scholarly journals Experimental Investigations to Analyze Surface Contact Fatigue Wear by Using a Dynamic Response of the Roller Bearing System

2021 ◽  
Author(s):  
Shashikant Pandey ◽  
Amarnath Muniyappa
Keyword(s):  
Surface Defects ◽  
Roller Bearing ◽  
Contact Fatigue ◽  
Operating Conditions ◽  
Experimental Investigations ◽  
Fatigue Wear ◽  
Lubrication Regimes ◽  
Promising Tool ◽  
Bearing Contact ◽  
Contact Surfaces

Abstract Bearings are used to reduce friction between two rolling /sliding members of the machines. Under normal operating conditions, an increase in the fatigue load cycles on the bearing contact surfaces results in surface defects viz. micro pitting, macro pitting, spalling and scuffing, thereby causing lubricant degradation. Hence, to maintain a better operating performance of rotating machines, it is essential to keep track of operating parameters. This paper describes the results of experimental investigations carried out to assess wear propagation on bearing contact surfaces using tribological and vibration parameters. Results obtained from experimental investigations provide a good correlation between the increase in surface fatigue wear and corresponding effects on transition in lubrication regimes, increased vibration levels, variations in rheological properties of lubricant and wear mechanisms developed on the contact surfaces of the roller bearing. The proposed approach can be used as a promising tool to assess incipient faults developed in roller bearing.

Applications of vibro-acoustic measurement and analysis in conjunction with tribological parameters to assess surface fatigue wear developed in the roller-bearing system

2021 ◽  
pp. 135065012098246
Author(s):  
Shashikant Pandey ◽  
Muniyappa Amarnath
Keyword(s):  
Roller Bearing ◽  
Operating Conditions ◽  
Rolling Contact ◽  
Stribeck Curve ◽  
Fatigue Wear ◽  
Surface Fatigue ◽  
Rolling Element ◽  
Measurement And Analysis ◽  
Contact Surfaces ◽  
Bearing System

Rolling-element bearings are the most commonly used components in all rotating machinery. The variations in the operating conditions such as an increase in the number of operating cycles, load, speed, service temperature, and lubricant degradation result in the development of various defects such as pitting, spalling, scuffing, scoring, etc. The defects that appeared on rolling contact surfaces cause surface deterioration and change in the vibration and sound levels of the bearing system. The present experimental investigations are aimed at assessing the surface fatigue wear that appears on the contact surfaces of roller bearings. The studies considered the estimation of specific film thickness, analysis of surface fatigue wear developed on the rolling-element surfaces, surface roughness analysis, grease degradation analysis using Fourier transform infrared radiation, and vibration and sound signal measurement and analysis. The results obtained from the experimental investigation provide a good correlation between surface wear, vibration, and sound signals with a transition in the lubrication regimes in the Stribeck curve.

Experimental and numerical investigation on single dent with marginal bump in EHL point contacts

2017 ◽  
Vol 69 (5) ◽  
pp. 798-807
Author(s):  
Xue-feng Wang ◽  
R.F. Hu ◽  
Weiyan Shang ◽  
Fuzhou Zhao
Keyword(s):  
Applied Load ◽  
Surface Defects ◽  
Contact Region ◽  
Point Contact ◽  
Operating Conditions ◽  
Experimental Investigations ◽  
Point Contacts ◽  
Content Type ◽  
Entrainment Velocity ◽  
Static Conditions

Purpose The dent is one of typical surface defects on the surfaces of the machine elements and it is not in fact inerratic. This work aims to investigate the effect of a single dent with a marginal bump on the film shape in elastohydrodynamic lubrication (EHL) point contacts. Design/methodology/approach The experimental investigations of a single dent with marginal bump were carried out using multi-beam interferometry in EHL point contacts. In the meantime, its numerical simulation was also finished using multi-level method and multilevel multi-integration method. The effects of the entrainment velocity and the applied load as well as the slide-roll ratio on the film were chiefly discussed. Meanwhile, the comparison of films between smooth and dented surfaces was conducted under simple sliding conditions. Findings Under pure sliding conditions, the minimum film thickness presents itself near the marginal bump at lower entrainment velocity. The inlet dimple before the marginal bump is subjected to the operating conditions. Under pure rolling conditions, the shape of the dent is almost unchanged when it is passing through the contact region at lower entrainment velocity. The dent depth hardly depends on the applied load under static conditions. However, larger load enhances the inlet dimple and the elastic deformation of the dent with the marginal bump under pure sliding conditions. Originality/value This work is helpful to understanding the effect of the marginal bump before the single dent on point contact EHL films.

