Highly epoxidized soybean oil in replacement of mineral oil for high performance on silica-filled tread rubber compounds

2021 ◽  
pp. 009524432110290
Author(s):  
Leandro Hernán Esposito ◽  
Angel José Marzocca
Keyword(s):  
Soybean Oil ◽  
High Performance ◽  
Rolling Resistance ◽  
Wear Test ◽  
Mineral Oil ◽  
Epoxidized Soybean Oil ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Rubber Compound ◽  
The Impact

The potential replacement of a treated residual aromatic extract mineral oil (TRAE) by a highly epoxidized soybean oil (ESO) into a silica-filled styrene-butadiene rubber compound was investigated. In order to determine if ESO compounds performance are suitable for tread tire applications, processing properties cure and characteristics were evaluated. The impact of ESO amount on the silica dispersion was confirmed by Payne Effect. The presence of chemical or physical interactions between ESO and silica improves the filler dispersion, enabling the compound processability and affecting the cure kinetic rate. An adjusted rubber compound with 2 phr of ESO and 2 phr of sulfur presented the higher stiffness and strength values with lower weight loss from a wear test compared with TRAE compound at an equal amount of oil and curing package. Furthermore, wet grip and rolling resistance predictors of both compounds gave comparable results, maintaining a better performance and reducing the dependence of mineral oil for tire tread compounds.

scholarly journals Itaconate Based Elastomer as a Green Alternative to Styrene–Butadiene Rubber for Engineering Applications: Performance Comparison

Processes ◽  
2020 ◽  
Vol 8 (12) ◽  
pp. 1527
Author(s):  
Liwei Li ◽  
Haijun Ji ◽  
Hui Yang ◽  
Liqun Zhang ◽  
Xinxin Zhou ◽  
...  
Keyword(s):  
Carbon Black ◽  
High Performance ◽  
Weight Ratio ◽  
Rolling Resistance ◽  
Performance Comparison ◽  
Superior Performance ◽  
Feed Ratio ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Styrene Butadiene

In response to increasingly stringent requirements for the sustainability and environmental friendliness of the rubber industry, the application and development of bio-based elastomers have received extensive attention. In this work, we prepared a new type of bio-based elastomer poly(dibutyl itaconate-butadiene) copolymer (PDBIB) nanocomposite using carbon black and non-petroleum-based silica with a coupling agent. Using dynamic thermodynamic analysis (DMTA) and scanning electron microscope (SEM), we studied the effects of feed ratio on dynamic mechanical properties, micro morphology, and filler dispersion of PDBIB composites. Among them, silica-reinforced PDBIB60 (weight ratio of dibutyl itaconate to butadiene 40/60) and carbon black-reinforced PDBIB70 (weight ratio of dibutyl itaconate to butadiene 30/70) both showed excellent performance, such as tensile strength higher than 18 MPa and an elongation break higher than 400%. Compared with the widely used ESBR, the results showed that PDBIB had better rolling resistance and heat generation than ESBR. In addition, considering the development of green tires, we compared it with the solution polymerized styrene–butadiene rubber with better comprehensive performance, and analyzed the advantages of PDBIB and the areas to be improved. In summary, PDBIB prepared from bio-based monomers had superior performance and is of great significance for achieving sustainable development, providing a direction for the development of high-performance green tire and holding great potential to replace petroleum-derived elastomers.

TOWARD REPLACEMENT OF PETROLEUM OILS BY MODIFIED SOYBEAN OILS IN ELASTOMERS

2016 ◽  
Vol 89 (4) ◽  
pp. 608-630 ◽  
Author(s):  
Jiaxi Li ◽  
Avraam I. Isayev ◽  
Xiaofeng Ren ◽  
Mark D. Soucek
Keyword(s):  
Soybean Oil ◽  
Abrasion Resistance ◽  
Crosslink Density ◽  
Dynamic Properties ◽  
Rolling Resistance ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Precipitated Silica ◽  
Modified Soybean Oil ◽  
Tan Δ

ABSTRACT Precipitated silica- and carbon black (CB)-filled styrene-butadiene rubber (SBR) compounds and vulcanizates containing naphthenic oil (NO), soybean oil (SO), and modified soybean oil (MSO) were studied. Gel fraction; crosslink density; bound rubber fraction; curing behavior; and thermal, mechanical, and dynamic properties were compared. Interaction between SO, MSO, and silane coupling agent was also studied. It was shown that the incorporation of SO and MSO had similar effects in both silica- and CB-filled SBR compounds and vulcanizates. SO and MSO were found to consume curatives leading to a lower crosslink density and improved thermal stability of compounds and vulcanizates. In comparison with NO, MSO was found to increase the elongation at break and tensile strength, and the values of tan δ at 10 °C and 60 °C predict an increase of the wet traction performance and the rolling resistance to decrease the modulus and abrasion resistance. After adjusting the recipe, the modulus and abrasion resistance of the silica- and CB-filled SBR/MSO vulcanizates were tremendously increased, and the silica-filled SBR/MSO vulcanizates exhibited a better wet traction performance, a lower rolling resistance, and a better abrasion resistance simultaneously than the silica-filled SBR/NO vulcanizate.

