Mineral filler effect on the mechanics and flame retardancy of polycarbonate composites: talc and kaolin

e-Polymers ◽  
2016 ◽  
Vol 16 (5) ◽  
pp. 379-386 ◽  
Author(s):  
Keon-Soo Jang
Keyword(s):  
Mechanical Properties ◽  
Flame Retardancy ◽  
Hybrid Composites ◽  
Tensile Modulus ◽  
Melt Flow Index ◽  
Flow Index ◽  
Filler Concentration ◽  
Polymer Hybrid ◽  
Structural Impacts ◽  
Mineral Fillers

AbstractMineral fillers (MFs) have been widely employed for polymer hybrid composites to enhance mechanical properties for the past few decades. In this study, we explored structural impacts of kaolin and talc on the mechanical, heat-resistant, rheological and flame retardant (FR) properties of the polycarbonate (PC) composites. The incorporation of these fillers into the polymer matrix enhanced mechanical properties like flexural and tensile modulus while elongation at break, impact strength and melt flow index (MFI) were reduced as a function of filler concentration. The heat deflection temperature (HDT) was slightly increased with increasing talc content. Infiltration of even 5 phr fillers dramatically enhanced the flame retardancy. Talc showed somewhat higher mechanics and FR characteristic, compared to kaolin. These PC/filler hybrid composites with enhanced mechanics and flame retardancy would be useful for a specific application by tailoring their ratios.

Comparison of Melt Flow and Mechanical Properties of Rice Husk and Kenaf Hybrid Composites

2013 ◽  
Vol 701 ◽  
pp. 42-46 ◽  
Author(s):  
Abd Aziz Noor Zuhaira ◽  
Rahmah Mohamed
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Impact Strength ◽  
Rice Husk ◽  
Hybrid Composites ◽  
Natural Fibers ◽  
Melt Flow Index ◽  
Silica Content ◽  
Flow Index ◽  
Melt Flow

This research is to identify the difference in melt flow and mechanical properties in hybrid composites between kenaf and rice husk that each of the filler was compounded with composite material of calcium carbonate (CaCO3) and high density polyethylene (HDPE) in different loading amount. Different filler loading up to 30 parts of kenaf fibers and rice husk particulate were mixed with the fixed 30% amount of CaCO3. Compounded hybrid composite were prepared and tested for melt flow index, tensile and impact strength. Addition of both fillers had decreased melt flow index (MFI). MFI of rice husk/CaCO3 was higher than kenaf/CaCO3 in HDPE composites. Tensile strength, elongation at break and impact properties of both hybrid composites had decreased with increasing filler content. Tensile strength of kenaf/CaCO3 was higher than rice husk/CaCO3 due to intrinsic fiber structure of kenaf which has some reinforcing effect compared to rice husk. While, impact strength of rice husk/CaCO3 was improved with addition of filler but drastically decrease as the rice husk content were increased up to 30% due to high silica content in rice husk. The Youngs Modulus was increased with addition of natural fibers in CaCO3/HDPE composite.

Evaluation of polypropylene hybrid composites containing glass fiber and basalt powder

2018 ◽  
Vol 38 (3) ◽  
pp. 281-289 ◽  
Author(s):  
Mateusz Barczewski ◽  
Danuta Matykiewicz ◽  
Olga Mysiukiewicz ◽  
Paweł Maciejewski
Keyword(s):  
Mechanical Properties ◽  
Glass Fiber ◽  
Hybrid Composites ◽  
Melt Flow Index ◽  
Thermoplastic Composite ◽  
Flow Index ◽  
Mechanical And Thermal Properties ◽  
Index Test ◽  
Wide Range ◽  
Inorganic Fillers

AbstractPolypropylene composites filled with inorganic fillers are widely used due to their good mechanical and thermal properties. The modification efficiency of filler incorporated into thermoplastic polymer strongly depends on its shape and dimension. Therefore, the development of novel hybrid composites modified with particle and fibrous shaped fillers expands the range of thermoplastic composite applications. This work investigates the influence of glass fiber and basalt powder and their shape on the mechanical properties of polypropylene-based composites. Mechanical properties of hybrid composites were evaluated using static tensile test, impact resistance, and hardness measurements. The thermomechanical stability of the materials was evaluated via dynamic mechanical thermal analysis. Results indicated that the incorporation of inorganic fillers significantly improved the composite sample stiffness at a wide range of temperatures. The research was complemented with structure investigations realized using scanning electron microscopy. Moreover, the incorporation of basalt powder, which is well known for its low friction coefficient, improved the processing properties, as proven by the melt flow index test.