Experimental investigations to predict optimistic biodiesel(s) and its optimistic operating conditions by varying ignition delay period and fuel spray pressures for lower emissions and better performance

2020 ◽  
Vol 234 (19) ◽  
pp. 3890-3902
Author(s):  
Vishal V Patil ◽  
Ranjit S Patil
Keyword(s):  
Methyl Ester ◽  
Ignition Delay ◽  
Seed Oil ◽  
Delay Period ◽  
Operating Conditions ◽  
Experimental Investigations ◽  
Rubber Seed Oil ◽  
Rubber Seed ◽  
Neem Seed Oil ◽  
Ignition Delay Period

In this study, different characteristics of sustainable renewable biodiesels (those have a high potential of their production worldwide and in India) were compared with the characteristics of neat diesel to determine optimistic biodiesel for the diesel engine at 250 bar spray pressure. Optimistic fuel gives a comparatively lower level of emissions and better performance than other selected fuels in the study. Rubber seed oil methyl ester was investigated as an optimistic fuel among the other selected fuels such as sunflower oil methyl ester, neem seed oil methyl ester, and neat diesel. To enhance the performance characteristics and to further decrease the level of emission characteristics of fuel ROME, further experiments were conducted at higher spray (injection) pressures of 500 bar, 625 bar, and 750 bar with varying ignition delay period via varying its spray timings such as 8°, 13°, 18°, 23°, 28°, and 33° before top dead center. Spray pressure 250 bar at 23° before top dead center was investigated as an optimistic operating condition where fuel rubber seed oil methyl ester gives negligible hydrocarbon emissions (0.019 g/kW h) while its nitrogen oxide (NOX) emissions were about 70% lesser than those observed with neat diesel, respectively.

Increased Productivity in Hot Aluminum Extrusion by Using Extrusion Dies with Inner Cooling Channels Manufactured by Rapid Tooling

2014 ◽  
Vol 611-612 ◽  
pp. 981-988 ◽  
Author(s):  
Ramona Hölker ◽  
Matthias Haase ◽  
Nooman Ben Khalifa ◽  
A. Erman Tekkaya
Keyword(s):  
Surface Defects ◽  
Experimental Investigations ◽  
Extrusion Force ◽  
Aluminum Extrusion ◽  
Thermally Induced ◽  
Manufacturing Method ◽  
Cooling Channels ◽  
Extrusion Dies ◽  
Exit Temperature ◽  
Tooling Technology

The influence of local inner die cooling on the heat balance in hot aluminum extrusion was investigated. For the manufacturing of the die with cooling channels close to the forming zone, the layer-laminated manufacturing method was applied. The new tooling technology was applied in order to decrease the profiles exit temperature and to avoid thermally induced surface defects with the aim to raise the productivity in hot aluminum extrusion processes. Numerical and experimental investigations revealed that, while maintaining the exit temperature of the extrudate, a distinct increase of the production speed up to 300% can be realized, while the extrusion force increases only slightly. An effect on the profiles microstructure was also detected. By applying die cooling, grain coarsening can be significantly limited or even be avoided.

Experimental Investigation on the Rubbing Process of Labyrinth Seals Considering the Material Combination

2020 ◽  
Author(s):  
Lisa Hühn ◽  
Oliver Munz ◽  
Corina Schwitzke ◽  
Hans-Jörg Bauer
Keyword(s):  
Turbine Blades ◽  
Design Guidelines ◽  
Operating Conditions ◽  
Contact Forces ◽  
Experimental Investigations ◽  
Process Data ◽  
Labyrinth Seals ◽  
Material Combination ◽  
Higher Temperature ◽  
And Control

Abstract Labyrinth seals are used to prevent and control the mass flow rate between rotating components. Due to thermally and mechanically induced expansions during operation and transient flight maneuvers, a contact, the so-called rubbing process, between rotor and stator cannot be excluded. A large amount of rubbing process data concerning numerical and experimental investigations is available in public literature as well as at the Institute of Thermal Turbomachinery (ITS). The investigations were carried out for different operating conditions, material combinations, and component geometries. In combination with the experiments presented in this paper, the effects of the different variables on load due to rubbing are compared, and discussed with the focus lying on the material combination. The influence of the material on the loads can be identified as detailed as never before. For example, the contact forces in the current experiments are higher due to a higher temperature resistance of Young’s modulus. The analysis will also be based on the rubbing of turbine blades. Design guidelines are derived for labyrinth seals with improved properties regarding tolerance of rub events. Based on the knowledge obtained, guidelines for designing reliable labyrinth seals for future engines are discussed.

