scholarly journals The Effect of Shell Thickness, Insulation and Casting Temperature on Defects Formation During Investment Casting of Ni-base Turbine Blades

2015 ◽  
Vol 15 (4) ◽  
pp. 115-123 ◽  
Author(s):  
M. Raza ◽  
M. Irwin ◽  
B. Fagerström
Keyword(s):  
Grain Size ◽  
Investment Casting ◽  
Shell Thickness ◽  
Turbine Blades ◽  
Shrinkage Porosity ◽  
Grain Structure ◽  
Casting Temperature ◽  
Free Form ◽  
Thin Sections ◽  
Tip Shroud

Abstract Turbine blades have complex geometries with free form surface. Blades have different thickness at the trailing and leading edges as well as sharp bends at the chord-tip shroud junction and sharp fins at the tip shroud. In investment casting of blades, shrinkage at the tip-shroud and cord junction is a common casting problem. Because of high temperature applications, grain structure is also critical in these castings in order to avoid creep. The aim of this work is to evaluate the effect of different process parameters, such as, shell thickness, insulation and casting temperature on shrinkage porosity and grain size. The test geometry used in this study was a thin-walled air-foil structure which is representative of a typical hot-gas-path rotating turbine component. It was observed that, in thin sections, increased shell thickness helps to increase the feeding distance and thus avoid interdendritic shrinkage. It was also observed that grain size is not significantly affected by shell thickness in thin sections. Slower cooling rate due to the added insulation and steeper thermal gradient at metal mold interface induced by the thicker shell not only helps to avoid shrinkage porosity but also increases fill-ability in thinner sections.

Surface Modification and its Influence on the Microstructure and Creep Resistance of Nickel Based Superalloy René 77 / Modyfikacja Powierzchniowa Oraz Jej Wpływ Na Mikrostrukture I Wytrzymałosc Na Pełzanie Odlewów Z Nadstopu Niklu Ren´E 77

2013 ◽  
Vol 58 (1) ◽  
pp. 95-98 ◽  
Author(s):  
M. Zielinska ◽  
J. Sieniawski
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Surface Modification ◽  
Turbine Blades ◽  
Processing Parameters ◽  
Grain Structure ◽  
Creep Tests ◽  
Cobalt Aluminate ◽  
Nickel Based Superalloy ◽  
Average Grain Size

Superalloy René 77 is very wide used for turbine blades, turbine disks of aircraft engines which work up to 1050°C. These elements are generally produced by the investment casting method. Turbine blades produced by conventional precision casting methods have coarse and inhomogeneous grain structure. Such a material often does not fulfil basic requirements, which concern mechanical properties for the stuff used in aeronautical engineering. The incorporation of controlled grain size improved mechanical properties. This control of grain size in the casting operation was accomplished by the control of processing parameters such as casting temperature, mould preheating temperature, and the use of grain nucleates in the face of the mould. For nickel and cobalt based superalloys, it was found that cobalt aluminate (CoAl2O4) has the best nucleating effect. The objective of this work was to determine the influence of the inoculant’s content (cobalt aluminate) in the surface layer of the ceramic mould on the microstructure and mechanical properties at high temperature of nickel based superalloy René 77. For this purpose, the ceramic moulds were made with different concentration of cobalt aluminate in the primary slurry was from 0 to 10% mass. in zirconium flour. Stepped and cylindrical samples were casted for microstructure and mechanical examinations. The average grain size of the matrix ( phase), was determined on the stepped samples. The influence of surface modification on the grain size of up to section thickness was considered. The microstructure investigations with the use of light microscopy and scanning electron microscopy (SEM) enable to examine the influence of the surface modification on the morphology of ’ phase and carbides precipitations. Verification of the influence of CoAl2O4 on the mechanical properties of castings were investigated on the basis of results obtained form creep tests.

