scholarly journals THE CONCEPT OF COMBUSTION PROCESS ORGANISATION IN A BOXER TWO-STROKE DIESEL ENGINE AT A HIGH LEVEL OF BOOSTING

2021 ◽  
pp. 45-51
Author(s):  
I.V. Parsadanov ◽  
A.G. Lal

Based on the analysis and synthesis of previously performed theoretical and practical studies, the paper proposes a concept of combustion process organization in a boxer two-stroke diesel engine at a high level of boosting. Such diesel engines are produced in Ukraine and are widely used in land, sea and rail transport, as diesel generator plants. The implementation of this concept will ensure the reduction of the thermal stress of the cylinder piston group for these diesel engines, while improving fuel efficiency. The features of the organization of the working process in a boxer two-stroke diesel engine are briefly considered. The contribution of Ukrainian, Russian and American scientists to the development and improvement of their mixing efficiency is noted. Following the purpose of the research, which determines the choice of directions for the development and implementation of technical solutions for the simultaneous reduction of fuel consumption and thermal tension of the cylinder-piston group when forcing a boxer two-stroke diesel engine, it is proposed to use the amount of released heat as a criterion for evaluating the quality of combustion. Based on the results of earlier studies, conceptual foundations for increasing the efficiency of the combustion process of a highly boosted boxer two-stroke diesel engine have been developed, which are directly related to the air supply, fuel supply, the rationale for choosing the shape of the combustion chamber are determined by the amount of heat released during combustion and the nature of its change in the crankshaft rotation angle.

2019 ◽  
pp. 28-37
Author(s):  
Andriy Marchenko ◽  
Volodymyr Shpakovskyy ◽  
Volodymyr Volikov

Taking into account the oil resources depletion the requirements to fuel consumption of internal combustion engines are now increasing as well as to their reliability and durability. With the continual increase in the number of internal combustion engines in operation, along with the problem of parts of the cylinder piston group wearing out has caused exhaust from such engines to be one of the main source of harmful pollutant emissions in cities. Therefore, environmental requirements have in turn increased dramatically. The engine resource and its efficiency largely depend on the process of fuel combustion in the combustion chamber. Experimental studies aimed to improve the working process on diesel engines by piston insulation have shown an effective decrease in fuel consumption by reducing heat loss and more complete fuel combustion. When oxide ceramic coatings were used on the piston and cylinder head, the maximum power increased and the specific fuel consumption decreased. However ceramic coatings are not widely used due to their peeling. We have developed a technology for the galvanic plasma treatment of pistons, which made it possible to obtain on the pistons surface made of aluminum alloys a ceramic corundum layer with high adhesion to the base metal that does not peel and has electret properties. In 1993, pistons with a corundum surface layer were installed in a shunting diesel locomotive and life-time running tests were conducted. Such pistons increased wear resistance, reduced the wear of cylinder liners, increased the strength of the annular jumpers, and were not prone to burnouts and scuffing. They provided an increase in the resource of the cylinder-piston group of the diesel engine by more than 125 thousand engine hours. The paper provides an analysis of the effect of corundum pistons thermal insulation on significant increasing the, engine power and fuel consumption reduction. Basing on experimental bench studies of a gasoline engine, a tractor diesel engine and long-term operational life tests of diesel engines, an attempt had been made to explain the reasons for the improvement in the engines’ efficiency.


Author(s):  
V.A. Markov ◽  
V.V. Furman ◽  
S.V. Plakhov

A topical problem of improving the fuel supply process in locomotive diesel engines in considered in this article. An ESUVT.01 type electronic control system developed by OOO PPP Dizelavtomatika (Saratov) for a D50 (6 ChN 31.8/33) locomotive diesel engine manufactured by Penzadizelmash is presented. It is shown that fuel efficiency and exhaust gas toxicity indicators can be significantly improved by optimizing the initial fuel supply phase, that is the injection advance angle. Experimental studies are conducted to assess the influence of this angle on the locomotive engine characteristics. Bench tests were carried out on a 1-PDG4D diesel generator consisting of the above-mentioned diesel engine and a traction generator MPT-84/39. As the result of the tests, dependencies of the diesel characteristics on the injection advance angle are obtained, and the need to optimize the injection advance angle according to the diesel operation mode is confirmed. Optimized values of the injection advance angle in the diesel characteristics modes are obtained. Fuel efficiency and exhaust gas toxicity indicators are determined at the optimized injection advance angle.


