scholarly journals The Influence of the Microporosity on the Mechanical Properties of the AlZnMgCu Alloy, Based on the Numerical Analysis and Laboratory Trials

2017 ◽  
Vol 17 (4) ◽  
pp. 137-142 ◽  
Author(s):  
S. Pysz ◽  
R. Żuczek ◽  
J. Piekło ◽  
M. Maj

Abstract The ecological meanings clearly indicates the need of reducing of the concentration of the CO2 in the atmosphere, which can be accomplished through the lowering of the fuel consumption. This fact implies the research for the new construction solutions regarding the reduction of the weight of vehicles. The reduced weight of the vehicle is also important in the case of application of the alternative propulsion, to extend the lifetime of the batteries with the reduction of recharge cycles. The use of cast alloy AlZnMgCu compliant of plastic forming class 7xxx alloy, are intended to significantly reduce the weight of the structures, while ensuring high strength properties. The wide range of the solidification temperature, which is more than 150°C, characterizes this alloy with a high tendency to create the micro and macro porosity. The study presents the relationship between the cooling rate and the area of occurrence and percentage of microporosity. Then the results were linked to the local tensile strength predicted in the simulation analysis. The evaluation of the microporosity was performed on the basis of the CT (computed tomography) and the analysis of the alloy microstructure. The microstructure analysis was carried out on test specimen obtained from the varying wall thickness of the experimental casting. The evaluation of the mechanical properties was prepared on the basis of the static tensile test and the modified low cycle fatigue test (MLCF).

Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 1988
Author(s):  
Tibor Kvackaj ◽  
Jana Bidulská ◽  
Róbert Bidulský

This review paper concerns the development of the chemical compositions and controlled processes of rolling and cooling steels to increase their mechanical properties and reduce weight and production costs. The paper analyzes the basic differences among high-strength steel (HSS), advanced high-strength steel (AHSS) and ultra-high-strength steel (UHSS) depending on differences in their final microstructural components, chemical composition, alloying elements and strengthening contributions to determine strength and mechanical properties. HSS is characterized by a final single-phase structure with reduced perlite content, while AHSS has a final structure of two-phase to multiphase. UHSS is characterized by a single-phase or multiphase structure. The yield strength of the steels have the following value intervals: HSS, 180–550 MPa; AHSS, 260–900 MPa; UHSS, 600–960 MPa. In addition to strength properties, the ductility of these steel grades is also an important parameter. AHSS steel has the best ductility, followed by HSS and UHSS. Within the HSS steel group, high-strength low-alloy (HSLA) steel represents a special subgroup characterized by the use of microalloying elements for special strength and plastic properties. An important parameter determining the strength properties of these steels is the grain-size diameter of the final structure, which depends on the processing conditions of the previous austenitic structure. The influence of reheating temperatures (TReh) and the holding time at the reheating temperature (tReh) of C–Mn–Nb–V HSLA steel was investigated in detail. Mathematical equations describing changes in the diameter of austenite grain size (dγ), depending on reheating temperature and holding time, were derived by the authors. The coordinates of the point where normal grain growth turned abnormal was determined. These coordinates for testing steel are the reheating conditions TReh = 1060 °C, tReh = 1800 s at the diameter of austenite grain size dγ = 100 μm.


Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 548 ◽  
Author(s):  
Leonid Agureev ◽  
Valeriy Kostikov ◽  
Zhanna Eremeeva ◽  
Svetlana Savushkina ◽  
Boris Ivanov ◽  
...  

The article presents the study of alumina nanoparticles’ (nanofibers) concentration effect on the strength properties of pure nickel. The samples were obtained by spark plasma sintering of previously mechanically activated metal powders. The dependence of the grain size and the relative density of compacts on the number of nanofibers was investigated. It was found that with an increase in the concentration of nanofibers, the average size of the matrix particles decreased. The effects of the nanoparticle concentration (0.01–0.1 wt.%) on the elastic modulus and tensile strength were determined for materials at 25 °C, 400 °C, and 750 °C. It was shown that with an increase in the concentration of nanofibers, a 10–40% increase in the elastic modulus and ultimate tensile strength occurred. A comparison of the mechanical properties of nickel in a wide range of temperatures, obtained in this work with materials made by various technologies, is carried out. A description of nanofibers’ mechanisms of influence on the structure and mechanical properties of nickel is given. The possible impact of impurity phases on the properties of nickel is estimated. The tendency of changes in the mechanical properties of nickel, depending on the concentration of nanofibers, is shown.