Porosity in Turbine Blades Cast into New Shell Moulds Made of SiC Based Ceramics

2013 ◽  
Vol 212 ◽  
pp. 255-258
Author(s):  
Stanisław Roskosz
Keyword(s):  
Subject Matter ◽  
Investment Casting ◽  
Turbine Blades ◽  
Shrinkage Porosity ◽  
Quantitative Metallography ◽  
Polycrystalline Structure ◽  
Research Material ◽  
Lower Porosity ◽  
Shell Mould ◽  
The Subject

The subject matter of the paper is the quantitative evaluation of gaseous and shrinkage porosity in the turbine blades using quantitative metallography methods. The research material consisted of blades with a polycrystalline structure made of IN 713C superalloys. Three different shell mould systems were used during the investment casting: shell A - typical industrial shell mould system and used in this work as the reference; shell B – similar to version A, but SiC grit was applied as back-up stucco; shell C – entirely SiC shell mould system. The blades of superalloy IN-713C cast into the wholly SiC shell mould system have revealed much lower porosity as compared to the blades cast into the typical industrial shell mould system.

Structural and Electrical Characterization of Shaped Beam Laser Recrystallized Polysilicon on Amorphous Substrates

1981 ◽  
Vol 4 ◽  
Author(s):  
T. J. Stultz ◽  
J. F. Gibbons
Keyword(s):  
Grain Size ◽  
Electrical Characterization ◽  
Grain Structure ◽  
Electrical Characteristics ◽  
Shaped Beam ◽  
Beam Laser ◽  
Cw Laser ◽  
Amorphous Substrates ◽  
Circular Beam

ABSTRACTStructural and electrical characterization of laser recrystallized LPCVD silicon films on amorphous substrates using a shaped cw laser beam have been performed. In comparing the results to data obtained using a circular beam, it was found that a significant increase in grain size can be achieved and that the surface morphology of the shaped beam recrystallized material was much smoother. It was also found that whereas circular beam recrystallized material has a random grain structure, shaped beam material is highly oriented with a <100> texture. Finally the electrical characteristics of the recrystallized film were very good when measured in directions parallel to the grain boundaries.

scholarly journals Stochastic Natural Vibration Analyses of Free-Form Shells

2019 ◽  
Vol 9 (15) ◽  
pp. 3168
Author(s):  
Bingbing San ◽  
Yunlong Ma ◽  
Zhi Xiao ◽  
Dongming Feng ◽  
Liwei Yin
Keyword(s):  
Elastic Modulus ◽  
Shape Optimization ◽  
Shell Thickness ◽  
Natural Vibration ◽  
Natural Frequencies ◽  
Vibration Characteristics ◽  
Free Form ◽  
Probability Models ◽  
Geometric Imperfection ◽  
Natural Vibration Characteristics

This work investigates the natural vibration characteristics of free-form shells when considering the influence of uncertainties, including initial geometric imperfection, shell thickness deviation, and elastic modulus deviation. Herein, free-form shell models are generated while using a self-coded optimization algorithm. The Latin hypercube sampling (LHS) method is used to draw the samplings of uncertainties with respect to their stochastic probability models. ANSYS finite element (FE) software is adopted to analyze the natural vibration characteristics and compute the natural frequencies. The mean values, standard deviations, and cumulative distributions functions (CDFs) of the first three natural frequencies are obtained. The partial correlation coefficient is adopted to rank the significances of uncertainty factors. The study reveals that, for the free-form shells that were investigated in this study, the natural frequencies is a random quantity with a normal distribution; elastic modulus deviation imposes the greatest effect on natural frequencies; shell thickness ranks the second; geometrical imperfection ranks the last, with a much lower weight than the other two factors, which illustrates that the shape of the studied free-form shells is robust in term of natural vibration characteristics; when the supported edges are fixed during the shape optimization, the stochastic characteristics do not significantly change during the shape optimization process.

Statistical Assessment of the Effects of Grain-Structure Representation and Micro-Properties on the Behavior of Bonded Block Models for Brittle Rock Damage Prediction

2021 ◽  
Vol 13 (14) ◽  
pp. 7889
Author(s):  
Carlos Efrain Contreras Inga ◽  
Gabriel Walton ◽  
Elizabeth Holley
Keyword(s):  
Grain Size ◽  
Grain Shape ◽  
Grain Structure ◽  
Minor Effect ◽  
Unique Contribution ◽  
Structure Generation ◽  
Structure Representation ◽  
The Real ◽  
Study Results ◽  
Block Models