Author(s):  
A.V. Golenishev ◽  
A.V. Nadezkin ◽  
M.E. Starchenko

Рассматриваются подходы по определению пороговых значений концентрации продуктов износа в отработанном цилиндровом масле, характеризующие переход объекта диагностирования судового крейцкопфного дизеля из одного технического состояния в другое. Показано, что существующие методики не учитывают индивидуальные особенности и техническое состояние деталей цилиндропоршневой группы. Предложено для решения задачи их трибодиагностики использовать разработанную имитационную модель, позволяющую провести моделирование процесса изнашивания цилиндровой втулки и поршневых колец судового дизеля и на основании полученных расчетов определить концентрацию продуктов износа поступивших в отработанное цилиндровое масло при различной скорости изнашивания трущихся деталей. Данные о фактической концентрации продуктов износа в отработанном цилиндровом масле в дальнейшем соотносятся с результатами моделирования, что позволяет оценить техническое состояние деталей цилиндропоршневой группы двигателя. Представлены результаты моделирования по определению пороговых значений концентрации продуктов износа в отработанном цилиндровом масле, характеризующее переход судового дизеля из исправного в несправное техническое состояние. Даны практические рекомендации по выбору пороговых значений содержания продуктов износа в отработанном цилиндровом масле для различных типов судовых крейцкопфных дизелей и условий их эксплуатации.The article examines approaches to determine the threshold values of the concentration of wear debris in used cylinder oil that characterize the transition of a ship crosshead diesel engine unit under test from one technical condition to another. It is shown that the existing methods do not take into account the individual characteristics and technical condition of the parts of the cylinder-piston group. To solve the problem of tribodiagnostics, it is proposed to use the developed simulation model, which allows modeling the wear process of the cylinder bushing and piston rings of a marine diesel engine and, based on the obtained results, determining the concentration of wear products issued in the used cylinder oil at different wear rates of the moving parts. The data on the actual concentration of wear products in the used cylinder oil are subsequently correlated with the simulation model results, which makes it possible to evaluate the technical condition of the parts of the engine cylinder-piston group. The article presents the results of modeling of threshold values determination of the concentration of wear products in used cylinder oil, that measure the transition of a marine diesel engine from a working condition to a malfunctioning technical condition. Practical recommendations are given on choosing threshold values for the concentration of wear products in used cylinder oil for various types of marine crosshead diesel engines and their operating conditions.


2021 ◽  
pp. 146808742110442
Author(s):  
Sebastian Welscher ◽  
Mohammad Hossein Moradi ◽  
Antonino Vacca ◽  
Peter Bloch ◽  
Michael Grill ◽  
...  

Due to increasing climate awareness and the introduction of much stricter exhaust emission legislation the internal combustion engine technology faces major challenges. Although the development and state of technology of internal combustion engines generally reached a very high level over the last years those need to be improved even more. Combining water injection with a diesel engine, therefore, seems to be the next logical step in developing a highly efficient drive train for future mobility. To investigate these potentials, a comprehensive evaluation of water injection on the diesel engine was carried out. This study covers >560 individual operating points on the test bench. The tests were carried out on a single-cylinder derived from a Euro 6d four-cylinder passenger car with the port water injection. Furthermore, a detailed pressure trace analysis (PTA) was performed to evaluate various aspects regarding combustion, emission, etc. The results show no significant effects of water injection on the combustion process, but great potential for NOx reduction. It has been shown that with the use of water injection at water-to-fuel rates of 25%, 50%, and 100%, NOx reduction without deterioration of soot levels can be achieved in 62%, 40%, and 20% of the experiments, respectively. Furthermore, water injection in combination with EGR offers additional reduction in NOx emissions.