INTRODUCING BIOBASED NONPOLAR BOTTLEBRUSH β-MYRCENE SEGMENTS TO IMPROVE SILICA DISPERSION FOR SUSTAINABLE SSBR/SILICA NANOCOPOSITES

2021 ◽  
Author(s):  
Jingwei Zhang ◽  
Jianmin Lu ◽  
Dongfang Wang ◽  
Bingyong Han
Keyword(s):  
Electron Microscopy ◽  
High Performance ◽  
Rolling Resistance ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Double Bonds ◽  
Silica Nanocomposites ◽  
Green Solution ◽  
Silica Dispersion ◽  
Styrene Butadiene

ABSTRACT To overcome the problem of fossil fuel depletion and associated environmental issues arising from the use of tire tread elastomers, a convenient, environmentally friendly, and highly efficient strategy was developed to prepare high-performance green solution polymerized styrene–butadiene rubber (SSBR)/silica nanocomposites by improving silica dispersion in the nonpolar polymer matrix via the introduction of a biobased nonpolar bottlebrush segment with two double bonds. Various elastomers containing biobased nonpolar bottlebrush β-myrcene segments were synthesized using an industrially robust anionic polymerization method. Results of robotic process automation, small-angle X-ray scattering, scanning electron microscopy, and transmission electron microscopy revealed that rubber with myrcene could significantly improve silica dispersibility and inhibit the strong filler–filler interactions, which are due to the formation of hydrogen bonding between the double bonds in the myrcene block and silanol groups on the silica surface and possibly to the spreading or infiltrating of myrcene bottlebrush segments onto silica. Furthermore, for the modified rubber, rolling resistance decreased by 41.7%, tear strength increased by 20.78%, and tensile strength increased by 77.8% with the elongation at break remained practically unchanged as compared with the unmodified silica/SSBR composite. On the basis of aforementioned assessment, we believe that silica-reinforced β-myrcene–based styrene–butadiene integrated rubber is a versatile and promising candidate for future tire tread elastomers.

DEVELOPMENT OF HIGH PERFORMANCE RUBBER COMPOSITES FROM ALKOXIDE-BASED SILICA AND SOLUTION STYRENE–BUTADIENE RUBBER

2017 ◽  
Vol 90 (3) ◽  
pp. 467-486 ◽  
Author(s):  
Sankar Raman Vaikuntam ◽  
Eshwaran Subramani Bhagavatheswaran ◽  
Klaus Werner Stöckelhuber ◽  
Sven Wießner ◽  
Gert Heinrich ◽  
...  
Keyword(s):  
High Performance ◽  
Sol Gel ◽  
Rolling Resistance ◽  
Silica Particles ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Mechanical Reinforcement ◽  
Precipitated Silica ◽  
Alkoxide Method ◽  
Styrene Butadiene

ABSTRACT The solution SBR and silica-based composites are prepared by hydrolysis of tetraethylorthosilicate in the presence of an organic solution of SBR and n-butylamine as catalyst. Further addition of bis[3-(triethoxysilyl)propyl]tetrasulfide, a silane coupling agent, improves the performance and properties of the composites. All the results are compared with commercial precipitated silica at similar loading conditions. The generated silica particles from this alkoxide route resulted in lower Mooney viscosity of the compound and showed less filler flocculation compared with standard commercial precipitated silica in reference compounds. A detailed dynamic mechanical study also indicated that alkoxide silica in model tire compounds could offer a lower rolling resistance and a higher wet skid resistance compared to the reference. Other properties such as heat build-up, rebound resilience, and hysteresis loss were found to be very promising for alkoxide silica composites, too. The silica particles (aggregated) developed by the alkoxide method were relatively large (∼150–200 nm) compared with the primary particles of precipitated commercial silica. The synthesis of sol–gel silica particles in presence of the polymer allowed for the trapping of some polymer molecules inside the filler aggregates and therefore offers exceptional mechanical reinforcement of the rubber.

scholarly journals Analysis of the Impact on the Mechanical Properties of Modification of Oligohydroxyethers in Organic Solvent Solution with Rubbers

Polymers ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 519
Author(s):  
Vitalii Bezgin ◽  
Agata Dudek ◽  
Adam Gnatowski
Keyword(s):  
Mechanical Properties ◽  
Scientific Paper ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Molecular Weights ◽  
Wide Range ◽  
Strength Tests ◽  
Materials Used ◽  
Styrene Butadiene ◽  
The Impact

