scholarly journals The Influence of Rotational Speed on the Wall Thickness and Mechanical Characteristic of Rotomouldable Plastics

2018 ◽  
Vol 6 (3) ◽  
Author(s):  
Nadhim Mejbil Faleh ◽  
Fatima Masood Hani

This study is interested in the main parameter of this technique that uses a cubic container with an internal dimension of 100 mm and a cylindrical container 100 mm in diameter. We implemented the work in the fifth stage: In the first stage, we designed and manufactured the multi-axial system. In the second stage, the specimens were moulded from polyester, PVC, and polyethylene at a rotational speed axis of 5–120 rpm. The results from this stage indicated that the optimal rotational speed of the steady quality in dimensions and properties of the parts are 85, 100 and 115 rpm. The third stage was concerned with the effect of the speed of rotation on the thickness of the wall. The rotational speed of the axes was changed, and the thickness of the moulded walls was measured. The laboratory measurements revealed that the maximum compression ratio with the change of speed is at the speed of 115 rpm. The fourth stage was concerned with the effect of the speed of rotation on the value of tensile strength. The rotational speed of the axes was changed, and the tensile strength of the mould was measured. The tests revealed an improvement in the tensile strength at the speed of 115 rpm compared with the other speeds. The fifth stage utilised a cylindrical mould, which was re-worked in the previous stages, to investigate the effect of the speed of rotation on the thickness of the wall and mechanical specifications. Based on the conducted experimental tests, the influence of the rotational speed, which characterized the moulding process, on selected geometrical features of the mould was studied and analysed theoretically and numerically. The results showed an increase of about 5% in the compression ratio with increased rotation speed within the range of 85 to 115 rpm. There was also an improvement of about 7% in the tensile strength with increased rotational speed from 85 to 115 rpm. These results are due to the increase in the centrifugal force on the wall of the mould during the process. Also, the study was characterized by the production of the composite of polyethylene reinforced by iron screen wire, with improvement in the mechanical properties by about 300% compared to the base material. 

Author(s):  
Sanjay Kumar ◽  
Sudhir Kumar ◽  
Ajay Kumar

The friction stir welding is a pioneering solid-state metal joining technique for producing high-quality joints in materials. In this article, Taguchi approach is applied to analyze the optimal process parameters for optimum tensile strength and hardness of welded dissimilar A6061 and A6082 alloys. An orthogonal array of L9 is implemented and the analysis of variance is employed to investigate the importance of parameters on responses. The experimental tests, conducted according to combination of rotational speed, tool tilt and types of tool pin profile parameters. The results indicate that the rotational speed is most significant process parameter that has the highest influence on tensile strength and hardness, followed by tool pin profile and tool tilt. The optimum results verified by conducting confirmation experiments. The predicted optimal value of tensile strength and hardness of dissimilar joints produced by friction stir welding are 267.74 MPa and 80.55 HRB, respectively.


Metals ◽  
2019 ◽  
Vol 9 (8) ◽  
pp. 893 ◽  
Author(s):  
Edward Tyrała ◽  
Marcin Górny ◽  
Magdalena Kawalec ◽  
Anna Muszyńska ◽  
Hugo F. Lopez

In the present work, an evaluation of the volume fraction of austenite in austempered ductile iron (ADI) is presented by means of three different methods. Experimental tests were conducted on ADI samples after different austempering conditions and contained different volume fractions of the phase components in the metallic matrix (ferrite plates + austenite). A comparison of the volume fraction of austenite was carried out by metallographic magnetic methods using a variable field, as well as X-ray quantitative phase analysis. The main purpose of this work is to show the effectiveness of the proposed magnetic method for estimating the volume fraction of austenite in ADI cast iron. It is evident that the new method in which variable magnetic fields are used to quantify the phase composition exhibits very high accuracy within the second stage of the austempering transformation, in which the metallic matrix consists of ferrite plates and high-carbon austenite. Finally, this research shows that within the first and third stages the estimation of the volume fraction of the austenite is hampered by errors resulting from the presence of martensite (first stage) and carbide phases (third stage).


2015 ◽  
Vol 5 (3) ◽  
pp. 185-200
Author(s):  
Robert Z. Birdwell

Critics have argued that Elizabeth Gaskell's first novel, Mary Barton (1848), is split by a conflict between the modes of realism and romance. But the conflict does not render the novel incoherent, because Gaskell surpasses both modes through a utopian narrative that breaks with the conflict of form and gives coherence to the whole novel. Gaskell not only depicts what Thomas Carlyle called the ‘Condition of England’ in her work but also develops, through three stages, the utopia that will redeem this condition. The first stage is romantic nostalgia, a backward glance at Eden from the countryside surrounding Manchester. The second stage occurs in Manchester, as Gaskell mixes romance with a realistic mode, tracing a utopian drive toward death. The third stage is the utopian break with romantic and realistic accounts of the Condition of England and with the inadequate preceding conceptions of utopia. This third stage transforms narrative modes and figures a new mode of production.


