scholarly journals Assessment of technical condition of forklift tires used in internal transport by studying damages and operating conditions

2019 ◽  
Vol 2019 (2(33)) ◽  
pp. 44-59
Author(s):  
Piotr Gorzelańczyk ◽  
Wojciech Górniak
Keyword(s):  
Technical Condition ◽  
Operating Conditions ◽  
Internal Transport

scholarly journals Методика для трибодиагностики судовых крейцкопфных дизелей на основе имитационного моделирования

2020 ◽  
Author(s):  
A.V. Golenishev ◽  
A.V. Nadezkin ◽  
M.E. Starchenko
Keyword(s):  
Diesel Engine ◽  
Simulation Model ◽  
Technical Condition ◽  
Operating Conditions ◽  
Marine Diesel Engine ◽  
Threshold Values ◽  
Piston Group ◽  
Marine Diesel ◽  
Cylinder Piston ◽  
Wear Products

Рассматриваются подходы по определению пороговых значений концентрации продуктов износа в отработанном цилиндровом масле, характеризующие переход объекта диагностирования судового крейцкопфного дизеля из одного технического состояния в другое. Показано, что существующие методики не учитывают индивидуальные особенности и техническое состояние деталей цилиндропоршневой группы. Предложено для решения задачи их трибодиагностики использовать разработанную имитационную модель, позволяющую провести моделирование процесса изнашивания цилиндровой втулки и поршневых колец судового дизеля и на основании полученных расчетов определить концентрацию продуктов износа поступивших в отработанное цилиндровое масло при различной скорости изнашивания трущихся деталей. Данные о фактической концентрации продуктов износа в отработанном цилиндровом масле в дальнейшем соотносятся с результатами моделирования, что позволяет оценить техническое состояние деталей цилиндропоршневой группы двигателя. Представлены результаты моделирования по определению пороговых значений концентрации продуктов износа в отработанном цилиндровом масле, характеризующее переход судового дизеля из исправного в несправное техническое состояние. Даны практические рекомендации по выбору пороговых значений содержания продуктов износа в отработанном цилиндровом масле для различных типов судовых крейцкопфных дизелей и условий их эксплуатации.The article examines approaches to determine the threshold values of the concentration of wear debris in used cylinder oil that characterize the transition of a ship crosshead diesel engine unit under test from one technical condition to another. It is shown that the existing methods do not take into account the individual characteristics and technical condition of the parts of the cylinder-piston group. To solve the problem of tribodiagnostics, it is proposed to use the developed simulation model, which allows modeling the wear process of the cylinder bushing and piston rings of a marine diesel engine and, based on the obtained results, determining the concentration of wear products issued in the used cylinder oil at different wear rates of the moving parts. The data on the actual concentration of wear products in the used cylinder oil are subsequently correlated with the simulation model results, which makes it possible to evaluate the technical condition of the parts of the engine cylinder-piston group. The article presents the results of modeling of threshold values determination of the concentration of wear products in used cylinder oil, that measure the transition of a marine diesel engine from a working condition to a malfunctioning technical condition. Practical recommendations are given on choosing threshold values for the concentration of wear products in used cylinder oil for various types of marine crosshead diesel engines and their operating conditions.

scholarly journals The influence of centrial forces on crankshaft bearing lubrication is in emergency modes of the engine of the car

2021 ◽  
Vol 12 (2) ◽  
pp. 112-121
Author(s):  
Oleksandr Khrulev ◽  
◽  
Olexii Saraiev ◽  
Iryna Saraieva ◽  
◽  
...  
Keyword(s):  
Internal Combustion Engines ◽  
Operating Mode ◽  
Internal Combustion ◽  
Technical Condition ◽  
Operating Conditions ◽  
Combustion Engines ◽  
Connecting Rod ◽  
Oil Supply ◽  
Technical Expert ◽  
The Difference