Experimental Inverstigations On the Pressure Fluctuations in the Sealing Gap of Dry Gas Seals with Embedded Pressure Sensors

2021 ◽  
Author(s):  
Jingjing Luo ◽  
Dieter Brillert
Keyword(s):  
High Speed ◽  
Gas Flow ◽  
Static Pressure ◽  
Pressure Sensors ◽  
Operating Conditions ◽  
Test Facility ◽  
Experimental Investigations ◽  
Mechanical Seals ◽  
Process Gas ◽  
Sealing Gap

Abstract Dry gas lubricated non-contacting mechanical seals (DGS), most commonly found in centrifugal compressors, prevent the process gas flow into the atmosphere. Especially when high speed is combined with high pressure, DGS is the preferred choice over other sealing alternatives. In order to investigate the flow field in the sealing gap and to facilitate the numerical prediction of the seal performance, a dedicated test facility is developed to carry out the measurement of key parameters in the gas film. Gas in the sealing film varies according to the seal inlet pressure, and the thickness of gas film depends on this fluctuated pressure. In this paper, the test facility, measurement methods and the first results of static pressure measurements in the sealing gap of the DGS obtained in the described test facility are presented. An industry DGS with three-dimensional grooves on the surface of the rotating ring, where experimental investigations take place, is used. The static pressure in the gas film is measured, up to 20 bar and 8,100 rpm, by several high frequency ultraminiature pressure transducers embedded into the stationary ring. The experimental results are discussed and compared with the numerical model programmed in MATLAB, the characteristic and magnitude of which have a good agreement with the numerical simulations. It suggests the feasibility of measuring pressure profiles of the standard industry DGS under pressurized dynamic operating conditions without altering the key components of the seal and thereby affecting the seal performance.

scholarly journals The Contact Mechanics of Novikov’s Surface-Hardened Gearing during Running-in Process

2018 ◽  
Vol 2018 ◽  
pp. 1-8 ◽  
Author(s):  
Alexey Beskopylny ◽  
Nikolay Onishkov ◽  
Viktor Korotkin
Keyword(s):  
Cold Deformation ◽  
Contact Fatigue ◽  
High Hardness ◽  
Contact Spot ◽  
The State ◽  
Contact Strength ◽  
Friction Forces ◽  
Contact Surfaces ◽  
Defective Surface ◽  
The Impact

The article is devoted to the analysis of the state of the contact surfaces of the higher kinematic pair in the general case of relative motion, that is, in the presence of rolling, sliding, and twisting, which is characteristic of Novikov’s circular-screw gears. The purpose of the work is to assess the impact of friction forces, the state of contact surfaces after tool processing, and the localization of the instantaneous contact spot on the level of contact—fatigue durability of gears. Power contact in the presence of geometric slippage of the mating surfaces leads to a significant change in the initial geometry and the mechanical properties of surface layers. In the existing methods of calculations of contact strength, the effect of running-in is investigated insufficiently, which leads to an incorrect result, especially for gear with high hardness of the teeth. In this work, the conditions of contact interaction close to the real requirements are studied on the basis of experimental material, numerical solution of the contact problem, determination of the terms of the contact areas of slip, and adhesion within the instantaneous spot. The shape of the instant contact spot has asymmetry and can be approximated by an ellipse with the introduction of a correction factor. The running-in period is of a plastic nature with cold deformation and reduction of the roughness of surfaces. As a result of the run-in period, the area of actual contact (tooth height) is increased by 2 or more times. It is not desirable to spread the area of contact at the area of adhesion that initiates the formation of pitting. The presence of defective surface area on the level of contact strength does not have significant influence, because of the running-in period, but increases the risk of spalling and brittle fracture.

Corrosion Phenomena of Eurofeer Steel in Pb-17Li Stationary Flow at Magnetic Field

2006 ◽  
Author(s):  
E. Platacis ◽  
I. Bucenieks ◽  
F. Muktupavel ◽  
A. Shishko
Keyword(s):  
Magnetic Field ◽  
Structural Material ◽  
Corrosion Rate ◽  
Liquid Metals ◽  
Metal Flow ◽  
Stationary Flow ◽  
Operating Conditions ◽  
Experimental Investigations ◽  
Martensitic Steels ◽  
Eurofer 97