This paper proposes and presents the chemical modification of linear hydroxyethers (LHE) with different molecular weights (380, 640, and 1830 g/mol) with the addition of three types of rubbers (polysulfide rubber (PSR), polychloroprene rubber (PCR), and styrene-butadiene rubber (SBR)). The main purpose of choosing this type of modification and the materials used was the possibility to use it in industrial settings. The modification process was conducted for a very wide range of modifier additions (rubber) per 100 g LHE. The materials obtained in the study were subjected to strength tests in order to determine the effect of the modification on functional properties. Mechanical properties of the modified materials were improved after the application of the modifier (rubber) to polyhydroxyether (up to certain modifier content). The most favorable changes in the tested materials were registered in the modification of LHE-1830 with PSR. In the case of LHE-380 and LHE-640 modified in cyclohexanol (CH) and chloroform (CF) solutions, an increase in the values of the tested properties was also obtained, but to a lesser extent than for LHE-1830. The largest changes were registered for LHE-1830 with PSR in CH solution: from 12.1 to 15.3 MPa for compressive strength tests, from 0.8 to 1.5 MPa for tensile testing, from 0.8 to 14.7 MPa for shear strength, and from 1% to 6.5% for the maximum elongation. The analysis of the available literature showed that the modification proposed by the authors has not yet been presented in any previous scientific paper.

scholarly journals An Efficient and Sustainable Approach to Prepare Carboxylated Cellulose Nanocrystals for Rubber Reinforcement Featuring Dual Crosslinking Networks

2021 ◽  
Author(s):  
Jie Hu ◽  
Zhengqing Kong ◽  
Ke Liu ◽  
Jinli Qin ◽  
Yuhong Tao ◽  
...  
Keyword(s):  
Cellulose Nanocrystals ◽  
High Performance ◽  
Chemical Reactivity ◽  
Epoxy Group ◽  
Crosslinking Agent ◽  
Covalent Bond ◽  
Rubber Matrix ◽  
Styrene Butadiene Rubber ◽  
Carboxyl Groups ◽  
Butadiene Rubber

Abstract The surface functionalization of CNCs and the construction of strong interfacial adhesion between CNCs and rubber matrix are effective way to achieve high performance rubber/CNCs nanocomposites. Herein, carboxylation of sulphated cellulose nanocrystals (CNC-OSO3H) was conducted in aqueous medium by using citric acid as modifier. Large amount of carboxyl groups was successfully grafted on the surface of CNC-OSO3H, which endows the carboxylated CNC-OSO3H (abbreviate as CNC-CA) with higher chemical reactivity and thermal stability. Subsequently, carboxylated styrene butadiene rubber (XSBR)/CNC-CA nanocomposites with dual crosslinking design were prepared by using polyethylene glycol diglycidyl ether (PEGDE) as the crosslinking agent and CNC-CA as the reinforcing fillers. FTIR investigation found that in the obtained nanocomposites, the carboxyl groups on CNC-CA and XSBR formed hydrogen bonds (physical crosslinking) with each other, and the carboxyl groups formed covalent bond with the epoxy group on PEGDE simultaneously. The coexistence of physical and chemical crosslinking improved the interface compatibility between CNC-CA and XSBR matrix, accelerated the homogenous dispersion of CNC-CA and realized the crosslinking of the matrix itself. As expected, XSBR/CNC-CA nanocomposites with dual crosslinking network showed remarkable enhancement in tensile strength (up to 500%), modulus (up to 151%), work of fracture (up to 348%). This work provides both a facile and green approach to obtain carboxylated CNCs and a convenient method for the preparation of high-performance rubber nanocomposites with multiple interactions.

scholarly journals PENGARUH PELARUT (ETIL BENZENA), PERBANDINGAN STYRENE BUTADIENE RUBBER (SBR) TERHADAP STIREN, DAN JUMLAH INISIATOR (BPO) PADA PEMBUATAN HIGH IMPACT POLYSTYRENE (HIPS)

2010 ◽  
Vol 2 (2) ◽  
Author(s):  
Dwi Wahyuni
Keyword(s):  
Impact Strength ◽  
High Heat ◽  
High Impact ◽  
Styrene Butadiene Rubber ◽  
Ethyl Benzene ◽  
Butadiene Rubber ◽  
High Impact Polystyrene ◽  
Aerospace Material ◽  
Styrene Butadiene ◽  
The Impact

High impact polystyrene (HIPS) is the widely used material now, and also for the aerospace material as a communication instrument system and an electrical insulation. In order to produce HIPS, there are a view method which can be executed. In this case, the research is executed by the copolymerization processes of styrene butadiene rubber (SBR) solution in styrene. Variables which influence to the result properties (HIPS) are the SBR to styrene ratio, the solvent (ethyl benzene), the benzoyl peroxide initiator (BPO). The properties of the product are tensile strength, impact strength, softening point, melting point and the hardness. The result showed that the properties of the HIPS product was near of the HIPS high heat. The optimal processes condition was the solvent to the styrene monomer ratio was 0.05492, the SBR to the styrene ratio was 0.1236 and the BPO to the styrene ratio was 0,0003. The properties of the HIPS product were: the impact strength was (519-1215) N per cm, the tensil strength not more than was 106 N per cm, the elongation was (36-54) percent and the hardness was (65-69) shore A. This properties achieved at the mixing polymerization processes 4 scale in 11-12 hours, the early mixing at 4 scale 1 hours, the cutting chain 2 drops.

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