scholarly journals The Effect of 2-Mercaptobenzimidazole-Polyaniline-CeO2 Ternary Nanocomposite Addition as a Superior Pigment for Improvement of Corrosion Resistance in Epoxy Coatings

2021 ◽  
Author(s):  
Khadijeh Aboutalebi ◽  
Pariya Yardani Sefidi ◽  
Mir ghasem Hosseini ◽  
Solen Kinayyigit ◽  
Armin Ghouchi
Keyword(s):  
Corrosion Resistance ◽  
Electrochemical Impedance ◽  
Salt Spray ◽  
Layer By Layer ◽  
Electrostatic Charges ◽  
Ternary Nanocomposite ◽  
Barrier Performance ◽  
Pani Layer ◽  
Layer Assembly ◽  
Scanning Electron

Abstract The 2-mercaptobenzimidazole-polyaniline-ceria (MBI-PANI-CeO2) ternary nanocomposite synthesized and used as pigment into epoxy (EP) to improve protection properties of coating on mild steel. The MBI-PANI-CeO2 nanocomposite was prepared using layer by layer assembly. Initially, the PANI layer was polymerized on the surface of CeO2 nanoparticles. Then, the MBI inhibitor was adsorbed on PANI with opposite electrostatic charges. The anticorrosive performance of EP coatings was investigated using electrochemical impedance spectroscopy, salt spray test, and scanning electron microscopy by incorporating various amounts (0.5, 1, and 2 wt. %) of the MBI-PANI-CeO2 nanocomposite. The EP coating containing 1 wt. % of nanocomposite showed the highest corrosion resistance and minimum agglomeration. This coating indicated the coating resistance of 19.1 MΩ cm2, which is greater than EP and EP/CeO2 coatings. The EP/MBI-PANI-CeO2 (1 wt. %) coating showed water uptake percentage (2.09 %) about two times lower than EP/CeO2 coatings (4.56 wt. %), indicating appropriate barrier performance of inhibitor incorporated EP.

Influence of Pretreatment on Cerium Conversion Coatings of Aluminum Alloys

2006 ◽  
Vol 11-12 ◽  
pp. 421-424 ◽  
Author(s):  
Qin Xiu Lv ◽  
Xiao Feng Zhang ◽  
Yu Ming Tang ◽  
Jing Mao Zhao ◽  
Yu Zuo
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Corrosion Resistance ◽  
Electrochemical Impedance Spectroscopy ◽  
Electrochemical Impedance ◽  
Salt Spray ◽  
Deposition Process ◽  
Conversion Coatings ◽  
Obvious Effect ◽  
Scanning Electron

With the certain deposition process, the conversion coatings by four different pretreatments on LF21 were studied. The morphology and the chemical composition of the conversion coatings were examined by scanning electron microscopy (SEM). The corrosion resistance was investigated by electrochemical impedance spectroscopy (EIS) and the salt spray test. The results showed that the different pretreatments had obvious effect on the cerium conversion coatings. For the certain deposition process, the optimal pretreatment process was identified.

scholarly journals Hydrophobic Modification of Graphene Oxide and Its Effect on the Corrosion Resistance of Silicone-Modified Epoxy Resin

Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 89
Author(s):  
Wei Yuan ◽  
Qian Hu ◽  
Jiao Zhang ◽  
Feng Huang ◽  
Jing Liu
Keyword(s):  
Contact Angle ◽  
Corrosion Resistance ◽  
Graphene Oxide ◽  
Physical Properties ◽  
Epoxy Resin ◽  
Electrochemical Impedance ◽  
Salt Spray ◽  
X Ray ◽  
Modified Graphene Oxide ◽  
Modified Epoxy