Effects of Calcium Carbonate on Melt Flow and Mechanical Properties of Rice Husk/HDPE and Kenaf/HDPE Hybrid Composites

2013 ◽  
Vol 795 ◽  
pp. 286-289 ◽  
Author(s):  
Abd Aziz Noor Zuhaira ◽  
Mohamed Rahmah
Keyword(s):  
Mechanical Properties ◽  
Calcium Carbonate ◽  
Impact Strength ◽  
Rice Husk ◽  
Hybrid Composite ◽  
Hybrid Composites ◽  
Melt Flow Index ◽  
Flow Index ◽  
Test Results ◽  
Melt Flow

In this research, calcium carbonate (CaCO3) was compounded with rice husk/high density polyethylene (HDPE) and kenaf/HDPE composite at different filler loadings to produce hybrid composites. Melt flow index (MFI) and mechanical properties of hybrid composite was investigated. From the test results, the addition of CaCO3 filler had decreased melt flow index (MFI) on both composites. In terms of mechanical properties, tensile strength, elongation at break and impact strength decreased, whereas Youngs Modulus increased with the increase of CaCO3 in both kenaf/HDPE and rice husk/HDPE composites. Impact strength of unfilled rice husk/HDPE composite was lower than unfilled kenaf/HDPE composite, however impact strength of CaCO3/rice husk/HDPE hybrid composite were found to have slightly higher than CaCO3/kenaf/HDPE hybrid composite with addition of 10% and 20% of CaCO3.

scholarly journals Halloysite Nanotubes and Silane-Treated Alumina Trihydrate Hybrid Flame Retardant System for High-Performance Cable Insulation

Polymers ◽  
2021 ◽  
Vol 13 (13) ◽  
pp. 2134
Author(s):  
Sandra Paszkiewicz ◽  
Izabela Irska ◽  
Iman Taraghi ◽  
Elżbieta Piesowicz ◽  
Jakub Sieminski ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Polymer Blend ◽  
Hybrid System ◽  
Reference Sample ◽  
Melt Flow Index ◽  
Halloysite Nanotubes ◽  
Flow Index ◽  
Scanning Calorimetry ◽  
Limiting Oxygen Index ◽  
Alumina Trihydrate

The effect of the presence of halloysite nanotubes (HNTs) and silane-treated alumina trihydrate (ATH-sil) nanofillers on the mechanical, thermal, and flame retardancy properties of ethylene-vinyl acetate (EVA) copolymer/low-density polyethylene (LDPE) blends was investigated. Different weight percentages of HNT and ATH-sil nanoparticles, as well as the hybrid system of those nanofillers, were melt mixed with the polymer blend (reference sample) using a twin-screw extruder. The morphology of the nanoparticles and polymer compositions was studied using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The mechanical properties, hardness, water absorption, and melt flow index (MFI) of the compositions were assessed. The tensile strength increases as a function of the amount of HNT nanofiller; however, the elongation at break decreases. In the case of the hybrid system of nanofillers, the compositions showed superior mechanical properties. The thermal properties of the reference sample and those of the corresponding sample with nanofiller blends were studied using differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Two peaks were observed in the melting and crystallization temperatures. This shows that the EVA/LDPE is an immiscible polymer blend. The thermal stability of the blends was improved by the presence of HNTs and ATH-sil nanoparticles. Thermal degradation temperatures were shifted to higher values by the presence of hybrid nanofillers. Finally, the flammability of the compositions was assessed. Flammability as reflected by the limiting oxygen index (OI) was increased by the presence of HNT and ATH-sil nanofiller and a hybrid system of the nanoparticles.

Expanded vermiculite-filled flexible polymer composites

2021 ◽  
pp. 009524432110290
Author(s):  
Mukaddes Sevval Cetin ◽  
Ozan Toprakci ◽  
Omer Suat Taskin ◽  
Abdullah Aksu ◽  
Hatice Aylin Karahan Toprakci
Keyword(s):  
Mechanical Properties ◽  
Thermal Stability ◽  
Contact Angle ◽  
Polymer Composites ◽  
Flame Retardancy ◽  
Composite Films ◽  
Filler Concentration ◽  
High Shear ◽  
Flexible Polymer ◽  
Shear Mixing