2019 ◽  
Vol 13 (4) ◽  
pp. 5804-5817
Author(s):  
Ibrahim Sabry

It is expected that the demand for Metal Matrix Composite (MMCs) will increase in these applications in the aerospace and automotive industries sectors, strengthened AMC has different advantages over monolithic aluminium alloy as it has characteristics between matrix metal and reinforcement particles.  However, adequate joining technique, which is important for structural materials, has not been established for (MMCs) yet. Conventional fusion welding is difficult because of the irregular redistribution or reinforcement particles.  Also, the reaction between reinforcement particles and aluminium matrix as weld defects such as porosity in the fusion zone make fusion welding more difficult. The aim of this work was to show friction stir welding (FSW) feasibility for entering Al 6061/5 to Al 6061/18 wt. % SiCp composites has been produced by using stir casting technique. SiCp is added as reinforcement in to Aluminium alloy (Al 6061) for preparing metal matrix composite. This method is less expensive and very effective. Different rotational speeds,1000 and 1800 rpm and traverse speed 10 mm \ min was examined. Specimen composite plates having thick 10 mm were FS welded successfully. A high-speed steel (HSS) cylindrical instrument with conical pin form was used for FSW. The outcome revealed that the ultimate tensile strength of the welded joint (Al 6061/18 wt. %) was 195 MPa at rotation speed 1800 rpm, the outcome revealed that the ultimate tensile strength of the welded joint (Al 6061/18 wt.%) was 165 MPa at rotation speed 1000 rpm, that was very near to the composite matrix as-cast strength. The research of microstructure showed the reason for increased joint strength and microhardness. The microstructural study showed the reason (4 %) for higher joint strength and microhardness.  due to Significant   of SiCp close to the boundary of the dynamically recrystallized and thermo mechanically affected zone (TMAZ) was observed through rotation speed 1800 rpm. The friction stir welded ultimate tensile strength Decreases as the volume fraction increases of SiCp (18 wt.%).


2020 ◽  
Author(s):  
Israa Bu Najmah ◽  
Nicholas Lundquist ◽  
Melissa K. Stanfield ◽  
Filip Stojcevski ◽  
Jonathan A. Campbell ◽  
...  

An insulating composite was made from the sustainable building blocks wool, sulfur, and canola oil. In the first stage of the synthesis, inverse vulcanization was used to make a polysulfide polymer from the canola oil triglyceride and sulfur. This polymerization benefits from complete atom economy. In the second stage, the powdered polymer is mixed with wool, coating the fibers through electrostatic attraction. The polymer and wool mixture is then compressed with mild heating to provoke S-S metathesis in the polymer, which locks the wool in the polymer matrix. The wool fibers impart tensile strength, insulating properties, and flame resistance to the composite. All building blocks are sustainable or derived from waste and the composite is a promising lead on next-generation insulation for energy conservation.


2019 ◽  
Author(s):  
Lucy Armstrong ◽  
Lorna Hogg ◽  
Pamela Charlotte Jacobsen

The first stage of this project aims to identify assessment measures which include items on voice-hearing by way of a systematic review. The second stage is the development of a brief framework of categories of positive experiences of voice hearing, using a triangulated approach, drawing on views from both professionals and people with lived experience. The third stage will involve using the framework to identify any positve aspects of voice-hearing included in the voice hearing assessments identified in stage 1.


2021 ◽  
pp. 1-24
Author(s):  
Philipp Klar ◽  
Georg Northoff

The existential crisis of nihilism in schizophrenia has been reported since the early days of psychiatry. Taking first-person accounts concerning nihilistic experiences of both the self and the world as vantage point, we aim to develop a dynamic existential model of the pathological development of existential nihilism. Since the phenomenology of such a crisis is intrinsically subjective, we especially take the immediate and pre-reflective first-person perspective’s (FPP) experience (instead of objectified symptoms and diagnoses) of schizophrenia into consideration. The hereby developed existential model consists of 3 conceptualized stages that are nested into each other, which defines what we mean by existential. At the same time, the model intrinsically converges with the phenomenological concept of the self-world structure notable inside our existential framework. Regarding the 3 individual stages, we suggest that the onset or first stage of nihilistic pathogenesis is reflected by phenomenological solipsism, that is, a general disruption of the FPP experience. Paradigmatically, this initial disruption contains the well-known crisis of common sense in schizophrenia. The following second stage of epistemological solipsism negatively affects all possible perspectives of experience, that is, the first-, second-, and third-person perspectives of subjectivity. Therefore, within the second stage, solipsism expands from a disruption of immediate and pre-reflective experience (first stage) to a disruption of reflective experience and principal knowledge (second stage), as mirrored in abnormal epistemological limitations of principal knowledge. Finally, the experience of the annihilation of healthy self-consciousness into the ultimate collapse of the individual’s existence defines the third stage. The schizophrenic individual consequently loses her/his vital experience since the intentional structure of consciousness including any sense of reality breaks down. Such a descriptive-interpretative existential model of nihilism in schizophrenia may ultimately serve as input for future psychopathological investigations of nihilism in general, including, for instance, its manifestation in depression.


