Production and characterization of Al 2024 matrix composites reinforced with β-Al3Mg2 complex metallic alloy particles

2013 ◽  
Vol 1517 ◽  
Author(s):  
Xiaorui Wang ◽  
Sergio Scudino ◽  
Jürgen Eckert
Keyword(s):  
Plastic Deformation ◽  
High Temperature Strength ◽  
Low Density ◽  
Matrix Composites ◽  
Specific Strength ◽  
Alloy Particles ◽  
The Matrix ◽  
Lightweight Composites ◽  
Al 2024

ABSTRACTIn this work, composites consisting of the Al 2024 matrix reinforced with β-Al3Mg2 particles have been produced by powder metallurgy with the aim of increasing the strength of the matrix and, at the same time, reducing the density of the material. The β-Al3Mg2 phase represents an ideal candidate as reinforcement in lightweight composites due to its low density and high-temperature strength. The β-Al3Mg2 reinforcement remarkably improves the mechanical properties of the 2024 matrix. In particular, the composite with 20 vol.% reinforcement display yield and compressive strengths exceeding that of the unreinforced matrix by about 120 and 180 MPa, while retaining appreciable plastic deformation of about 30 %. The strength of the material is further increased for the samples with 30 and 40 vol.% of β-Al3Mg2 phase, however, the composites show reduced plastic deformation of 11 and 4.5 %. Furthermore, the addition of the low-density β-Al3Mg2 particles decreases the density of the materials below that of the unreinforced 2024 matrix, considerably increasing the specific strength of the composites.

scholarly journals Characterization of the Structure, Mechanical Properties and Erosive Resistance of the Laser Cladded Inconel 625-Based Coatings Reinforced by TiC Particles

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2225
Author(s):  
Aleksandra Kotarska ◽  
Tomasz Poloczek ◽  
Damian Janicki
Keyword(s):  
Laser Cladding ◽  
Inconel 625 ◽  
Matrix Composites ◽  
Erosion Rates ◽  
Laser Cladding Process ◽  
Composition Variation ◽  
The Matrix ◽  
Reinforcing Material ◽  
Inconel 625 Superalloy

The article presents research in the field of laser cladding of metal-matrix composite (MMC) coatings. Nickel-based superalloys show attractive properties including high tensile strength, fatigue resistance, high-temperature corrosion resistance and toughness, which makes them widely used in the industry. Due to the insufficient wear resistance of nickel-based superalloys, many scientists are investigating the possibility of producing nickel-based superalloys matrix composites. For this study, the powder mixtures of Inconel 625 superalloy with 10, 20 and 40 vol.% of TiC particles were used to produce MMC coatings by laser cladding. The titanium carbides were chosen as reinforcing material due to high thermal stability and hardness. The multi-run coatings were tested using penetrant testing, macroscopic and microscopic observations, microhardness measurements and solid particle erosive test according to ASTM G76-04 standard. The TiC particles partially dissolved in the structure during the laser cladding process, which resulted in titanium and carbon enrichment of the matrix and the occurrence of precipitates formation in the structure. The process parameters and coatings chemical composition variation had an influence on coatings average hardness and erosion rates.

Fabrication and Characterization of A356-Basalt Ash-Fly Ash Composites Processed by Stir Casting Method

2017 ◽  
Vol 25 (3) ◽  
pp. 209-214 ◽  
Author(s):  
G. Venkatachalam ◽  
A. Kumaravel
Keyword(s):  
Fly Ash ◽  
Impact Strength ◽  
Hybrid Composites ◽  
Cost Effective ◽  
Weight Fraction ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Method ◽  
The Matrix

This paper presents the characterization of A356 composite reinforced with fly ash and basalt ash produced by stir casting method. Aluminium metal matrix composites (AMC) are used in wide variety of applications such as structural, aerospace, marine, automotive etc. Stir casting is cost effective manufacturing process and it is useful to enhance the attractive properties of AMCs. Three sets of hybrid AMC are prepared by varying the weight fraction of the reinforcements (3% basalt + 7% fly ash, 5% basalt + 5% fly, 7% basalt + 3% fly ash). The effect of reinforcements on the mechanical properties of the hybrid composites such as hardness, tensile, compressive and impact strength were studied. The obtained results reveal that tensile, compressive and impact strength was increased when weight fraction of fly ash increased, whereas the hardness increases when weight fraction of the basalt ash increased. Microscopic study reveals the dispersion of the reinforcements in the matrix.

