scholarly journals Mechanical and Durability Characteristics of Eco-Friendly Fly Ash Bricks

Author(s):  
Chidananda G

Abstract: This paper presents an experimental investigation carried out on eco-friendly fly ash bricks having various percentage of fly ash, lime, gypsum, stone dust, coarse aggregate and boiler slag. Raw materials are added to the pan mixer with different mix proportions and are mixed thoroughly with water until a homogeneous mixture is formed. Prepared homogeneous mixture is fed into the press and moulded to a brick of size 200 x 200 x 300 mm using vibro-hydraulic press. Moulded bricks are air dried for 24 hours, arranged in stacks and are cured for a period of 28 days by sprinkling the water to achieve the optimum strength. Compressive strength, water absorption, efflorescence, dimension tolerance and density tests are conducted as per BIS codal provisions. Eco friendly fly ash bricks having varying proportions of industrial by-products with less content of stone dust satisfy compressive, water absorption, efflorescence, dimensional tolerance and density requirements as per BIS codal provisions and can be used in structures as a sustainable construction material. Keywords: Eco-friendly fly ash bricks, Compressive strength, Water absorption, Efflorescence, Dimension tolerance and Density

Author(s):  
Sophía Moncerrat Alvarado Mera ◽  
Andy Gabriel Vélez Soledispa ◽  
Wilter Enrique Ruiz Párraga ◽  
Eduardo Humberto Ortiz Hernández ◽  
César Mauricio Jarre Castro

  El hormigón obtenido a partir de vidrio finamente molido es una línea de investigación a nuevos materiales, basados en el ahorro del cemento y a su vez en la disminución del dióxido de carbono a la atmósfera para obtener un material constructivo más eficiente y sostenible. Con el propósito de buscar una solución para la fabricación de hormigones, la utilización del vidrio finamente molido como reemplazo parcial del cemento es una de las alternativas para integrarlo al proceso constructivo, cuyo objetivo es disminuir el empleo de materias primas no renovables, utilizando materiales reciclados con excelentes características de resistencia y durabilidad. En la presente investigación se estudió la resistencia a compresión del hormigón, usando vidrio finamente molido, sustituyéndolo en porcentajes del 5%, 10% y 15% en reemplazo parcial del cemento. Se elaboraron probetas de hormigón convencional y probetas de hormigón con adición de vidrio finamente molido, a cada probeta experimentada se le realizó el ensayo de resistencia a compresión del hormigón en un tiempo máximo de curado húmedo de 56 días. Se realizó la comparación entre el hormigón sin adición y el hormigón con porcentajes de vidrio finamente molido, llegando a la conclusión que el vidrio sustituido al 15% como reemplazo parcial del cemento disminuye su resistencia a compresión.   Palabras claves — vidrio finamente molido, resistencia a compresión, hormigón, adición, cemento.   Abstract  The concrete obtained from finely ground glass is a line of investigation to new materials, based on the saving of cement and in turn on the reduction of carbon dioxide to the atmosphere to obtain a more efficient and sustainable construction material. In order to find a solution for the manufacture of concrete, the use of finely ground glass as a partial replacement of cement is one of the alternatives to integrate it into the construction process, whose aim is to reduce the use of non-renewable raw materials, using recycled materials with excellent strength and durability characteristics. In this research, the compressive strength of concrete was studied, using finely ground glass, replacing it in percentages of 5%, 10% and 15% in partial replacement of cement. Conventional concrete test pieces and concrete test pieces with the addition of finely ground glass were produced and each tested test piece was tested for the compressive strength of the concrete within a maximum curing time of 56 days A comparison was made between aggregate concrete and concrete with finely ground glass percentages, concluding that glass replaced at 15% as a partial replacement for cement decreases its compressive strength.   Index Terms — finely ground glass, compressive strength, concrete, addition, cement.


2021 ◽  
Vol 2070 (1) ◽  
pp. 012184
Author(s):  
B Vijaya Prasad ◽  
N Anand ◽  
P D Arumairaj ◽  
M Sanath Kumar ◽  
T Dhilip ◽  
...  

Abstract Geopolymer concrete (GPC) is a Sustainable construction material, in which cement is completely replaced by Fly ash as binder. To control emission of CO2 during the production of cement, it is advisable to use alternate sustainable Cementitious material. The development of GPC become a major interest to use for in-situ and precast applications. The present study aims to develop High calcium fly ash based GPC with aid of alkaline liquids such as sodium Hydroxide (NaOH) and Sodium silicate (Na2SiO3). Different molarities i.e 4M, 6M, 8M and 10M are used to develop the GPC under ambient and oven curing process. In the present investigation the Fresh properties of GPC and Mechanical properties such as compressive strength, Tensile strength, Flexural strength and Elastic modulus of GPC are investigated. An increase of alkaline activator in in the mix decreased the workability of GPC. The developed GPC mix of 8M is found to be the optimum for gain in compressive strength. A polynomial relationship is obtained for the mechanical properties of GPC developed under ambient and oven curing. The development cost of GPC can be reduced up to 11.25 to 16.5% as compared with conventional concrete grade of M25.