The ability to predict the mechanical behavior of brittle rocks using bonded block models (BBM) depends on the accuracy of the geometrical representation of the grain-structure and the applied micro-properties. This paper evaluates the capabilities of BBMs for predictive purposes using an approach that employs published micro-properties in combination with a Voronoi BBM that properly approximates the real rock grain-structure. The Wausau granite, with Unconfined Compressive Strength (UCS) of 226 MPa and average grain diameter of 2 mm, is used to evaluate the effectiveness of the predictive approach. Four published sets of micro-properties calibrated for granites with similar mineralogy to the Wausau granite are used for the assessment. The effect of grain-structure representation in Voronoi BBMs is analyzed, considering grain shape, grain size and mineral arrangement. A unique contribution of this work is the explicit consideration of the effect of stochastic grain-structure generation on the obtained results. The study results show that the macro-properties of a rock can be closely replicated using the proposed approach. When using this approach, the micro-properties have a greater impact on the realism of the predictions than the specific grain-structure representation. The grain shape and grain size representations have a minor effect on the predictions for cases that do not deviate substantially from the real average grain geometry. However, the stochastic effect introduced by the use of randomly-generated Voronoi grain-structures can be significant, and this effect should be considered in future studies.

scholarly journals Strain-Rate and Grain‒Size Effects in Ice

1987 ◽  
Vol 33 (115) ◽  
pp. 274-280 ◽  
Author(s):  
David M. Cole
Keyword(s):  
Grain Size ◽  
Strain Rate ◽  
Transition Point ◽  
Boundary Migration ◽  
Peak Stress ◽  
Strain Rates ◽  
Thin Sections ◽  
Fine Grained ◽  
Lower Strain ◽  
Polycrystalline Ice

AbstractThis paper presents and discusses the results of constant deformation-rate tests on laboratory-prepared polycrystalline ice. Strain-rates ranged from 10−7to 10−1s−1, grain–size ranged from 1.5 to 5.8 mm, and the test temperature was −5°C.At strain-rates between 10−7and 10−3s−1, the stress-strain-rate relationship followed a power law with an exponent ofn= 4.3 calculated without regard to grain-size. However, a reversal in the grain-size effect was observed: below a transition point near 4 × 10−6s−1the peak stress increased with increasing grain-size, while above the transition point the peak stress decreased with increasing grain-size. This latter trend persisted to the highest strain-rates observed. At strain-rates above 10−3s−1the peak stress became independent of strain-rate.The unusual trends exhibited at the lower strain-rates are attributed to the influence of the grain-size on the balance of the operative deformation mechanisms. Dynamic recrystallization appears to intervene in the case of the finer-grained material and serves to lower the peak stress. At comparable strain-rates, however, the large-grained material still experiences internal micro-fracturing, and thin sections reveal extensive deformation in the grain-boundary regions that is quite unlike the appearance of the strain-induced boundary migration characteristic of the fine-grained material.

Effects of the Parameters of Sloping Plate Process on Microstructures of A2017 Alloy

2012 ◽  
Vol 503-504 ◽  
pp. 342-345
Author(s):  
Ren Guo Guan ◽  
Zhan Yong Zhao ◽  
Chao Lian ◽  
Run Ze Chao ◽  
Chun Ming Liu
Keyword(s):  
Grain Size ◽  
Nucleation Rate ◽  
Casting Temperature ◽  
Plate Length ◽  
Preheating Temperature ◽  
Semisolid Forming ◽  
Coarse Microstructure ◽  
Sloping Plate

In this paper, effects of the parameters of sloping plate process on microstructures of A2017 alloy were investigated, and semisolid ingot of A2017 alloy was prepared. The grain size of the ingot prepared by the wavelike sloping plate is much smaller than that prepared by the flat sloping plate. The primary grain becomes rounder and smaller with the increment of the sloping plate length. High preheating temperature of the plate reduces the nucleation rate of the melt and leads to coarse microstructure. When the casting temperature is 720°C, the sloping angle is 45°, and the wavelike plate length is between 400mm and 500mm, semisolid ingot of A2017 alloy with fine and homogeneous microstructures can be obtained. The reheated microstructure of semisolid ingot is mainly composed of spherical solid grains and the melted liquids and is suitable for semisolid forming.

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