Mechanical Properties of Densified Untwisted Carbon Nanotube Yarn / Epoxy Composites

2015 ◽  
Author(s):  
Risa Yoshizaki ◽  
Kim Tae Sung ◽  
Atsushi Hosoi ◽  
Hiroyuki Kawada
Keyword(s):  
Mechanical Properties ◽  
Volume Fraction ◽  
Polymer Matrix Composites ◽  
High Strength ◽  
Matrix Composites ◽  
Specific Strength ◽  
The Matrix ◽  
Cnt Arrays ◽  
Strength And Stiffness ◽  
Long Fibers

Carbon nanotubes (CNTs) have very high specific strength and stiffness. The excellent properties make it possible to enhance the mechanical properties of polymer matrix composites. However, it is difficult to use CNTs as the reinforcement of long fibers because of the limitation of CNT growth. In recent years, a method to spin yarns from CNT forests has developed. We have succeeded in manufacturing the unidirectional composites reinforced with the densified untwisted CNT yarns. The untwisted CNT yarns have been manufactured by drawing CNTs through a die from vertically aligned CNT arrays. In this study, the densified untwisted CNT yarns with a polymer treatment were fabricated. The tensile strength and the elastic modulus of the yarns were improved significantly by the treatment, and they were 1.9 GPa and 140 GPa, respectively. Moreover, the polymer treatment prevented the CNT yarns from swelling due to impregnation of the matrix resin. Finally, the high strength CNT yarn composites which have higher volume fraction than a conventional method were successfully fabricated.

Fracture Mechanics Characterization of Sintered 30 Vol.-% Al2O3/TRIP Steel Composites Using SENB Miniature Samples

2015 ◽  
Vol 825-826 ◽  
pp. 899-906 ◽  
Author(s):  
Ralf Eckner ◽  
Alexander Illgen ◽  
Markus Radajewski ◽  
Lutz Krüger
Keyword(s):  
Trip Steel ◽  
Metallic Matrix ◽  
Stable Crack Growth ◽  
Ceramic Particle ◽  
Mechanical Tests ◽  
Matrix Composites ◽  
Operational Design ◽  
The Matrix ◽  
Microstructural Studies

Ceramic particle reinforced metal matrix composites (PRMMCs) combine the strength and brittleness of ceramics with the toughness of a metallic matrix. In order to use these materials in construction and operational design their fracture mechanical behavior must be evaluated. In this study, a 30 vol.-% Al2O3 reinforced austenitic TRIP steel processed by powder metallurgical technique was investigated using precracked miniature SENB-specimens in 3-point-bending. An elastic-plastic analysis by means of the J-integral method in combination with optical crack observation showed the materials ability of stable crack growth, i. e. R-curve behavior. In addition to the mechanical tests microstructural studies were performed, whereby particle debonding and fracture as well as martensitic phase transformation and crack bridging within the matrix were identified as fracture energy dissipating mechanisms.

scholarly journals Preparation and Microstructural Characterization of a High-Cr White Cast Iron Reinforced with WC Particles

Materials ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2596
Author(s):  
Aida B. Moreira ◽  
Laura M. M. Ribeiro ◽  
Pedro Lacerda ◽  
Ricardo O. Sousa ◽  
Ana M. P. Pinto ◽  
...  
Keyword(s):  
Cast Iron ◽  
Base Metal ◽  
White Cast Iron ◽  
Microstructural Characterization ◽  
Ex Situ ◽  
Matrix Composites ◽  
The Matrix ◽  
Eutectic Constituent ◽  
Cold Pressed

High-chromium white cast iron (WCI) specimens locally reinforced with WC–metal matrix composites were produced via an ex situ technique: powder mixtures of WC and Fe cold-pressed in a pre-form were inserted in the mold cavity before pouring the base metal. The microstructure of the resulting reinforcement is a matrix of martensite (α’) and austenite (γ) with WC particles evenly distributed and (Fe,W,Cr)6C carbides that are formed from the reaction between the molten metal and the inserted pre-form. The (Fe,W,Cr)6C precipitation leads to the hypoeutectic solidification of the matrix and the final microstructure consists of martensite, formed from primary austenite during cooling and eutectic constituent with (Fe,Cr)7C3 and (Fe,W,Cr)6C carbides. The presence of a reaction zone with 200 µm of thickness, between the base metal and the composite should guarantee a strong bonding between these two zones.

Synthesis and Characterization of Al 7075 Alloy Reinforced with Silicon Carbide and Fly Ash

2019 ◽  
Vol 11 (3) ◽  
Author(s):  
G. Sathishkumar ◽  
S.J. Irudayaraja ◽  
S. Sivaganesan ◽  
M. Thuyavan
Keyword(s):  
Mechanical Properties ◽  
Fly Ash ◽  
Casting Process ◽  
Stir Casting ◽  
Industrial Applications ◽  
Matrix Composites ◽  
Specific Strength ◽  
Al 7075 ◽  
7075 Alloy