This study modified graphene oxide (GO) with hydrophilic octadecylamine (ODA) via covalent bonding to improve its dispersion in silicone-modified epoxy resin (SMER) coatings. The structural and physical properties of ODA-GO were characterized by field-emission scanning electron microscopy (FE-SEM), X-ray diffraction analysis (XRD), Fourier transform infrared spectroscopy (FT-IR), Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), and contact angle tests. The ODA-GO composite materials were added to SMER coatings by physical mixing. FE-SEM, water absorption, and contact angle tests were used to evaluate the physical properties of the ODA-GO/SMER coatings, while salt spray, electrochemical impedance spectroscopy (EIS), and scanning Kelvin probe (SKP) methods were used to test the anticorrosive performance of ODA-GO/SMER composite coatings on Q235 steel substrates. It was found that ODA was successfully grafted onto the surfaces of GO. The resulting ODA-GO material exhibited good hydrophobicity and dispersion in SMER coatings. The anticorrosive properties of the ODA-GO/SMER coatings were significantly improved due to the increased interfacial adhesion between the nanosheets and SMER, lengthening of the corrosive solution diffusion path, and increased cathodic peeling resistance. The 1 wt.% ODA-GO/SMER coating provided the best corrosion resistance than SMER coatings with other amounts of ODA-GO (including no addition). After immersion in 3.5 wt.% NaCl solution for 28 days, the low-frequency end impedance value of the 1 wt.% ODA-GO/SMER coating remained high, at 6.2 × 108 Ω·cm2.

scholarly journals Design and Multidimensional Screening of Flash-PEO Coatings for Mg in Comparison to Commercial Chromium(VI) Conversion Coating

Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 337
Author(s):  
Ewa Wierzbicka ◽  
Marta Mohedano ◽  
Endzhe Matykina ◽  
Raul Arrabal
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Protection ◽  
Electrochemical Impedance ◽  
Salt Spray ◽  
Conversion Coating ◽  
Neutral Salt ◽  
Chromium Vi ◽  
Alkaline Electrolytes ◽  
Az31b Alloy ◽  
Plasma Electrolytic

REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals) regulations demand for an expedient discovery of a Cr(VI)-free alternative corrosion protection for light alloys even though the green alternatives might never be as cheap as current harmful technologies. In the present work, flash- plasma electrolytic oxidation coatings (FPEO) with the process duration < 90 s are developed on AZ31B alloy in varied mixtures of silicate-, phosphate-, aluminate-, and fluoride-based alkaline electrolytes implementing current density and voltage limits. The overall evaluation of the coatings’ anticorrosion performance (electrochemical impedance spectroscopy (EIS), neutral salt spray test (NSST), paintability) shows that from nine optimized FPEO recipes, two (based on phosphate, fluoride, and aluminate or silicate mixtures) are found to be an adequate substitute for commercially used Cr(VI)-based conversion coating (CCC). The FPEO coatings with the best corrosion resistance consume a very low amount of energy (~1 kW h m−2 µm−1). It is also found that the lower the energy consumption of the FPEO process, the better the corrosion resistance of the resultant coating. The superb corrosion protection and a solid environmentally friendly outlook of PEO-based corrosion protection technology may facilitate the economic justification for industrial end-users of the current-consuming process as a replacement of the electroless CCC process.

The Study of Electroless Ni-P and Ni-P-PTFE Coating on Steel Tire Mold

2012 ◽  
Vol 501 ◽  
pp. 316-320
Author(s):  
Jian Zhang Guo ◽  
Bin Xu
Keyword(s):  
Wear Resistance ◽  
Corrosion Resistance ◽  
Pore Structure ◽  
Energy Dispersive Spectrometer ◽  
Salt Spray ◽  
Amorphous Structure ◽  
Carbon Steels ◽  
Electrochemical System ◽  
Electroless Ni ◽  
Scanning Electron