Author(s):  
Wenming Yang ◽  
Hui An ◽  
Jing Li ◽  
Amin Maghbouli ◽  
Kian Jon Chua

Transportation is one of the major contributors to the world’s energy consumption and greenhouse gases emissions. The need for increased efficiency has placed diesel engine in the spotlight due to its superior thermal efficiency and fuel economy over gasoline engine. However, diesel engines also face the major disadvantage of increased NOx emissions. To address this issue, three types of emulsion fuels with different water concentrations (5%, 10% and 15% mass water) are produced and tested. Novel organic materials (glycerin and ployethoxy-ester) are added in the fuel to provide extra oxygen for improving combustion. NP-15 is added as surfactant which can help to reduce the oil and water surface tension, activates their surface, and maximizes their superficial contact areas, thereby forming a continuous and finely dispersed droplets phase. The stability of the emulsion fuels is tested under various environmental temperature for one year, and no significant separation is observed. It is better than normal emulsion fuel which can only maintain the state for up to three months. The combustion process and performance of the emulsion fuels are tested in a four-stroke, four cylinder diesel engine. The results indicate that the water droplets enclosed in the emulsion fuel explode at high temperature environment and help to break up the big oil droplets into smaller ones, thereby significantly increase the surface area of the oil droplets and enhance the heat transfer from hot gas to the fuel. As a result, the fuel evaporation is improved and the combustion process is accelerated, leading to an improved brake thermal efficiency (up to 14.2%). Meanwhile, the presence of the water causes the peak temperature of the flame to drop, thereby significantly bringing down the NOx emissions by more than 30%.


Author(s):  
Fengjun Yan ◽  
Junmin Wang

Fueling control in Diesel engines is not only of significance to the combustion process in one particular cycle, but also influences the subsequent dynamics of air-path loop and combustion events, particularly when exhaust gas recirculation (EGR) is employed. To better reveal such inherently interactive relations, this paper presents a physics-based, control-oriented model describing the dynamics of the intake conditions with fuel injection profile being its input for Diesel engines equipped with EGR and turbocharging systems. The effectiveness of this model is validated by comparing the predictive results with those produced by a high-fidelity 1-D computational GT-Power engine model.


2018 ◽  
Vol 234 ◽  
pp. 03007
Author(s):  
Plamen Punov ◽  
Tsvetomir Gechev ◽  
Svetoslav Mihalkov ◽  
Pierre Podevin ◽  
Dalibor Barta

The pilot injection strategy is a widely used approach for reducing the noise of the combustion process in direct injection diesel engines. In the last generation of automotive diesel engines up to several pilot injections could occur to better control the rate of heat release (ROHR) in the cylinder as well as the pollutant formation. However, determination of the timing and duration for each pilot injection needs to be precisely optimised. In this paper an experimental study of the pilot injection strategy was conducted on a direct injection diesel engine. Single and double pilot injection strategy was studied. The engine rated power is 100 kW at 4000 rpm while the rated torque is 320 Nm at 2000 rpm. An engine operating point determined by the rotation speed of 1400 rpm and torque of 100 Nm was chosen. The pilot and pre-injection timing was widely varied in order to study the influence on the combustion process as well as on the fuel consumption.


Author(s):  
Fridolin Unfug ◽  
Uwe Wagner ◽  
Kai W. Beck ◽  
Juergen Pfeil ◽  
Ulf Waldenmaier ◽  
...  

