Fabrication and mechanical properties of Al/Al2O3 composite bodies by reactive infiltration of molten Al into SiO2 preform

2000 ◽  
Vol 15 (11) ◽  
pp. 2314-2321 ◽  
Author(s):  
Noboru Yoshikawa ◽  
Singo Funahashi ◽  
Shoji Taniguchi ◽  
Atsushi Kikuchi
Keyword(s):  
Mechanical Properties ◽  
Volume Fraction ◽  
Sintering Temperature ◽  
Pore Space ◽  
Pressure Infiltration ◽  
X Ray ◽  
Reactive Infiltration ◽  
Pore Size Distributions ◽  
Different Temperatures ◽  
Si Content

Al/Al2O3 composites were fabricated by a displacement reaction between SiO2 and molten Al. In this study, fabrication of Al/Al2O3 composites was attempted by means of reactive infiltration to provide variation of their mechanical properties. SiO2 preforms having various porosities and pore size distributions were prepared by sintering the powder at different temperatures between 1273 and 1723 K. Molten Al was infiltrated at 1373 K without application of pressure. Infiltration kinetics were studied and the microstructures of the composite bodies were observed by means of scanning electron microscopy (with energy dispersive x-ray microanalysis), wave dispersive x-ray microanalysis, and x-ray diffractions. The infiltrated specimens were mainly composed of Al and α–Al2O3 phases, and the Si content was less than 5 at.%. Volume fraction of Al phase in the composite bodies was not altered very much with the porosities of the SiO2 preforms because of the difficulty in filling out the entire pore space. Properties and microstructures of Al/Al2O3 composites, however, were dependent on the sintering temperature of the SiO2 preforms. In the case of low sintering temperature, a thick Al channel existed, which deformed upon compression. In the case of high sintering temperature, the microstructure became homogeneous and had thinner Al channels. The composite bodies became brittle. The deformation behavior was shown to be changed from ductile to brittle as an increase of the sintering temperature of the preforms.

Effect of Si Content on Microstructure and Properties of 60Si2CrVA Spring Steel

2014 ◽  
Vol 968 ◽  
pp. 63-66 ◽  
Author(s):  
Fei Zhao ◽  
Zhan Ling Zhang ◽  
Jun Shuai Li ◽  
Cui Ye ◽  
Ni Li
Keyword(s):  
Mechanical Properties ◽  
Retained Austenite ◽  
Volume Fraction ◽  
Testing Machine ◽  
Spring Steel ◽  
Impact Testing ◽  
X Ray ◽  
Comprehensive Properties ◽  
Spring Steels ◽  
Si Content

The microstructure and mechanical properties of the four spring steels with different Si content treated by Q-I-Q-T process were studied by metallographic microscope, MTS, impact testing machine and X-ray stress analyzer. The results show that the tensile strength and yield strength is first increased and then decreased with the increase of Si content, the volume fraction of retained austenite and elongation are fist decreased and then increased when the Si content is less than 2.1%, and the microstructure become finer and homogeneous. When Si content reaches 2.1%, the comprehensive properties of 60Si2CrVA spring steel is the best.

scholarly journals DENSIFICATION AND MECHANICAL PROPERTIES OF FeMn13-TiC COMPOSITE FABRICATED BY PULSED ELECTRIC CURRENT SINTERING PROCESS

2018 ◽  
Vol 24 (4) ◽  
pp. 273 ◽  
Author(s):  
Khanh Quoc Dang ◽  
Quang Anh Hoang ◽  
Hiep Van Tran ◽  
Minh Cong Nguyen ◽  
Hao Van Pham ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Relative Density ◽  
Electric Current ◽  
Sintering Temperature ◽  
Applied Pressure ◽  
Sintering Process ◽  
X Ray Diffraction ◽  
X Ray ◽  
Pulsed Electric Current ◽  
Different Temperatures

In the present work, FeMn13-40 wt.% TiC composite was fabricated by Pulsed Electric Current Sintering (PECS) process at different temperatures between 990 and 1020<sup>o</sup>C under a pressure of 60 MPa with a holding time of 5 min in the vacuum. Phases identification was done using the X-ray diffraction. The relative density, microstructure and hardness of the samples were characterized. The results showed that the relative density of FeMn13-TiC composite increased with the increase of sintering temperature. The highest relative density (96.19%) and the hardness (70.54 HRC) of the sample were achieved by PECS process, namely sintering at the temperature of 1020<sup>o</sup>C under the applied pressure of 60 MPa for 5 min.