Search of new energy sources draws the increasing attention to use for this purpose of reactors. In the Europe some years the program EUROATOM uniting scientific of the many countries for the decision of constructive problems at designing of fusion reactors operates. One of the main things in this program is the problem of liquid metals breeder blanket behaviour. Structural material of blanket should meet high requirements because of extreme operating conditions. Therefore the knowledge of the effect of metals flow velocity, temperatures and also a neutron irradiation and a magnetic field on the corrosion processes are necessary. At the moment the eutectic lead -lithium (Pb-17Li) is considered as the most suitable tritium breeder material [1–3]. In turn as a structural material have been tested both many austenitic and ferritic-martensitic steels [2–4]. As the optimum variant is considered steel EUROFER 97, which corrosion rate in liquid Pb-17Li eutectic is the least [3,4]. However, these results have been received without taking into account influence of a strong magnetic field. At the same time, this influence should be essential, as because of change of hydrodynamics of a liquid metal flow, and because of interaction of a magnetic field with a ferromagnetic steel. It has been shown in [5,6] that the magnetic field leads to increase of corrosion rate for austenitic (316L) and martensitic (1,4914) steels. Experimental data for EUROFER 97, and also a theoretical substantiation of the phenomenon are absent, that creates essential difficulties for forecasting working capacity of blanket construction. The aim of presented work were the theoretical and experimental investigations of magnetic field influence on the corrosion of EUROFER 97 steel exposed to flowing Pb-17 Li in specific designed loop.

A Coupled Multibody Finite Element Model for Investigating Effects of Surface Defects on Rolling Contact Fatigue

2019 ◽  
Vol 141 (4) ◽  
Author(s):  
Zamzam Golmohammadi ◽  
Farshid Sadeghi
Keyword(s):  
Finite Element ◽  
Fatigue Life ◽  
Surface Defects ◽  
Rolling Contact Fatigue ◽  
Contact Fatigue ◽  
Rolling Contact ◽  
Internal Stresses ◽  
Fe Model ◽  
Elastic Plastic ◽  
Pile Up

A coupled multibody elastic–plastic finite element (FE) model was developed to investigate the effects of surface defects, such as dents on rolling contact fatigue (RCF). The coupled Voronoi FE model was used to determine the contact pressure acting over the surface defect, internal stresses, damage, etc. In order to determine the shape of a dent and material pile up during the over rolling process, a rigid indenter was pressed against an elastic plastic semi-infinite domain. Continuum damage mechanics (CDM) was used to account for material degradation during RCF. Using CDM, spall initiation and propagation in a line contact was modeled and investigated. A parametric study using the model was performed to examine the effects of dent sharpness, pile up ratio, and applied load on the spall formation and fatigue life. The spall patterns were found to be consistent with experimental observations from the open literature. Moreover, the results demonstrated that the dent shape and sharpness had a significant effect on pressure and thus fatigue life. Higher dent sharpness ratios significantly reduced the fatigue life.

scholarly journals ДОСЛІДЖЕННЯ ГІГІЄНІЧНИХ ВЛАСТИВОСТЕЙ МАТЕРІАЛІВ НАТІЛЬНОЇ ЛІКАРНЯНОЇ БІЛИЗНИ

2020 ◽  
Vol 140 (6) ◽  
pp. 38-47
Author(s):  
І. О. Іванов ◽  
Н. П. Супрун ◽  
Ю. О. Ващенко
Keyword(s):  
Comparative Analysis ◽  
Materials Science ◽  
Experimental Studies ◽  
Operating Conditions ◽  
Raw Material ◽  
Experimental Investigations ◽  
Textile Materials ◽  
Composition And Structure ◽  
Innovative Materials ◽  
Basic Functions

Investigation of the influence of the peculiarities of raw material composition and structure of traditional and innovative linen textile materials on their hygienic properties. Theoretical and experimental investigations are based on the main positions of textile materials science. In experimental studies, modern standardized methods for determining the hygienic properties of textile materials were used, as well as techniques specially developed taking into account the peculiarities of the operating conditions of underwear. The peculiarities of the operating conditions and the basic functions of hospital underwear were determined. The comparative analysis of hygienic properties of traditional and modern fabrics for underwear was carried out. Using the standardized and the developed methods, adapted to the peculiarities of the conditions of use of the products, the indicators characterizing the processes of water absorption of the materials were experimentally determined. On the basis of the obtained values of quality indicators, a comprehensive assessment of the ability of materials to transfer moisture and air, with the calculation of the arithmetic complex quality index was done. This allowed to determine the material that is optimal in properties, which provides thermophysiological comfort when operating hospital underwear. Using the developed methods, which take into account the specifics of the operating conditions, a comparative analysis of the hygienic properties of traditional and innovative materials for underwear was carried out. A new range of textile materials for underwear has been proposed, taking into account the peculiarities of the operational situation of consumption.

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