This study focuses on the fabrication and characterization of vermiculite-filled flexible polymer composites. Exfoliated vermiculite was incorporated into triblock thermoplastic elastomer copolymer, styrene- b-(ethylene- co-butylene)- b-styrene (SEBS), at various levels from 1 to 15 wt% by a high shear mixer. The composite films were obtained by the combination of solvent casting and compression molding. The morphological, structural, thermal, and mechanical properties and contact angle of the composites were determined. Some micro-morphological differences were observed between the samples and the difference was assumed to be caused by high shear mixing and filler concentration. High shear mixing was found effective in terms of the detachment of vermiculite layers at all concentrations. However, at low filler loading, that behavior was more obvious. At 1 wt% filler concentration, mechanical properties increased that was probably caused by good filler-matrix interaction stemmed from smaller particle size. At higher vermiculite concentrations, fillers found to show agglomerations that led to a decrease in mechanical strength and strain at break. Elastic and secant modulus showed an increasing trend. Contact angle measurements were carried out to determine the oleophilic character of the samples. An increase in the vermiculite content resulted in higher oleophilic character and the lowest contact angle was obtained at 15 wt% VMT loading. In addition to these, thermal stability, thermal dimensional stability and flame retardancy were improved by the incorporation of VMT. 15 wt% vermiculite-filled sample showed the best performance in terms of thermal stability and flame retardancy.

scholarly journals Mechanical, Thermal and Rheological Properties of Polyethylene-Based Composites Filled with Micrometric Aluminum Powder

Materials ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1242
Author(s):  
Olga Mysiukiewicz ◽  
Paulina Kosmela ◽  
Mateusz Barczewski ◽  
Aleksander Hejna
Keyword(s):  
Mechanical Properties ◽  
Melt Flow Index ◽  
Tensile Tests ◽  
Mechanical Analysis ◽  
Flow Index ◽  
Scanning Calorimetry ◽  
Metal Composites ◽  
Pre Treatment ◽  
The Impact ◽  
Properties Of Composites

Investigations related to polymer/metal composites are often limited to the analysis of the electrical and thermal conductivity of the materials. The presented study aims to analyze the impact of aluminum (Al) filler content (from 1 to 20 wt%) on the rarely investigated properties of composites based on the high-density polyethylene (HDPE) matrix. The crystalline structure, rheological (melt flow index and oscillatory rheometry), thermal (differential scanning calorimetry), as well as static (tensile tests, hardness, rebound resilience) and dynamic (dynamical mechanical analysis) mechanical properties of composites were investigated. The incorporation of 1 and 2 wt% of aluminum filler resulted in small enhancements of mechanical properties, while loadings of 5 and 10 wt% provided materials with a similar performance to neat HDPE. Such results were supported by the lack of disturbances in the rheological behavior of composites. The presented results indicate that a significant content of aluminum filler may be introduced into the HDPE matrix without additional pre-treatment and does not cause the deterioration of composites’ performance, which should be considered beneficial when engineering PE/metal composites.

Cable and Wire Application: Adoption of Nanomagnesium Hydroxide Blended with LDPE/EVA for Mechanical and Physical Properties

2013 ◽  
Vol 701 ◽  
pp. 202-206
Author(s):  
Ahmad Aroziki Abdul Aziz ◽  
Sakinah Mohd Alauddin ◽  
Ruzitah Mohd Salleh ◽  
Mohammed Iqbal Shueb
Keyword(s):  
Mechanical Properties ◽  
Physical Properties ◽  
Melt Flow Index ◽  
Low Density Polyethylene ◽  
Flow Index ◽  
Low Density ◽  
Elongation At Break ◽  
Mechanical And Physical Properties ◽  
Poly Ethylene ◽  
Loading Amount

Effect of nanoMagnesium Hydroxide (MH) nloading amount to the mechanical and physical properties of Low Density Polyethylene (LDPE)/ Poly (ethylene-co vinyl acetate)(EVA) nanocomposite has been described and investigated in this paper. The tensile strength results show that increased amount of nanofiller will decrease and deteriorate the mechanical properties. The elongation at break decreased continuously with increasing loading of nanofiller. Generally, mechanical properties become poorer as loading amount increase. Melt Flow Index values for physical properties also provide same trend as mechanical properties results. Increase filler amount reduced MFI values whereby increased resistance to the flow.

scholarly journals Effect of Hard Plastic Waste on the Quality of Recycled Polypropylene Blends

Recycling ◽  
2021 ◽  
Vol 6 (3) ◽  
pp. 58
Author(s):  
Patrizio Tratzi ◽  
Chiara Giuliani ◽  
Marco Torre ◽  
Laura Tomassetti ◽  
Roberto Petrucci ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Polymeric Materials ◽  
Melt Flow Index ◽  
Plastic Waste ◽  
Flow Index ◽  
Yield Strain ◽  
Melt Index ◽  
Polypropylene Blends ◽  
Post Industrial ◽  
Plastic Containers