The analysis of the crankshaft bearing condition of the automotive internal combustion engines in the case of insufficiency and breakage of oil supply to them is carried out. It is noted that this fault is one of the most common causes of damage to rubbing pairs in operation. At the same time, the different groups of bearings are often damaged, which cannot be explained within the framework of existing models of plain bearing lubrication. The objective of the work is to develop a mathematical model of oil supply to connecting rod bearings in emergency mode, taking into account the characteristic features of the bearing design. The model also, depending on the nature of the damage, should help to determine and explain the causes of bearing failures if they occur in different modes when operating conditions are broken. A computational model has been developed that makes it possible to assess the effect of design differences in the features of oil supply and the action of the centrifugal forces during crankshaft rotation on the oil column in the lubrication hole where oil is supplied to the conrod bearing. Calculations of the change in time of the oil supply pressure to the connecting rod bearings for the various designs of the crankshaft lubrication holes have been performed. It is shown that, depending on the operating mode of the engine and its design, the oil pressure in front of the connecting rod bearings does not disappear immediately after oil supply failure to crankshaft. Moreover, the lower the crankshaft speed is, the longer the lubrication of the conrod bearings will continue. The calculation results are confirmed by the data of the expert studies of the engine technical condition, in which the crankshaft was wedged in the damaged main bearings was found in the absence of serious damage to the connecting rod ones. It has been found that such features of the damage correspond to an rapid breakage of the oil supply to the crankshaft in the case of such operational damage as the oil pump and pressure reducing valve failure, the oil filter seal and oil pan destruction, etc. The developed model explains the difference in lubrication conditions and in the damage feature to the main and connecting rod bearings in the emergency cases of the oil supply breakage, which are observed during operation, and helps to clarify the failure causes. This makes it possible to use the model and the obtained data when providing auto technical expert studies of the failure causes of automobile internal combustion engines This makes it possible to use the model and the obtained data when providing auto technical expert studies of the failure causes of automobile internal combustion engines when the operating conditions are broken.

scholarly journals Algorithms and models of power losses in circuit breakers installed in networks

Vestnik MGTU ◽  
2020 ◽  
Vol 23 (4) ◽  
pp. 345-353
Author(s):  
E. I. Gracheva ◽  
A. N. Gorlov ◽  
A. N. Alimova
Keyword(s):  
Power Supply ◽  
Low Voltage ◽  
Technical Condition ◽  
Active Power ◽  
Operating Conditions ◽  
Public Utility ◽  
Electrical Networks ◽  
Power Losses ◽  
Circuit Breakers ◽  
Technical Parameters

Determination of the main characteristics of the topology and technical condition of equipment underoperating conditions is necessary for analyzing and assessing power and electricity losses in intrashoplow-voltage industrial power supply networks. A comparative analysis of the technical characteristicsof automatic circuit breakers VA57-31 (KEAZ), NSX100 TM-D (Schneider Electric), DPX3 160 (Legrand), Tmax XT1 TMD (ABB) has shown that the main technical parameters of the machines are close in their values. At that it has been found out that automatic switches of the BA57-31 series have the lowest value of power losses per pole (7.5 W), whereas the automatic switches of the Tmax XT1 TMD series have the highest value (10 W). Thus, under the operating conditions of the equipment, the lowest value of power and electricity losses is characteristic of low-voltage electrical networks with installed circuit breakers of the BA57-31 series, and the highest value of losses is noted in in-shop systems with installed circuit breakers Tmax XT1 TMD. Using catalog data, the dependences of active power losses in circuit breakers on rated currents have been established; the algorithms have been developed and the obtained dependences have been modeled using approximating functions. The standard deviation of the compiled approximating functions has been calculated. Analytical expressions of the dynamics of power losses per pole have been determined as a function of the rated current. The graphical dependences of the investigated parameters of low-voltage equipment have been presented. The developed models are recommended to be used to increase the reliability of the assessment and refinement of the amount of active power and electricity losses in low-voltage electrical networks of industrial power supply systems, agrotechnical complexes, and enterprises of the public utility sector.

scholarly journals Assessment of the technical condition of lift guides using a magnetic field

2021 ◽  
Vol 2130 (1) ◽  
pp. 012003
Author(s):  
P Lonkwic ◽  
T Krakowski ◽  
H Ruta
Keyword(s):  
Early Stage ◽  
Technical Condition ◽  
Operating Conditions ◽  
Measuring Head ◽  
Cross Sectional ◽  
Correct Operation ◽  
Emergency Braking ◽  
Wear And Tear ◽  
Equipment Failures ◽  
Novel Concept

Abstract The systems that monitor individual components of machines and devices are under constant development. The ability to detect damages at an early stage allows failures to be prevented, so any uncontrolled downtime can be predicted in a controlled manner. Continuous monitoring of technical condition is an activity that also helps to reduce the losses due to equipment failures. However, not all areas can be monitored continuously. Such areas include lift guides where wear and tear can occur naturally, i.e. through abrasion of the material layer due to interaction with moving guide shoes or after emergency braking. Emergency braking causes local damages to the guide through plastic deformation of its surface resulting from indentation of the knurled roller of the brake. Such places are cleaned mechanically, which results in local reduction of the cross-sectional area. In such a case, it is difficult to continuously assess the technical condition of guides due to the prevailing operating conditions. Therefore, a concept of a head enabling assessment of the technical condition of guides at every stage of their operation has been developed. This article presents the novel concept of a magnetic head used for assessing the technical condition of lift guide rails that are the running track of lifting equipment. The initial tests were performed on the original test setup. The concept of the developed measuring head was verified for correct operation on specially prepared flat bars with holes. The results obtained in the form of laboratory tests proved that the proposed measuring head concept can be applied to the measurements under real conditions.