In order to improve the surface property of the steel tire mold, carbon steels were processed by electroless Ni-P and Ni-P-PTFE under contrast experiment. The coatings were characterized by Scanning Electron Microscopy (SEM) and Energy Dispersive Spectrometer (EDS). The wear resistance and corrosion resistance of the coatings were explored by tribometer, salt spray cabinet and advanced electrochemical system. The experimental results showed that the Ni-P coating was amorphous structure, and the Ni-P-PTFE coating was micro-pore structure; The wear resistance of Ni-P-PTFE coating was superior to Ni-P coating; In view of the micro-pore structure, the corrosion resistance of Ni-P-PTFE coating was worse than Ni-P coating, but they were all superior to carbon steels, and the service life of the steel tire mold were improved.

scholarly journals ESTUDIO DE LA RESISTENCIA A LA CORROSION DEL ALUMINIO 6063 ANODIZADO

2017 ◽  
Vol 22 (2) ◽  
pp. 17
Author(s):  
Karín Paucar Cuba ◽  
Hugo Rojas Flores ◽  
Abel Vergara Sotomayor
Keyword(s):  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Sulfuric Acid ◽  
Electrochemical Impedance ◽  
Salt Spray ◽  
Aluminum Surface ◽  
Equivalent Circuits ◽  
Acid Salt ◽  
Mass Losses ◽  
Palabras Clave

El estudio de la resistencia a la corrosión del anodizado de una aleación de aluminio (AA6063) en ácido sulfúrico a diferentes tiempos de anodizado: 30, 45 y 60 min. se realizó usando la espectroscopia de impedancia electroquímica (EIE) y el ensayo de niebla salina ácida. (ASTM B287). Los datos obtenidos por EIE y su correlación con los circuitos equivalentes más apropiados permitieron determinar los parámetros asociados a la capa porosa y a la capa barrera del óxido protector formado sobre la superficie del aluminio en estudio. La exposición de las muestras anodizadas durante 250h a una niebla salina ácida permitió observar variaciones en su masa. De los resultados obtenidos por EIE y las pérdidas de masa de las muestras anodizadas se estableció que la película de anodizado de 45 minutos mostró una mayor resistencia a la corrosión en comparación con la obtenida a 60 y 30 min., respectivamente. Palabras clave.- Aluminio, Anodizado, Impedancia electroquímica, Niebla salina ácida. ABSTRACTThe study of the corrosion resistance of anodized on aluminum alloy (AA6063) in sulfuric acid to different times: 30, 45 and 60 min. was performed using electrochemical impedance spectroscopy (EIS) and the acid salt spray test (ASTM B287). The EIS’data and its correlation with the most appropriate equivalent circuits allowed to determine the parameters associated with the porous layer and the oxide layer protective barrier formed on the aluminum surface under study. Exposure of the samples anodized for a 250h salt spray acid allowed to observe changes in their mass. From the results obtained by EIS and the mass losses of the anodized samples was established that the anodized film of 45 minutes showed higher corrosion resistance compared to that obtained at 60 and 30 min, respectively. Keywords.- Aluminum, Anodized, Electrochemical impedance, Acid salt spray.

Corrosion resistance of composite coating used for fastener protection

2019 ◽  
Vol 66 (5) ◽  
pp. 595-602
Author(s):  
Zhifeng Lin ◽  
Likun Xu ◽  
Xiangbo Li ◽  
Li Wang ◽  
Weimin Guo ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Carbon Steel ◽  
Composite Coating ◽  
Marine Environment ◽  
Electrochemical Impedance ◽  
Salt Spray ◽  
Diffusion Method ◽  
Economic Losses ◽  
Neutral Salt ◽  
Content Type