Metal matrix composites are of great interest in industrial applications for its light weight with high specific strength, stiffness and heat resistance. The processing of MMCs by stir casting process is an effective way of manufacturing. In this paper the comparison of mechanical properties of Aluminium 7075 as a base metal and varying composition of fly ash by 3 and 6 wt.% SiC and 7% fly ash as reinforcement is carried out. Scanning electron microscope was used to confirm the presence of SiC and fly ash. The composites with 6% SiC was found to have maximum hardness whereas composites of 6% and 5 % fly ash were found to have minimum hardness. The mechanical properties such as wear resistance were studied. From the results, it has been finalized that the addition of 6% SiC was identified to show the least wear rate.

scholarly journals Porous NiTi Particle Dispersed Mg-Zn-Ca Bulk Metallic Glass Matrix Composites

Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 1959 ◽  
Author(s):  
Wei Guo ◽  
Hidemi Kato ◽  
Shulin Lü ◽  
Shusen Wu
Keyword(s):  
Metallic Glasses ◽  
Low Cost ◽  
Niti Shape Memory Alloy ◽  
Matrix Composites ◽  
Corrosion Properties ◽  
Widespread Application ◽  
Porous Niti ◽  
Alloy Particles ◽  
The Matrix ◽  
Glass Matrix Composites

Even though the Mg-based bulk metallic glasses (BMGs) have shown superior anti-corrosion properties compared with their crystalline counterparts, the brittleness of them limits the widespread application of these materials. In the present study, we have firstly introduced porous NiTi shape memory alloy particles into an Mg-Zn-Ca BMG by the direct adding method. This composite showed both improved compressive strength and corrosion resistance in Hank’s solutions than its monolithic glassy counterpart. The NiTi dispersoids among the matrix were likely to hinder the main shear band propagation, and also acted as the corrosion barriers. Furthermore, the porous nature of present added particle could further increase the interface areas, which should enhance the reinforcing effects compared with solid ones. This low-cost, high-anticorrosive composite was a good candidate as an engineering material.

scholarly journals Characterization of Titanium Metal Matrix Composites (Ti-MMC) Made Using Different Manufacturing Routes

2021 ◽  
Author(s):  
Luigi Sanguigno ◽  
Marcello Antonio Lepore ◽  
Angelo Rosario Maligno
Keyword(s):  
Composite Laminates ◽  
Metal Matrix ◽  
Mechanical Performance ◽  
Tensile Tests ◽  
Morphological Properties ◽  
Elastic Behaviour ◽  
Matrix Composites ◽  
Micromechanical Modelling ◽  
The Matrix

The mechanical and morphological properties of the unidirectional metal matrix composite (MMC) in titanium alloy reinforced with continuous silicon carbide (SiC) fibres are investigated. The lay-up manufacturing process known as the Foil / Fibre (FF) lay-up was compared with the matrix-coated-fibre (CF) method which promises a better final shape of the reinforcing fibre net. Tensile tests were performed to measure mechanical performance of the manufactured MMCs both longitudinally and transversely respect to the direction of SiC fibres. Elastic behaviour of the investigated MMCs was assumed orthotropic and related to mechanical properties and spatial distribution of the MMC constituents: SiC fibres and Titanium (Ti) matrix. This was achieved using micromechanical modelling based on Finite Element (FE) calculations. FE micromechanical modelling was carried out on the Representative Elementary Volume (REV) of the MMC microstructure resolved by non-destructive analysis such as X-Ray tomography. The analysis carried out highlighted and justified mechanical performance difference between composite laminates containing the same amount of SiC reinforcement fibres for unit of volume but made following different manufacturing routes. To compute overall orthotropic behaviour of the MMC laminate, each constituent was assumed as an elastic isotropic heterogeneity during the averaging. This simplify assumption was validated by comparison with experimental data during the mechanical characterization of the investigated MMC composites.

Synthesis and Characterization of TiO2 Reinforced Al6061 Composites

2017 ◽  
Vol 26 (1) ◽  
pp. 096369351702600 ◽  
Author(s):  
G B Veeresh Kumar ◽  
P S Shivakumar Gouda ◽  
R Pramod ◽  
C S P Rao
Keyword(s):  
Aluminum Matrix ◽  
Tribological Characteristics ◽  
Dry Sliding Wear ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Mechanical Characterisation ◽  
The Matrix ◽  
Mechanical And Tribological Characteristics ◽  
The Relationship

This article presents the investigative work carried out to study the relationship between the physical, mechanical and tribological characteristics of aluminum matrix composites reinforced with Titanium dioxide (TiO2). The powder metallurgy route of production was followed to produce the composites (Al6061 containing 3 wt% TiO2). The composites were subjected to sequences of physical, mechanical and tribological investigations. The outputs of the experiments done indicate that the increase in TiO2 fillers increase the density of the composite and the values accepted by the rule of mixtures. The result of mechanical characterisation of Al6061-TiO2 composites was noticed to increase significantly with higher TiO2 content in the matrix, with loss in ductility. The dry sliding wear studies of Al6061-TiO2 composite showed greater wear resistance than Al6061 matrix and the composite containing higher filler content displayed the superior physical, mechanical and tribological characteristics.

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