scholarly journals The use of thermography in the diagnosis of ship piston internal combustion engines

2018 ◽  
Vol 182 ◽  
pp. 01027
Author(s):  
Jan Monieta
Keyword(s):  
Infrared Thermography ◽  
Internal Combustion Engines ◽  
Experimental Studies ◽  
Internal Combustion ◽  
Technical Condition ◽  
Operating Conditions ◽  
Combustion Engines ◽  
Destructive Testing ◽  
Fault State ◽  
Floating Objects

The intensity of infrared radiation emitted by objects depends mainly on their temperature. One of the diagnostic signals may be the temperature field. In infrared thermography, this quantity is used as an indicator of the technical condition of marine objects. The article presents an overview of the use of infrared thermography for the diagnosis mainly of marine piston floating objects and various types of reciprocating internal combustion engines as well as examples of own research results. A general introduction to infrared thermography and common procedures for temperature measurement and non-destructive testing are presented. Experimental research was carried out both in laboratory conditions and in the operating conditions of sea-going vessels. Experimental studies consisted of the presentation of photographs of the same objects made in visible light and the use of infrared thermography. The same objects were also compared, but for different cylinders of the tested internal combustion engines as well as for the up state and fault state. The characteristics of the temperature values at selected points were taken depending on the engine load along with the approximation mathematical models of these dependencies.

Probabilistic Condition Assessment of Aging Equipment Considering the Effect of Operating Conditions and Maintenance

2012 ◽  
Author(s):  
Pedro A. Pérez Ramírez ◽  
Roy Johnsen ◽  
Ingrid B. Utne
Keyword(s):  
Technical Condition ◽  
Remaining Useful Life ◽  
Operating Conditions ◽  
Physical Models ◽  
Life Extension ◽  
Degradation Mechanisms ◽  
Reliable Assessment ◽  
Proposed Model ◽  
Useful Life ◽  
Operational Data

Assessing the technical condition and remaining useful life of aging equipment is crucial for the life extension of O&G facilities. In order to perform a reliable assessment, models describing the degradation of the equipment are necessary. However, the use of accurate physical models for this purpose may be challenging. Some reasons are that the equipment can be exposed to various degradation mechanisms, which may be influenced by different operating conditions, and that the operational data may be scarce. This paper presents a systematic approach for modelling different degradation mechanisms, assessing the technical condition of a component, and quantifying the expected remaining useful life. The quantification is performed using a Bayesian network. Finally, the application of the proposed model is illustrated with the analysis of a fire water pump.

scholarly journals Overview of electric pump units for spacecraft thermal control systems

2021 ◽  
Vol 5 (4) ◽  
pp. 198-207
Author(s):  
E. B. Korotkov ◽  
O. V. Shirobokov ◽  
S. A. Matveev ◽  
Z. A. Yudina
Keyword(s):  
Control Systems ◽  
Operating Experience ◽  
Thermal Control ◽  
Technical Condition ◽  
Operating Conditions ◽  
Electric Pump ◽  
Pump Unit ◽  
Brushless Dc ◽  
Long Lifetime ◽  
Pumping Units

The paper reports a brief description of spacecraft operating conditions, the main reasons of heating and thermal gradient appearance and need to reassign the thermal energy. Active thermal control systems and their advantages are considered, spacecraft for which the use of this type of thermal control systems is a priority. The electric pumping unit is pointed as a key unit of active thermal control systems. The electric pump unit is considered from the as the electromechanical system, its key elements are pointed. A description of the preferred pump types is reported and the types of active thermal control systems are briefly discussed. The foreign and domestic operating experience of spacecraft electric pumping units, the features of their designs are considered, the most common types of key elements are determined. Based on the results of the review, it is concluded that the most relevant layout of the electric pump unit is a centrifugal electrical pump with a brushless DC motor and hydrodynamic bearings. It is also indicated that the electric pump unit is a product with a long lifetime, which complicates the task of monitoring the technical condition in order to prevent failure.

