Rate ◽  
Maraging Steel ◽  
Normal Load ◽  
Testing Machine ◽  
Wear Test ◽  
Laser Sintering ◽  
Wear Testing ◽  
Direct Metal Laser Sintering ◽  
Wear Tests

This work presents wear study on maraging steel developed by additive manufacturing using Direct Metal Laser Sintering, utilizing a laser beam of high-power density for melting and fusing the metallic powders. Short aging treatment was given to the specimen prior to the wear tests. The density and the hardness of the 3D printed maraging steel were found to be better than the homogenized-aged 18Ni1900 maraging steel. The wear resistance is an important aspect that influences the functionality of the components. The wear tests in dry condition were performed on maraging steel on pin/disc standard wear testing machine. The design of experiments was planned and executed based on response surface methodology. This technique is employed to investigate three influencing and controlling constraints namely speed, load, and distance of sliding. It has been observed that sliding speed and normal load significantly affects the wear of the specimen. The statistical optimization confirms that the normal load, sliding distance, and speed are significant for reducing the wear rate. The confirmation test was conducted with a 95% confidence interval using optimal parameters for validation of wear test results. A mathematical model was developed to estimate the wear rate. The experimental results were matched with the projected values. The wear test parameters for minimum and maximum wear rate have been determined.

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