Macroprobe Mode for the Study of Segregation in Steels

1990 ◽  
Vol 48 (2) ◽  
pp. 260-261
Author(s):  
Auclair Gilles ◽  
Benoit Danièle
Keyword(s):  
Mechanical Properties ◽  
Spatial Distribution ◽  
High Performance ◽  
Volume Fraction ◽  
Sheet Steel ◽  
Acquisition Time ◽  
Chemical Information ◽  
X Ray ◽  
Accurate Quantitative Analysis ◽  
Optical Micrographs

During these last 10 years, high performance correction procedures have been developed for classical EPMA, and it is nowadays possible to obtain accurate quantitative analysis even for soft X-ray radiations. It is also possible to perform EPMA by adapting this accurate quantitative procedures to unusual applications such as the measurement of the segregation on wide areas in as-cast and sheet steel products.The main objection for analysis of segregation in steel by means of a line-scan mode is that it requires a very heavy sampling plan to make sure that the most significant points are analyzed. Moreover only local chemical information is obtained whereas mechanical properties are also dependant on the volume fraction and the spatial distribution of highly segregated zones. For these reasons we have chosen to systematically acquire X-ray calibrated mappings which give pictures similar to optical micrographs. Although mapping requires lengthy acquisition time there is a corresponding increase in the information given by image anlysis.

scholarly journals Effects of Sintering Temperature on Densification, Microstructure and Mechanical Properties of Al-Based Alloy by High-Velocity Compaction

Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 218
Author(s):  
Xianjie Yuan ◽  
Xuanhui Qu ◽  
Haiqing Yin ◽  
Zaiqiang Feng ◽  
Mingqi Tang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
High Velocity ◽  
Sintered Density ◽  
Sintering Temperature ◽  
X Ray Diffraction ◽  
Scanning Calorimetry ◽  
X Ray ◽  
Transmission Electron ◽  
High Velocity Compaction ◽  
Sintered Temperature

This present work investigates the effects of sintering temperature on densification, mechanical properties and microstructure of Al-based alloy pressed by high-velocity compaction. The green samples were heated under the flow of high pure (99.99 wt%) N2. The heating rate was 4 °C/min before 315 °C. For reducing the residual stress, the samples were isothermally held for one h. Then, the specimens were respectively heated at the rate of 10 °C/min to the temperature between 540 °C and 700 °C, held for one h, and then furnace-cooled to the room temperature. Results indicate that when the sintered temperature was 640 °C, both the sintered density and mechanical properties was optimum. Differential Scanning Calorimetry, X-ray diffraction of sintered samples, Scanning Electron Microscopy, Energy Dispersive Spectroscopy, and Transmission Electron Microscope were used to analyse the microstructure and phases.

Effect of Sintering Temperature on Microstructure and Mechanical Properties of Al2O3-TiC-ZrO2 Ceramic Composites

2012 ◽  
Vol 476-478 ◽  
pp. 1031-1035
Author(s):  
Wei Min Liu ◽  
Xing Ai ◽  
Jun Zhao ◽  
Yong Hui Zhou
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Fracture Toughness ◽  
Flexural Strength ◽  
Relative Density ◽  
Sintering Temperature ◽  
Ceramic Composites ◽  
X Ray Diffraction ◽  
X Ray ◽  
Scanning Electron

Al2O3-TiC-ZrO2ceramic composites (ATZ) were fabricated by hot-pressed sintering. The phases and microstructure of the composites were studied by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The relative density and mechanical properties (flexural strength, fracture toughness and Vicker’s hardness) of the composites were tested. The results show that the microstructure of the composites was the gray core-white rim. With the increase of sintering temperature, the relative density and mechanical properties of the composites increased first and then decreased. The composite sintered at 1705°C has the highest synthetical properties, and its relative density, flexural strength, fracture toughness and Vickers hardness are 98.3%,970MPa,6.0 MPa•m1/2and 20.5GPa, respectively.