scholarly journals THE RELEVANCE OF CHANGING THE DESIGN SOLUTION COVERAGE WITHOUT STRENGTHENING EXISTING FOUNDATIONS

2019 ◽  
Vol 7 (2) ◽  
pp. 42-49
Author(s):  
Ольга Хрянина ◽  
Ol'ga Hryanina ◽  
Мария Колесникова ◽  
Maria Kolesnikova
Keyword(s):  
Raw Materials ◽  
Technical Condition ◽  
Operating Conditions ◽  
Design Solution ◽  
Building Structures ◽  
Construction Site ◽  
Satisfactory Condition ◽  
Geological Conditions ◽  
Design Values ◽  
Instrumental Methods

The authors carried out the study of raw materials and their analysis, which allowed to identify the engineering-geological conditions of the construction site and outline the program of scientific and survey works. Full-scale and instrumental examination of the technical condition of the bearing and enclosing structures of the building. It is established that the building structures during operation have not received deformations that prevent normal operating conditions and are currently in satisfactory condition. The strength of concrete Foundation organoleptic and instrumental methods, which showed compliance with the design values. Analysis of verification calculations of the base, a satisfactory condition of the building structures showed that the structural solution of the coating can be changed and performed in kind without strengthening the existing foundations.

scholarly journals RESEARCH AND EVALUATION OF FUNCTIONAL PARAMETERS OF LOW VOLTAGE DEVICES

2018 ◽  
Vol 20 (5-6) ◽  
pp. 13-21
Author(s):  
E. Gracheva ◽  
A. Safin ◽  
R. Sadykov
Keyword(s):  
Contact Resistance ◽  
Low Voltage ◽  
Experimental Studies ◽  
Threshold Value ◽  
Probability Of Failure ◽  
Technical Condition ◽  
Operating Conditions ◽  
Switching Device ◽  
Predicting Performance ◽  
Complete Contact

To assess the operability and technical condition of low-voltage devices, it is proposed to use the resistance of contact connections. The probability of failure-free operation is proposed to be evaluated by the dependence of the resistance of the contact connections of the apparatus on the number of switching operations. As a result of wear, the initial value of the contact resistance of the switching device increases and reaches a critical value at which the switching device fails. Due to the fact that in the process of research there are both complete contact failures and short-term switching of only one time, the contact resistance is exceeded by the contact resistance of the threshold value. For magnetic starters, circuit breakers and contactors, based on the results of the experimental studies carried out, in order to achieve the critical resistance value of the apparatus, аn average of three times the initial resistance. At the same time, the quantitative characteristics of the functioning efficiency are determined by the methods of probability theory and mathematical statistics. The set of the obtained quantitative indicators allows to determine the actual level of reliability of contacting, and also extends the possibility of predicting performance ratings in the design.  In the present article, a method for the complex evaluation of the efficiency of low-voltage apparatus has been developed and the laws of the change in the resistance of contact connections and the probability of failure-free operation of low-voltage switching devices have been revealed, depending on the operating conditions.

scholarly journals Promising model range career excavators operating time assessment in real operating conditions

2020 ◽  
Vol 242 ◽  
pp. 228 ◽  
Author(s):  
Sergey IVANOV ◽  
Polina IVANOVA ◽  
Sergey KUVSHINKIN
Keyword(s):  
Good Condition ◽  
Operating Time ◽  
Mining Industry ◽  
Negative Influence ◽  
Technical Condition ◽  
Operating Conditions ◽  
Economic Losses ◽  
Mining Machine ◽  
Mining Equipment ◽  
Detailed Assessment

The development prospects of the mining industry are closely related to the state and development of modern mining machinery and equipment that meet the technical and quality requirements of mining enterprises. Enterprises are focused on a quantitative assessment – the volume of mineral extraction, depending on the functioning efficiency of a promising series of mining machines, which include modern mining excavators. Downtime and unplanned shutdowns of mining excavators directly depend on the operating conditions of the mining machine, which has negative influence on the machine as a whole and its technical condition, which entails a decrease in the efficiency of using expensive mining equipment and economic losses of the mining enterprise. The rationale for external factors that affect the operating time and technical condition of mining excavators is given. For a more detailed assessment of the influence of external influences on the efficiency of operation of mining machines, the influencing factors are divided into two groups: ergatic, directly related to human participation, and factors of a natural-technogenic nature, where human participation is minimized. It was revealed that factors of a natural-technogenic nature have the greatest influence. An algorithm is proposed for a comprehensive assessment of the technical condition and forecasting of operating time both in nominal and in real operating conditions, taking into account factors of a natural and technogenic nature. It is proposed, based on the developed program for planning and evaluating the life of a mining excavator, to adjust the schedules for maintenance and repair (MOT and R) in order to minimize the number of unplanned downtime of a mining excavator and maintain it in good condition.

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