2007 ◽  
Vol 344 ◽  
pp. 143-150 ◽  
Author(s):  
Gianluca Buffa ◽  
Livan Fratini ◽  
Marion Merklein ◽  
Detlev Staud

Tight competition characterizing automotive industries in the last decades has determined a strong research effort aimed to improve utilized processes and materials in sheet stamping. As far as the latter are regarded light weight alloys, high strength steels and tailored blanks have been increasingly utilized with the aim to reduce parts weight and fuel consumptions. In the paper the mechanical properties and formability of tailored welded blanks made of a precipitation hardenable aluminum alloy but with different sheet thicknesses, have been investigated: both laser welding and friction stir welding have been developed to obtain the tailored blanks. For both welding operations a wide range of the thickness ratios has been considered. The formability of the obtained blanks has been characterized through tensile tests and cup deep drawing tests, in order to show the formability in dependency of the stress condition; what is more mechanical and metallurgical investigations have been made on the welded joints.


2018 ◽  
Vol 157 ◽  
pp. 02052 ◽  
Author(s):  
Krzysztof Talaśka ◽  
Dominik Wojtkowiak

Due to the wide range of application for belt conveyors, engineers look for many different combinations of mechanical properties of conveyor and transmission belts. It can be made by creating multilayer or fibre reinforced composite materials from base thermoplastic or thermosetting polymers. In order to gain high strength with proper elasticity and friction coefficient, the core of the composite conveyor belt is made of polyamide film core, which can be combined with various types of polymer fabrics, films or even rubbers. In this paper authors show the complex model of multilayer composite belt with the polyamide core, which can be used in simulation analyses. The following model was derived based on the experimental research, which consisted of tensile, compression and shearing tests. In order to achieve the most accurate model, proper simulations in ABAQUS were made and then the results were compared with empirical mechanical characteristics of a conveyor belt. The main goal of this research is to fully describe the perforation process of conveyor and transmission belts for vacuum belt conveyors. The following model will help to develop design briefs for machines used for mechanical perforation.


Alloy Digest ◽  
2021 ◽  
Vol 70 (9) ◽  

Abstract Raffmetal EN AB-Al Si7Mg0.3 (EN AB-42100) is a heat-treatable, Al-Si-Mg casting alloy in ingot form for remelting. It is used extensively for producing sand, permanent mold and investment castings for applications requiring a combination of excellent casting characteristics, high strength with good elongation, and good corrosion resistance. This alloy can be produced to a wide range of mechanical properties by making small adjustments to the magnesium content and/or heat treatment. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as casting, heat treating, machining, and joining. Filing Code: Al-480. Producer or source: Raffmetal S.p.A.


2018 ◽  
Vol 935 ◽  
pp. 79-83
Author(s):  
A.N. Volotskoy ◽  
Yuriy V. Yurkin ◽  
V.V. Avdonin

This research is devoted to the actual problem of the development of damping polymer materials which are effective in a wide range of temperatures and having satisfactory strength characteristics. There are many works devoted to the study of dynamic mechanical properties of filled composites, but most do not take into account the influence of plasticizer on the strength properties of the polymer, as they change its characteristics for the worse. In this respect, the study and comparison of the mechanical properties of the polymer base with the introduction of different types and concentrations of plasticizers is an urgent task. According to the received regularities it was possible to define the type, concentration and boundaries of the polarity of the plasticizer, which reduces the strength characteristics of ethylene-vinyl acetate to a lesser degree.


Author(s):  
A. V. Revutsky ◽  
V. Yu. Syrnev ◽  
V. Yu. Lopatin ◽  
O. V. Semilutskaya ◽  
T. A. Segeda

The paper presents the results of studying the effect of the state of grain boundaries (formed in the consolidation of beryllium powders by vacuum hot pressing on the strength properties of sintered beryllium. Scanning electron microscopy and X-ray spectral microanalysis were used to study the dependences of the morphology, elemental composition and structure of a dispersion hardening phase - beryllium oxide – on the content of low-melting impurities at the grain boundaries of sintered beryllium. A new hypothesis is proposed to explain the difference in the morphology and structure of reinforcing particles based on the transition features of amorphous beryllium oxide to a crystalline state (devitrification) at the grain boundaries of metallic beryllium. It is theoretically substantiated and experimentally confirmed that the devitrification mechanism can be homogeneous or heterogeneous depending on the content and ratio of silicon and aluminum impurities. This difference leads to the formation of either finely dispersed high-strength reinforcing particles of beryllium oxide or large, lower-strength oxide clusters. Changes in the morphology and structure of reinforcing oxide particles at the metallic beryllium grain boundaries, in its turn, influence the dynamics of beryllium microstructure grain growth during vacuum hot forming and, ultimately, the effect of dispersed grain-boundary hardening of sintered n beryllium. The paper provides the statistically processed results of testing the mechanical properties of industrial hot-pressed blanks produced of less than 56 μm powders to determine the effect of various factors (the content of impurities, their ratio and particle size of the initial powders) on the strength properties of hot-pressed beryllium. The adequacy of the obtained regularities was evaluated using the approximation confidence coefficients and confirmed the conclusions made in the theoretical and experimental analysis of the research problem. The statistical studies substantiated a comprehensive quality indicator of initial powders in order to predict the strength properties of hot-pressed beryllium. The results obtained substantiate new possibilities for controlling the mechanical properties of sintered beryllium for various purposes.