Microstructure and Properties of Composites Prepared by Reactive Pressure Infiltration of Aluminium into Metal and Ceramic Powder Preforms

2014 ◽  
Vol 782 ◽  
pp. 523-526
Author(s):  
Andrej Opálek ◽  
Karol Iždinský ◽  
Štefan Nagy ◽  
František Simančík ◽  
Pavol Štefánik ◽  
...  
Keyword(s):  
Ceramic Powder ◽  
Nickel Aluminides ◽  
Gas Pressure ◽  
Alumina Powder ◽  
Pressure Infiltration ◽  
X Ray ◽  
Reactive Infiltration ◽  
Melting Temperatures ◽  
Ni Powder ◽  
Properties Of Composites

Nickel aluminides exhibit very attractive high temperature properties. However, due to high melting temperatures they are difficult to prepare. Gas pressure reactive infiltration is a relatively cheap technology that provides composites where nickel aluminides are formed due to mutual reaction between Ni powder and molten aluminium forced to penetrate into powder preform. The feasibility of this concept is demonstrated in this work. Ni powder and/or Ni+25 vol. % Al2O3 powder mixture, respectively, were mechanically pressed and then infiltrated with aluminium using 5 MPa argon gas pressure at the temperature of 750 °C for 120 s. Al/Al2O3 composite using loose alumina powder was prepared in similar manner for comparison. The microstructure of composites was observed by scanning electron microscopy and newly formed intermetallic phases were analysed by energy-dispersive X-ray spectroscopy. Relative elongations during additional thermal cycling up to 800 °C had been recorded. Composites were additionally characterized by hardness measurements.

CHARACTERIZATION OF HYDROXYAPATITE/TI6AL4V COMPOSITE POWDER UNDER VARIOUS SINTERING TEMPERATURE

2015 ◽  
Vol 75 (7) ◽  
Author(s):  
Amir Arifin ◽  
Abu Bakar Sulong ◽  
Norhamidi Muhamad ◽  
Junaidi Syarif
Keyword(s):  
Mechanical Properties ◽  
Composite Powder ◽  
Sintering Temperature ◽  
Physical And Mechanical Properties ◽  
Xrd Analysis ◽  
X Ray Diffraction ◽  
Different Temperatures ◽  
Two Phases ◽  
Work Interaction

Hydroxyapatite (HA) has been widely used in biomedical applications due to its excellent biocompatibility. However, Hydroxyapatite possesses poor mechanical properties and only tolerate limited loads for implants. Titanium is well-known materials applied in implant that has advantage in mechanical properties but poor in biocompatibility. The combination of the Titanium alloy and HA is expected to produce bio-implants with good in term of mechanical properties and biocompatabilty. In this work, interaction and mechanical properties of HA/Ti6Al4V was analyzed. The physical and mechanical properties of HA/Ti6Al4V composite powder obtained from compaction (powder metallurgy) of 60 wt.% Ti6Al4V and 40 wt.% HA and sintering at different temperatures in air were investigated in this study. Interactions of the mixed powders were investigated using X-ray diffraction. The hardness and density of the HA/Ti6Al4V composites were also measured. Based on the results of XRD analysis, the oxidation of Ti began at 700 °C. At 1000 °C, two phases were formed (i.e., TiO2 and CaTiO3). The results showed that the hardness HA/Ti6Al4V composites increased by 221.6% with increasing sintering temperature from 700oC to 1000oC. In contrast, the density of the composites decreased by 1.9% with increasing sintering temperature. 