2021 ◽  
Vol 11 (3) ◽  
pp. 1037
Author(s):  
Se-Jin Choi ◽  
Ji-Hwan Kim ◽  
Sung-Ho Bae ◽  
Tae-Gue Oh

In recent years, efforts to reduce greenhouse gas emissions have continued worldwide. In the construction industry, a large amount of CO2 is generated during the production of Portland cement, and various studies are being conducted to reduce the amount of cement and enable the use of cement substitutes. Ferronickel slag is a by-product generated by melting materials such as nickel ore and bituminous coal, which are used as raw materials to produce ferronickel at high temperatures. In this study, we investigated the fluidity, microhydration heat, compressive strength, drying shrinkage, and carbonation characteristics of a ternary cement mortar including ferronickel-slag powder and fly ash. According to the test results, the microhydration heat of the FA20FN00 sample was slightly higher than that of the FA00FN20 sample. The 28-day compressive strength of the FA20FN00 mix was approximately 39.6 MPa, which was higher than that of the other samples, whereas the compressive strength of the FA05FN15 mix including 15% of ferronickel-slag powder was approximately 11.6% lower than that of the FA20FN00 mix. The drying shrinkage of the FA20FN00 sample without ferronickel-slag powder was the highest after 56 days, whereas the FA00FN20 sample without fly ash showed the lowest shrinkage compared to the other mixes.


2020 ◽  
Vol 4 (2) ◽  
Author(s):  
Dwi Septiyana Sari ◽  
◽  
Susanti Sundari

Abstract This study discusses the use of fly ash waste from coal burning on the manufacture of PCC (Portland composite cement) at PT. XYZ Lampung. The purpose of this research is to look at the technical studies and the efficiency of raw materials in the use of fly ash in cement making, in this case PCC cement (Portland Composite Cement). The steps taken in analyzing the data in this study were viewed from a technical aspect by means of a physical test, namely the cement compressive strength test at the age of 3 days, 7 days, and 28 days using the Compression Testing Machine. This test was conducted to see the comparison of the compressive strength of PCC cement using limestone and fly ash as raw materials, then calculate the difference in raw material costs in the year before and after the replacement of limestone with fly ash. The results showed that cement with the addition of fly ash after 3 days, 7 days and 28 days had an increased compressive strength value, which increased 21.69%, 16.07% and 8.05% respectively of the compressive strength of cement using limestone. The use of fly ash as a substitute for limestone has an effect on the cost of raw materials, where the difference between the cost of raw materials in 2019 and the cost of raw materials in 2018 is Rp. 39,440,952,074.


2013 ◽  
Vol 10 (1) ◽  
Author(s):  
Rofikatul Karimah

Block made of mud is a building material used in making wall for building that is made fromsand, cement, and fly ash using certain percentage mud in sand. This research aimed to know theeffect of the use of lapindo mud towards the compressive strength, the absorption of block waterwith the mud dosage in sand are: 0%, 10%, 20%, 30%, and 40%. This research was an experimentalresearch; each design was made in size 10x20x40 cm using 5% of fly ash and without fly ash.The result of this research showed that the highest compressive strength was raised in 10%mud in sand with 5% fly ash that was 195 kg/cm2 or increased about 3.44 kg/cm2 within increasingpercentage about 10.651% towards the compressive of block without lapindo mud with 5% of flyash, and was included in class I quality of block. While for the 30% and 40% mud percentage islower compared with normal compressive strength of block. The test result of water absorption oflapindo mud block showed the higher value than 20% for lapindo mud block with 5% fly ash, inframing the mud blocks as the wall, those blocks need to be soaked first because the absorptionvalue of block is higher than 20%. Lapindo mud block without 5% fly ash has bricks water absorptionless than 20%, while in framing those bricks, they don’t need to be soaked because the absorptionof brick if lower than 20%. By using fly ash in mud block, we can get the higher compressivestrength and the lower water absorption.Keyword: Porong Mud, Block, Fly Ash, Compressive Strength, Absorption