MRS Bulletin ◽  
1986 ◽  
Vol 11 (5) ◽  
pp. 15-21 ◽  
Author(s):  
W. C. Oliver

A mechanical properties microprobe is an exciting concept. A system with the ability to evaluate the mechanical response of a sample with submicron spacial resolution would have an extremely wide range of applications. Recent developments in hardware and understanding have placed this goal within our grasp.In 1971, J.J.Gilman wrote the following in his article, “Hardness—A Strength Microprobe”:“Hardness measurements are at once among the most maligned and the most magnificent of physical measurements. Maligned because they are often misinterpreted by the uninitiated, and magnificent because they are so efficient in generating information for the skilled practitioner. They can quickly yield quantitative information about the elastic, anelastic, plastic, viscous, and fracture properties of a great variety of both isotropic and anisotropic solids. The tools that are used are simple and the sample sizes that are needed are typically small, sometimes submicroscopic. This makes it unnecessary to have large specimens in order to measure strength properties and makes it possible to measure the properties of various microscopic particles within the matrix phase of a polyphase metal, mineral, or ceramic material. This is why hardness may be considered to be a strength microprobe.”These statements are worth repeating for two reasons. First, they point out the largely untapped potential for microin-dentation tests to improve our understanding of the mechanical properties of materials. Second, it is the first mention of hardness tests in the context of a strength microprobe. In this article the more general term of microindentation tests will be used, since hardness is only one of many properties that can be measured with such tests. In addition, the term mechanical properties microprobe (MPM) will be used rather than strength microprobe-again, to note the wide variety of properties that can be measured.


2013 ◽  
Vol 58 (1) ◽  
pp. 25-30 ◽  
Author(s):  
G. Golanski ◽  
J. Słania

The paper presents a research on the influence of multistage heat treatment with the assumed parameters of temperature and time on the microstructure and mechanical properties of high-chromium martensitic GX12CrMoVNbN9-1 (GP91) cast steel. In the as-cast state GP91 cast steel was characterized by a microstructure of lath martensite with numerous precipitations of carbides of the M23C6, M3C and NbC type, with its properties higher than the required minimum. Hardening of the examined cast steel contributes to obtaining a microstructure of partly auto-tempered martensite of very high strength properties and impact strength KV on the level of 9-15 J. Quenching and tempering with subsequent stress relief annealing of GP91 cast steel contributed to obtaining the microstructure of high-tempered lath martensite with numerous precipitations of the M23C6 and MX type of diverse size. The microstructure of GP91 cast steel received after heat treatment was characterized by strength properties (yield strength, tensile strength) higher than the required minimum and a very high impact energy KV. It has been proved that GP91 cast steel subject to heat treatment No. 2 as a result of two-time heating above the Ac3 temperature is characterized by the highest impact energy.


2019 ◽  
Vol 51 (3) ◽  
pp. 243-256 ◽  
Author(s):  
Nicole Yildirim ◽  
Frank Kern

Zirconia toughened alumina (ZTA) ceramics are used in a broad range of mechanical engineering and biomedical applications due to their excellent mechanical and tribological properties. In this study it was tried how the change in stabilizer composition and sintering conditions can be exploited to selectively modify the mechanical properties and low temperature degradation resistance of ZTA materials with a typical biomedical grade composition. It was found that the materials react very sensitively to such changes. Fully dense materials combining favorable mechanical properties such as high strength > 800 MPa, fracture toughness > 5.5 MPa?m and LTD resistance can only be produced in a narrow stabilizer concentration range between 1.1-1.2 %. Beyond this range materials are either insufficiently stabilized which results in poor strength and high tendency to LTD, or over stabilized and no longer susceptible to stress induced phase transformation and therefore too brittle. Changes in reinforcement mechanisms can be attributed to changes in microstructure and phase composition caused by variation of stabilizer content and sintering conditions.


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