Performance Assessment of Electrodeposited Thin Epoxy Films

2003 ◽  
Vol 781 ◽  
Author(s):  
Agustin Santana Lopez ◽  
Mihai V. Popa ◽  
Paula Drob ◽  
Ecaterina Vasilescu ◽  
Iulia Mirza-Rosca ◽  
...  

AbstractThe paper presents the experimental results concerning the performance assessment of electrodeposited epoxy films using electrochemical techniques (electrochemical impedance spectroscopy–EIS and anodic polarization) assisted by microscopical studies. The films were formed during the cathodic and anodic electrodeposition of a modified epoxy resin on carbon steel substrate. The specimens were tested in a normal aerated 3% NaCl solution at room temperature for a total period up to 1500 hours. Analysis of the impedance spectra has established an equivalent electric circuit with two time constants fitted to describe the electrodeposited epoxy film/carbon steel/electrolyte system. The time monitoring of the principal elements from the equivalent electric circuit were used to determine protective properties of the electrodeposited epoxy films. Results show a high performance of electrodeposited epoxy films, characterized by uniformity, insignificant porosity, very low water and ions permeability.

Author(s):  
Hamze Foratirad ◽  
Majid Golabadi ◽  
Masoud Asgari ◽  
Mohammad Ghasem Gholami ◽  
Meysam Karimi

Abstract In this study, the synergistic effects of 2-mercaptobenzotiazole molecules and zinc nitrate on the corrosion behavior of carbon steel were investigated using electrochemical techniques in 3.5% NaCl solution. The experimental results revealed that combination of 2-mercaptobenzoimidazole (MBT) and zinc nitrate with ratio of 100 ppm : 100 ppm, resulted in the least corrosion current (1.03 lA cm-2) and the highest corrosion inhibition efficiency. Polarization results showed that the inhibition mechanism of inhibitor was mixed-type (anodic and cathodic mechanism) corrosion inhibition which was predominantly influenced by a reduction in dissolution rate of the substrate (decrease in anodic current density). Electrochemical impedance spectroscopy analysis yielded more accurate results about the formation mechanism and stability of the inhibitor film over prolonged time. The precipitation of chelate from inhibitor molecules and zinc cations on steel surface was found to be the main mechanism for increasing the corrosion resistance of steel substrate.


2019 ◽  
Vol 24 (4) ◽  
pp. 51-58
Author(s):  
Le Hong Quan ◽  
Nguyen Van Chi ◽  
Mai Van Minh ◽  
Nong Quoc Quang ◽  
Dong Van Kien

The study examines the electrochemical properties of a coating based on water sodium silicate and pure zinc dust (ZSC, working title - TTL-VN) using the Electrochemical Impedance Spectra (EIS) with AutoLAB PGSTAT204N. The system consists of three electrodes: Ag/AgCl (SCE) reference electrode in 3 M solution of KCl, auxiliary electrode Pt (8x8 mm) and working electrodes (carbon steel with surface treatment up to Sa 2.5) for determination of corrosion potential (Ecorr) and calculation of equivalent electric circuits used for explanation of impedance measurement results. It was shown that electrochemical method is effective for study of corrosion characteristics of ZSC on steel. We proposed an interpretation of the deterioration over time of the ability of zinc particles in paint to provide cathodic protection for carbon steel. The results show that the value of Ecorr is between -0,9 and -1,1 V / SCE for ten days of diving. This means that there is an electrical contact between the zinc particles, which provides good cathodic protection for the steel substrate and most of the zinc particles were involved in the osmosis process. The good characteristics of the TTL-VN coating during immersion in a 3,5% NaCl solution can also be explained by the preservation of corrosive zinc products in the coating, which allows the creation of random barrier properties.


2013 ◽  
Vol 2013 ◽  
pp. 1-9 ◽  
Author(s):  
Gamal A. El Mahdy ◽  
Ayman M. Atta ◽  
Amro K. F. Dyab ◽  
Hamad A. Al-Lohedan

New method was used to prepare magnetite nanoparticle based on reduction of Fe(III) ions with potassium iodide to produce Fe3O4nanoparticle. The prepared magnetite was stabilized with cross-linked polymer based on 2-acrylamido-2-methylpropane sulfonic acid (AMPS to prepare novel core-shell nanogel. In this respect, Fe3O4/poly(2-acrylamido-2-methylpropane sulfonic acid) (PAMPS) magnetic nanogels with controllable particle size produced via free aqueous polymerization at 65°C have been developed for the first time. The polymer was crosslinked in the presence of N,N-methylenebisacrylamide (MBA) as a crosslinker and potassium peroxydisulfate (KPS) as redox initiator system. The structure and morphology of the magnetic nanogel were characterized by Fourier transform infrared spectroscopy (FTIR) and transmission and scanning electron microscopy (TEM and SEM). The effectiveness of the synthesized compounds as corrosion inhibitors for carbon steel in 1 M HCl was investigated by various electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results showed enhancement in inhibition efficiencies with increasing the inhibitor concentrations. The results showed that the nanogel particles act as mixed inhibitors. EIS data revealed thatRctincreases with increasing inhibitor concentration.