Author(s):  
Safiki Ainomugisha ◽  
Bisaso Edwin ◽  
Bazairwe Annet

Concrete has been the world’s most consumed construction material, with over 10 billion tons of concrete annually. This is mainly due to its excellent mechanical and durability properties plus high mouldability. However, one of its major constituents; Ordinary Portland Cement is reported to be expensive and unaffordable by most low-income earners. Its production contributes about 5%–8% of global CO2 greenhouse emissions. This is most likely to increase exponentially with the demand of Ordinary Portland Cement estimated to rise by 200%, reaching 6000 million tons/year by 2050.  Therefore, different countries are aiming at finding alternative sustainable construction materials that are more affordable and offer greener options reducing reliance on non-renewable sources. Therefore, this study aimed at assessing the possibility of utilizing sugarcane bagasse ash from co-generation in sugar factories as supplementary material in concrete. Physical and chemical properties of this sugarcane bagasse ash were obtained plus physical and mechanical properties of fresh and hardened concrete made with partial replacement of Ordinary Portland Cement. Cost-benefit analysis of concrete was also assessed. The study was carried using 63 concrete cubes of size 150cm3 with water absorption studied as per BS 1881-122; slump test to BS 1881-102; and compressive strength and density of concrete according to BS 1881-116. The cement binder was replaced with sugarcane bagasse ash 0%, 5%, 10%, 15%, 20%, 25% and 30% by proportion of weight. Results showed the bulk density of sugarcane bagasse ash at 474.33kg/m3, the specific gravity of 1.81, and 65% of bagasse ash has a particle size of less than 0.28mm. Chemically, sugarcane bagasse ash contained SiO2, Fe2O3, and Al2O3 at 63.59%, 3.39%, and 5.66% respectively. A 10% replacement of cement gave optimum compressive strength of 26.17MPa. This 10% replacement demonstrated a cost saving of 5.65% compared with conventional concrete. 


Author(s):  
Adegbenle Bukunmi O

Laterite samples from Ede area with particle components of 19.7% clay, 32.8% silt and 47.5% sand was stabilized with combined cement, lime and bitumen and test for Compressive strength, Linear Shrinkage, Permeability and Water Absorption. The stabilizers were mixed with laterite soil in different ratios and percentage. The laterite carried 90% which is constant while the three stabilizers shared the remaining 10% in varying form. After 28 days of curing, laterite stabilizer with 90% of laterite, 8% of cement, 1% lime and 1% bitumen (LCLB1) possessed compressive strength of 2.01N/mm2. It Water Absorption Capacity was 3.05%. LCLB4 stabilizer (90% laterite, 6% cement, 2% lime and 2% bitumen) has the same compressive strength with LCLB1 stabilizer but with a high Water Absorption Capacity of 4.2%. The stabilizer of 90% laterite, 3.33% cement, 3.33% lime and 3.33% of bitumen (LCLB8) has the lowest compressive strength of 0.74N/mm2 and the highest Water Absorption Capacity of 5.39%. The results shows that LCLB1 stabilizer is a better stabilizer for strength and blocks made from laterite stabilized with it stand a good alternative to sand Crete blocks in building constructions. The combination of these stabilizers in order to determine a most economical volume combination for optimum performance is highly possible and economical.


2016 ◽  
Vol 7 (5) ◽  
pp. 546-550
Author(s):  
Aurelijus Daugėla ◽  
Džigita Nagrockienė ◽  
Laurynas Zarauskas

Cement as the binding agent in the production of concrete can be replaced with active mineral admixtures. Biofuel combustion fly ash is one of such admixtures. Materials used for the study: Portland cement CEM I 42.5 R, sand of 0/4 fraction, gravel of 4/16 fraction, biofuel fly ash, superplasticizer, water. Six compositions of concrete were designed by replacing 0%, 5%, 10%, 15% 20%, and 25% of cement with biofuel fly ash. The article analyses the effect of biofuel fly ash content on the properties of concrete. The tests revealed that the increase of biofuel fly ash content up to 20% increases concrete density and compressive strength after 7 and 28 days of curing and decreases water absorption, with corrected water content by using plasticizing admixture. It was found that concrete where 20% of cement is replaced by biofuel ash has higher frost resistance.


2021 ◽  
Vol 904 ◽  
pp. 453-457
Author(s):  
Samer Al Martini ◽  
Reem Sabouni ◽  
Abdel Rahman Magdy El-Sheikh

The self-consolidating concrete (SCC) become the material of choice by concrete industry due to its superior properties. However, these properties need to be verified under hot weather conditions. The paper investigates the behavior of SCC under hot weather. Six SCC mixtures were prepared under high temperatures. The SCC mixtures incorporated polycarboxylate admixture at different dosages and prolonged mixed for up to 2 hours at 30 °C and 40 °C. The cement paste was replaced with 20% of fly ash (FA). The fresh properties were investigated using slump flow, T50, and VSI tests. The compressive strength was measured at 3, 7, and 28 days. The durability of SCC mixtures was evaluated by conducting rapid chloride penetration and water absorption tests.


2019 ◽  
Vol 798 ◽  
pp. 364-369 ◽  
Author(s):  
Khemmakorn Gomonsirisuk ◽  
Parjaree Thavorniti

The aim of this work is to study the feasibility of preparation of fly ash based geopolymer using sodium water glass from agricultural waste as alternative activators. Rice husk ash and bagasse ash were used as raw materials for producing sodium water glass solution. The sodium water glass were produced by mixing rice husk ash and bagasse ash with NaOH in ball mill and boiling. The prepared sodium water glass were analyzed and used in geopolymer preparation process. The geopolymer paste were prepared by adding the obtained water glass and NaOH with fly ash. After cured at ambient temperature for 7 days, mechanical properties were investigated. Bonding and phases of the geopolymer were also characterized. The geopolymer from rice husk ash presented highest compressive strength about 23 MPa while the greatest for bagasse ash was about 16 MPa.


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