Stress in Hydrogenated Microcrystalline Silicon Thin Films

1999 ◽  
Vol 557 ◽  
Author(s):  
D. Peiró ◽  
C. Voz ◽  
J. Bertomeu ◽  
J. Andreu ◽  
E. Martínez ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Vapor Deposition ◽  
Volume Fraction ◽  
Chemical Vapor ◽  
Hot Wire ◽  
X Ray Diffraction ◽  
Microcrystalline Silicon ◽  
X Ray ◽  
Silicon Thin Films ◽  
Abrupt Changes

AbstractHydrogenated microcrystalline silicon films have been obtained by hot-wire chemical vapor deposition (HWCVD) in a silane and hydrogen mixture at low pressure (<5 × 10-2 mbar). The structure of the samples and the residual stress were characterised by X- ray diffraction (XRD). Raman spectroscopy was used to estimate the volume fraction of the crystalline phase, which is in the range of 86 % to 98%. The stress values range between 150 and -140 MPa. The mechanical properties were studied by nanoindentation. Unlike monocrystalline wafers, there is no evidence of abrupt changes in the force-penetration plot, which have been attributed to a pressure-induced phase transition. The hardness was 12.5 GPa for the best samples, which is close to that obtained for silicon wafers.

Preparation and Property of Al87Ce3Ni8.5Mn1.5 Nanophase Amorphous Composites

2011 ◽  
Vol 412 ◽  
pp. 263-266
Author(s):  
Hong Wei Zhang ◽  
Li Li Zhang ◽  
Feng Rui Zhai ◽  
Jia Jin Tian ◽  
Can Bang Zhang
Keyword(s):  
Electron Microscopy ◽  
Transmission Electron Microscopy ◽  
Single Phase ◽  
Volume Fraction ◽  
Material Structure ◽  
X Ray Diffraction ◽  
Scanning Calorimetry ◽  
X Ray ◽  
Transmission Electron ◽  
Different Temperatures

The higher mechanical strength of Al87Ce3Ni8.5Mn1.5 nanophase amorphous composites has been obtained with two methods. The first nanophase amorphous composites are directly produced by the single roller spin quenching technology. The method taken for the second nanophase amorphous composites is at first to obtain amorphous single-phase alloy, followed by annealed at different temperatures .The formative condition, the microstructure, the particle size, the volume fraction of α-Al phase and microhardness of nanophase amorphous composites etc have been investigated and compared by X-ray diffraction (XRD) and transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). The microstructure of composites produced by the second method is higher than the former, the fabricated material structure of the system is more uniform and the process is easier to control.

COMPRESSIVE MECHANICAL PROPERTIES OF POROUS TI-6AL-4V WITH PALM STEARIN BINDER SYSTEM

2015 ◽  
Vol 76 (6) ◽  
Author(s):  
N. H. Mohamad Nor ◽  
J.B Saedon ◽  
N. A. A. Kasim ◽  
M. H. Ismail ◽  
Hazran Husain
Keyword(s):  
Mechanical Properties ◽  
Sodium Chloride ◽  
Volume Fraction ◽  
Young Modulus ◽  
Palm Stearin ◽  
Binder System ◽  
Water Leaching ◽  
Space Holder ◽  
Porous Ti ◽  
Different Temperatures

Most Ti-6Al-4V implant used today are often much stiffer than human bone. However, the young modulus of those Ti-6Al-4V implants can be reduced through the formation of porous structure. Palm stearin binder system with an addition of sodium chloride as space holder has been established in the fabrication of porous Ti-6Al-4V. Thus, this paper focuses on the compressive mechanical properties of porous Ti-6Al-4V with utilization of palm stearin binder system along with sodium chloride (NaCl) as the space holder. The evaluated compositions consist of the powder volume fraction of 63vol% and 65vol%. The samples were compacted by thermal compacting machine at temperature of 160oC. Two different debinding processes involved, which are heptane solvent and water leaching. Then the samples were sintered up to three different temperatures, which are 1200oC, 1250oC and 1300oC. Mechanical properties of the porous Ti-6Al-4V were characterized by axial compression testing. The maximum compressive stress and Young’s modulus of the samples were determined to be 403.87MPa and 9.92GPa.

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