2019 ◽  
Vol 66 (1) ◽  
pp. 121-126 ◽  
Author(s):  
Walid Belmaghraoui ◽  
Aimad Mazkour ◽  
Hicham Harhar ◽  
Mourad Harir ◽  
Souad El Hajjaji

Purpose This study aims to investigate the corrosion inhibition effect of extracted oil from Ziziphus lotus fruit on corrosion of C38 carbon steel in 5.5 M H3PO4 solution using potentiodynamic polarization and impedance techniques. Design/methodology/approach Oil composition was determined using gas chromatography, and the results showed that oleic and palmitic acids present approximately 84.0 per cent of its total chemical content. Electrochemical impedance spectroscopy (EIS) data were analyzed by adapting it to a well-developed electric circuit model. The inhibition efficiency of Z. lotus oil was calculated and compared using Tafel polarization and EIS. Findings Accordingly, the oil extract was found to act as an anodic type inhibitor. Furthermore, inhibition efficiency of Z. lotus oil extract increase with oil concentrations and achieve approximately 70.5 per cent at 3 g/L solution of Z. lotus oil. Originality/value The results obtained from different tested methods were in line, and the oil was able to reduce significantly the kinetics of the corrosion process of C38 carbon steel.


2021 ◽  
Vol 12 (5) ◽  
pp. 7075-7091

The extract of Fucus spiralis (FS) was tested as a corrosion inhibitor of carbon steel in a 1M HCl medium. The anti-corrosion properties were analyzed by gravimetric and electrochemical techniques such as potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS). The surface characterization of carbon steel submerged in the optimal solution was carried out using UV-Visible, UV-Vis-NIR, and Optical microscopy analyses. Electrochemical and gravimetric results demonstrated that inhibitory efficiencies increase with increasing inhibitor concentration and the efficiency reaches 87% at a concentration of 0.5 g/L. According to Tafel extrapolated polarisation measurements, the FS also worked as a mixed-type corrosion inhibitor and changed the mechanism of anodic reactions. EIS analysis showed that a depressed capacitive loop dominates the Nyquist plot of impedance and enhances the polarization resistance (Rp) to 161.9 Ω cm2 with a reduction of the double layer capacity (Cdl) of carbon steel to 61.8 μF/cm2. This protection is assured by an adsorption mechanism based on the isothermal Langmuir adsorption model, which positively affects the thermodynamic parameters. UV-Visible, UV-Vis-NIR analyses exhibited that inhibitor decreases the iron oxides like hematite, Magnetite, and Goethite, Maghemite, Lepidocrocite, δ-FeOOH of the metal surface and delays the dissolution of the bare metal of iron to the ferrous ions, notably that optical morphology showed that FS extract decreases the aggressivity of HCl.


MRS Advances ◽  
2017 ◽  
Vol 2 (62) ◽  
pp. 3909-3915
Author(s):  
Héctor M. Barbosa Cásarez ◽  
Araceli Espinoza Vázquez ◽  
Francisco J. Rodríguez-Gomez

AbstractPhenylcoumarin glucoside (4-PC) is a compound extracted from the plant Hintona latiflora and was studied as inhibitor for AISI 1018 steel corrosion in 3% NaCl solution using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques, which may find application as eco-friendly corrosion inhibitors. The 4-PC provides inhibitor properties that protect AISI 1018 low carbon steel against corrosion at low concentrations (5 ppm) obtained by EIS. Polarization studies showed that the inhibitor was of mixed type. The inhibition efficiency by the two electrochemical techniques shows similar results. The inhibitor adsorption was demonstrated to be a combined process (physisorption and chemisorption) according to the Langmuir isotherm.


Coatings ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 118 ◽  
Author(s):  
Alam ◽  
Samad ◽  
Sherif ◽  
Poulose ◽  
Mohammed ◽  
...  