The recycling of plastic waste is undergoing fast growth due to environmental, health and economic issues, and several blends of post-consumer and post-industrial polymeric materials have been characterized in recent years. However, most of these researches have focused on plastic containers and packaging, neglecting hard plastic waste. This study provides the first experimental characterization of different blends of hard plastic waste and virgin polypropylene in terms of melt index, differential scan calorimetry (DSC), thermogravimetric analysis (TGA), mechanical properties (tensile, impact and Shore hardness) and Vicat softening test. Compared to blends based on packaging plastic waste, significant differences were observed in terms of melt flow index (about 10 points higher for hard plastic waste). Mechanical properties, in particular yield strain, were instead quite similar (between 5 and 9%), despite a higher standard deviation being observed, up to 10%, probably due to incomplete homogenization. Results demonstrate that these worse performances could be mainly attributed to the presence of different additives, as well as to the presence of impurities or traces of other polymers, other than incomplete homogenization. On the other hand, acceptable results were obtained for selected blends; the optimal blending ratio was identified as 78% post-consumer waste and 22% post-industrial waste, meeting the requirement for injection molding and thermoforming.

Renewable resources-based PTT [poly(trimethylene terephthalate)]/switchgrass fiber composites: The effect of compatibilization

2012 ◽  
Vol 85 (3) ◽  
pp. 521-532 ◽  
Author(s):  
Jeevan Prasad Reddy ◽  
Manjusri Misra ◽  
Amar Mohanty
Keyword(s):  
Mechanical Properties ◽  
Impact Strength ◽  
Renewable Resources ◽  
Melt Flow Index ◽  
Mechanical Analysis ◽  
Thermomechanical Properties ◽  
Flow Index ◽  
Methylene Diphenyl Diisocyanate ◽  
Trimethylene Terephthalate ◽  
The Impact

In this research, switchgrass (SG) fiber-reinforced poly(trimethylene terephthalate) (PTT) biocomposites were prepared by extrusion followed by injection molding machine. The methylene-diphenyl-diisocyanate-polybutadiene (MDIPB) prepolymer was used to enhance the impact strength of the biocomposites. In addition, the polymeric methylene-diphenyl-diisocyanate (PMDI) compatibilizer was used to enhance the mechanical properties of the composites. The effect of compatibilizer on mechanical, crystallization melting, thermomechanical, melt flow index (MFI), morphological, and thermal stability properties of the composites was studied. Thermomechanical properties of the biocomposites were studied by dynamic mechanical analysis (DMA). Scanning electron microscopy (SEM) was used to observe the interfacial adhesion between the fiber and matrix. The results showed that MDIPB and PMDI have a significant effect on the mechanical properties of the composites. The impact strength of MDIPB- and PMDI-compatibilized composites was increased by 87 % when compared to the uncompatibilized composite.

scholarly journals Hybrid Composites Based on Polypropylene with Basalt/Hazelnut Shell Fillers: The Influence of Temperature, Thermal Aging, and Water Absorption on Mechanical Properties

Polymers ◽  
2019 ◽  
Vol 12 (1) ◽  
pp. 18 ◽  
Author(s):  
Anna Kufel ◽  
Stanisław Kuciel
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Water Absorption ◽  
Thermal Aging ◽  
Hybrid Composites ◽  
Coefficient Of Thermal Expansion ◽  
Tensile Modulus ◽  
Charpy Impact ◽  
Creep Tests ◽  
Influence Of Temperature

The aim of the research was to study the effects of adding natural fillers to a polypropylene (PP) matrix on mechanical and physical properties of hybrid composites. The 10%, 15%, and 20% by weight basalt fibers (BF) and ground hazelnut shells (HS) were added to the PP matrix. Composites were produced by making use of an injection molding method. Tensile strength, tensile modulus, strain at break, Charpy impact strength, and the coefficient of thermal expansion were determined. The influence of temperature, thermal aging, and water absorption on mechanical properties was also investigated. In addition, short-time creep tests were carried out. To characterize the morphology and the filler distribution within the matrix, a scanning electron microscope (SEM) was used. The results showed that the addition of the two types of filler enhanced mechanical properties. Furthermore, improvements in thermal stability were monitored. After water absorption, the changes in the tensile properties of the tested composites were moderate. However, thermal aging caused a decrease in tensile strength and tensile modulus.

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