Purpose The purpose of this paper is to examine the performance of a fastener composite coating system, sherardized (SD) coating/zinc-aluminum (ZA) coating whether it has good performance in marine environment. Design/methodology/approach In this paper, SD coating was fabricated on fastener surface by solid-diffusion method. ZA coating was fabricated by thermal sintering method. Corrosion behaviours of the composite coating were investigated with potentiodynamic polarization curves, open circuit potential and electrochemical impedance spectroscopy methods. Findings Neutral salt spray (NSS) and deep sea exposure tests revealed that the composite coating had excellent corrosion resistance. Polarization curve tests showed that corrosion current density of the sample with composite coating was significantly decreased, indicating an effective corrosion protection of the composite coating. OCP measurement of the sample in NaCl solution demonstrated that the composite coating had the best cathodic protection effect. The good corrosion resistance of the composite coating was obtained by the synergy of SD and ZA coating. Practical implications SD/ZA coating can be used in marine environment to prolong the life of carbon steel fastener. Social implications SD/ZA composite coating can reduce the risk and accident caused by failed fastener, avoid huge economic losses. Originality/value A new kind of composite coating was explored to protect the carbon steel fastener in marine environment. And the composite coating has the long-term anti-corrosion performance both in simulated and marine environment test.

Effects of potassium silicate on corrosion behavior of dacromet coating

2019 ◽  
Vol 66 (6) ◽  
pp. 819-826
Author(s):  
Khashayar Tabi ◽  
Mansour Farzam ◽  
Davood Zaarei
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Automobile Industry ◽  
Electrochemical Impedance ◽  
Salt Spray ◽  
Corrosion Current ◽  
Potassium Silicate ◽  
Coated Steel ◽  
Content Type ◽  
New Information

Purpose Potassium silicate sealer was applied on solvent-cleaned, acid-pickled, dacromet-coated steel to improve its corrosion resistance. The purpose of this paper is to study the corrosion behavior of dacromet-coated steel. Design/methodology/approach Potassium silicate sealer was applied on solvent-cleaned, acid-pickled, dacromet-coated steel to improve its corrosion resistance. Electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and salt spray were carried out. SEM was used to study the morphological appearance of the surface. Findings The EIS behavior indicated that solvent-cleaned dacromet-coated steel sealed with potassium silicate showed that the corrosion current density was 2.664E − 5 A.cm2 which was reduced to 8.752E − 6 A.cm2 and the corrosion rate, which was 2.264E − 2 mm.year−1, was reduced to 7.438E − 3 mm.year−1 in NaCl 3.5 wt.per cent. EIS was used in NaCl 3.5 wt.%, and the Bode plot characteristics showed that the corrosion protection of solvent-cleaned, dacromet-coated steel was enhanced when sealed with potassium silicate. The EDS results of salt-sprayed, solvent-cleaned samples after 10 days indicated that the main corrosion products are composed of SiO2, ZnO and Al2O3. Research limitations/implications The detection of Li element in EDS was not possible because of the device limitation. Originality/value The current paper provides new information about the sealing properties of potassium silicate and its effects on the corrosion resistance of dacromet coating, which is widely used in many industries such as the automobile industry.

Super-Hydrophobic Surfaces Improve Corrosion Resistance of Fe3Al-Type Intermetallic in Seawater

2008 ◽  
Vol 47-50 ◽  
pp. 173-176 ◽  
Author(s):  
Tao Liu ◽  
Kin Tak Lau ◽  
Shou Gang Chen ◽  
Sha Cheng ◽  
Yan Sheng Yin
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Contact Angle ◽  
Corrosion Resistance ◽  
Electrochemical Impedance ◽  
Hydrophobic Surface ◽  
Contact Angle Measurement ◽  
Angle Measurement ◽  
Atomic Force ◽  
Scanning Electron

A novel super-hydrophobic film was prepared by myristic acid (CH3(CH2)12COOH) chemically adsorbed onto the polyethyleneimine (PEI) coated Fe3Al-type intermetallic wafer. The film character and structure were probed with contact angle measurement, scanning electron microscopy (SEM) and atomic force microscope (AFM). The results suggest that the structure of the film is similar to lotus and the seawater contact angle is larger than 150◦. Moreover, the corrosion resistances of untreated and modified samples in seawater were investigated by electrochemical impedance spectroscopy (EIS). Experimental results show that the corrosion rate of Fe3Al-type intermetallic with super-hydrophobic surface decreases dramatically because of its special microstructure.

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