To fulfil strict emission regulations and the need for higher efficiency of future Diesel engines require an optimized combustion process. Optical investigations represent a powerful tool for getting a better understanding of the ongoing processes. For medium speed Diesel engines, optical investigations are relatively rare or not available. The “Institut für Kolbenmaschinen” (IFKM) and MAN Diesel & Turbo SE performed extensive optical in-situ investigations of the injection and combustion process of a MAN 32/44 CR single cylinder medium speed Diesel engine that provide previously unavailable insights into the ongoing processes. The optical investigations aimed on fuel spray visualization, high-speed soot luminescence measurement and two colour pyrometry applied for five combustion chamber regions. To apply the optical measurement techniques, two optical accesses were designed. Access no. 1 is placed near the cylinder liner. Access no. 2 is located close to the injector in a 46° angle to the cylinder vertical axis. An insert was used which consists of an illumination port and a visualization endoscope. Additionally some special nozzle designs were used beside the standard nozzle, which have one separated nozzle hole. This enables a simultaneous view from both optical accesses on the same flame cone. For Mie-Scattering investigation a pulsed Nd:YAG-Laser with 532 nm wavelength was used for illumination and a CCD-camera with an upstream 532 nm optical filter was used for visualization. This combination allows observing the liquid fuel distribution even after start of combustion. Penetration depth of liquid fuel spray was analysed for different swirl numbers, intake manifold pressures, injection timings and injection pressures. High-speed flame visualization was done by two CMOS cameras which were mounted at two different optical accesses with view on the same flame cone. Due to this application a simultaneous measurement of the flame distribution of two different views was possible. This enables a 3-dimensional investigation of the flame propagation process. In addition, the advanced two colour pyrometry was applied for five different regions of the same flame cone. Due to a calibration after each measurement the absolute radiant flux can be calculated and thus the absolute temperature and soot concentration. With this procedure it was possible to give a real temperature and soot concentration distribution of the flame cone. To provide more detailed information about the combustion process, selected engine operation points were simulated with a modified version of the CFD code KIVA3v-Release2 at the IFKM. The simulated results were compared to the measured data.


Author(s):  
Alfian Firdiansyah ◽  
Nasrul Ilminnafik ◽  
Agus Triono ◽  
Muh Nurkoyim Kustanto

<p class="02abstracttext"><span lang="IN">A small diesel engine is a machine that has high efficiency but causes a high level of pollution. The most widely used fuel so far is fossil energy which is unrenewable energy. The fruit of the Calophyllum inophyllum plant has great potential to be developed as alternative energy for small diesel engines. In this study, the test fuel used was D100, B100, E5, E10, and E15. The small engine diesel used TG-R180 Diesel with a compression ratio of 20:1 at engine turns 1500, 1800, 2100, and 2400 rpm, and the braking load at a constant prony disc brake is 1,5 kg/cm<sup>2</sup>. The result of the study using E10 fuel can improve engine performance and can reduce the opacity of the exhaust gas. The highest power in the D100 fuel at 2100 rpm is 8,06 PS. The highest thermal efficiency of E10 fuel is 50,29%. The use of Calophyllum inophyllum biodiesel (B100) can reduce exhaust gas opacity in small diesel engines when compared to the use of D100. E10 fuel has the lowest exhaust gas opacity rate of 4,1%.</span></p>


2021 ◽  
Vol 2131 (5) ◽  
pp. 052058
Author(s):  
O Roslyakova ◽  
V Zaitsev ◽  
D Panov

Abstract Nowadays, a lot is paid to environmental protection issues, including those related to reducing emissions from ships of the sea and river fleet, which is reflected in many works. Constant control over the content of harmful emissions in the environment forces us to deal with the issues of reducing emissions from diesel engines at the design stages and during operation. The solution to this problem allows us to consider 2 directions: constructional and the use of special equipment for capture and neutralization. In the best case, a combined method can be used, i.e. constructional with the use of capturing equipment for harmful components in diesel exhaust gases. This paper presents an analysis of the influence of various factors that reduce the load on the atmospheric air from nitrogen oxides of marine diesel engines, namely, from the operating settings of the diesel engine and its wear. On the ships of the river fleet, diesel engines are used with various mixture formation with volumetric, volumetric-film, vortex mixture formation. The leader in the listed group is the volumetric mixture engines. The paper provides an assessment of the research carried out to analyze various methods of influencing the working process of a diesel engine - the type of mixture formation, wear of the cylinder sleeve in order to determine their influence on the formation of NOx emissions.


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