Epoxy coating formulations containing 1%, 3%, and 5% SiO2 nanoparticles were produced and applied on a mild steel substrate to achieve the objective of high performance corrosion resistance. The electrochemical impedance spectroscopy (EIS) technique was employed to measure the anticorrosive properties of coatings. The corrosion tests were performed by exposing the coated samples in a solution of 3.5% NaCl for different periods of time, varied from 1 h and up to 30 days. Fourier transform infrared spectroscopy (FT-IR) and X-ray diffraction (XRD) analyses revealed the presence of nanoparticles in the final cured samples. Establishing the incorporation of the nanoparticles in the coating formulations was confirmed by employing both of XRD and FT-IR techniques. The FT-IR spectra have proved to be satisfactory indicating that there was a complete reaction between the epoxy resin with the hardener. EIS measurements confirmed that the presence and the increase of SiO2 nanoparticles greatly improved the corrosion resistance of the epoxy coating. The highest corrosion resistance for the coatings was obtained for the formulation with 5% SiO2 nanoparticles content, particularly with prolonging the immersion time to 30 days.


2017 ◽  
Vol 64 (6) ◽  
pp. 644-653 ◽  
Author(s):  
A.U. Chaudhry ◽  
Vikas Mittal ◽  
M.I. Hashmi ◽  
Brajendra Mishra

Purpose Inorganic oxide addition can be synergistically beneficial in organic coatings if it can impart anti-corrosion properties and also act as an additive to enhance physical and/or chemical properties. The aim of this study was to evaluate the anti-corrosion benefits of nano nickel zinc ferrite (NZF) in the polymer film. Design/methodology/approach The time-dependent anti-corrosion ability of NZF (0.12-1.0 per cent w/w NZF/binder), applied on API 5L X-80 carbon steel, was characterized by electrochemical techniques such as open circuit potential, electrochemical impedance spectroscopy, linear polarization resistance and potentiodynamic. Characterization of corrosion layer was done by removing coatings after 216 h of immersion in 3.5 per cent w/v NaCl. Optical microscopy, field emission scanning electron microscopy and X-ray diffraction techniques were used to characterize the corroded surface. Findings Corrosion measurements confirm the electrochemical activity by metallic cations on the steel surface during corrosion process which results in improvement of anti-corrosion properties of steel. Moreover, surface techniques show compact corrosion layer coatings and presence of different metallic oxide phases for nanocomposite coatings. Originality/value The suggested protection mechanism was explained by the leaching and precipitation of metallic ion on the corroded surface which in turn slowed down the corrosion activity. Furthermore, improvement in barrier properties of rubber-based coatings was confirmed by the enhanced pore resistance. This work indicates that along with a wide range of applications of NZF, anti-corrosion properties can be taken as an addition.


2014 ◽  
Vol 2014 ◽  
pp. 1-15 ◽  
Author(s):  
A. S. Fouda ◽  
A. A. Attia ◽  
A. A. Negm

Corrosion inhibitive performance of some thiophene derivatives during the acidic corrosion of carbon steel surface in 1 M HCl was investigated by chemical technique (weight loss) and electrochemical techniques (potentiodynamic polarization, electrochemical frequency modulation, and electrochemical impedance spectroscopy). The effect of temperature on the corrosion rate was investigated by the weight loss method, and some thermodynamic parameters for corrosion and adsorption processes were determined and discussed. The results show that the inhibition efficiency increased with the increase in inhibitor concentration and temperature. The adsorption of thiophene derivatives on the carbon steel surface obeys Langmuir adsorption isotherm. The obtained results indicated that the investigated compounds are chemically adsorbed on the steel surface. Potentiodynamic polarization studies showed that these compounds are mixed-type inhibitors and the results obtained from the techniques are in good agreement.


2019 ◽  
Vol 19 (11) ◽  
pp. 7330-7338 ◽  
Author(s):  
Ahmad Karimpour ◽  
Parviz Norouzi ◽  
Mohammad Reza Ganjali

Layer-by-layer of Ni/Ni(OH)2 particles were deposited on Steel Gauze (SG) electrode via cathodic electrodeposition. The system with two electrodes was selected for electrodeposition in the galvanostatic condition. Electrodeposition of the first layer of Nickel was conducted in the electrochemical cell with an SG substrate as a cathode. This electrode was fixed between two parallel graphite anodes and electrodeposition was performed from a mixture of NiCl2, NH4Cl, NaCl solution. Electrodeposition of the second layer of Ni(OH)2 on the Ni layer which has been formed in the first step, was carried out in the same way from a solution containing Ni(NO3)2. TG, XRD and SEM techniques were used for the characterization of the prepared SG/Ni/Ni(OH)2 electrode. The prepared SG/Ni/Ni(OH)2 electrode was analyzed by electrochemical techniques such as Cyclic Voltammetry (CV), galvanostatic charge–discharge and Electrochemical Impedance Spectroscopy (EIS). The SG/Ni/Ni(OH)2 electrode demonstrated high specific capacity (1308 C g−1 at the scan rate of 5 mV s−1) and excellent cycling ability (8.9% capacity decay at the current density of 50 A g−1 after 1000 cycle).


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