2011 ◽  
Vol 66-68 ◽  
pp. 1207-1212 ◽  
Author(s):  
Mohd Sayuti ◽  
Shamsuddin Sulaiman ◽  
B.T. Hang Tuah Baharudin ◽  
M.K.A.M. Arifin ◽  
T.R. Vijayaram ◽  
...  

Vibrational moulding process has a remarkable effect on the properties of castings during solidification processing of metals, alloys, and composites. This research paper discusses on the investigation of mechanical vibration mould effects on the tensile properties of titanium carbide particulate reinforced LM6 aluminium alloy composites processed with the frequencies of 10.2 Hz, 12 Hz and 14 Hz. In this experimental work, titanium carbide particulate reinforced LM6 composites were fabricated by carbon dioxide sand moulding process. The quantities of titanium carbide particulate added as reinforcement in the LM6 alloy matrix were varied from 0.2% to 2% by weight fraction. Samples taken from the castings and tensile tests were conducted to determine the tensile strength and modulus of elasticity. The results showed that tensile strength of the composites increased with an increase in the frequency of vibration and increasing titanium carbide particulate reinforcement in the LM6 alloy matrix.


2021 ◽  
pp. 009524432110200
Author(s):  
Ali Ghorbankhan ◽  
Mohammad Reza Nakhaei ◽  
Ghasem Naderi

The friction stir process (FSP) method used to prepare polyamide 6 (PA6)/nitrile-butadiene rubber (NBR) nanocomposites with 1 wt% Graphene nanoparticles. Response surface methodology (RSM) and Box-Behnken design were used to study the effects of four input variables including tool rotational speed (ω), shoulder temperature (T), traverse speed (S), and the number of passes (N) on tensile strength and impact strength of PA6/NBR/Graphene nanocomposite. In order to investigate the dispersion state of Graphene and the morphology of the PA6/NBR blend in the presence of Graphene, wide x-ray patterns (WAX), scanning electron microscopy (SEM) were performed. Furthermore and differential scanning calorimetric (DSC) was used to investigate the thermal properties of PA6/NBR containing 1 wt% Graphene nanoparticles. The results confirmed that at the optimum range of input variables, PA6/NBR/Graphene nanocomposite provided good thermal stability as well as the highest tensile strength, and impact strength. This is caused by the large surface area to volume ratio of the dispersed layered Graphene in PA6/NBR blends. Under optimal conditions of the rotational speed of 1200 rpm, traverse speed of 20 mm/min, shoulder temperature of 125°C, and number pass of 3, the maximum tensile strength and impact strength are 70.4 MPa and 70.3 J/m, respectively.


2015 ◽  
Vol 754-755 ◽  
pp. 1017-1022 ◽  
Author(s):  
Petrică Vizureanu ◽  
Mirabela Georgiana Minciună ◽  
Dragoş Cristian Achiţei ◽  
Andrei Victor Sandu ◽  
Kamarudin Hussin

.The paper present aspects about the obtaining of non-precious dental alloys (type CoCrMo and CoCrMoSi7), the determination of chemical composition by optical emission spectrometry and the experimental tests for determining the tensile strength, made on standard plate samples. The base material used in experiments was a commercial alloy, from CoCrMo system, which belongs to the class of dental non-precious alloys, intended to medical applications. The obtaining of studied alloy was made on arc re-melting installation, under vacuum, type MRF ABJ 900. The process followed to realize a rapid melting, with a maximum admissible current intensity. The samples for tests were obtained by casting in an electric arc furnace, under vacuum, in optimal conditions for melting and solidification and processing by electro-erosion, to eliminate all the disturbing factors which come by processing conditions for the samples. The determination of chemical composition for cobalt based alloys, by optical emission spectrometry, was made on SpectromaxX equipment with spark. The electrical discharge is made with the elimination of an energy quantity, fact which determine plasma forming and light issue. Tensile tests for standard samples, made from cobalt based alloy, was made on Instron 3382 testing machine, and assisted by computer. The obtained results are: elongation, elasticity modulus, tensile strength and offer complete information about the analyzed mechanical properties. For the certitude of obtained experimental results, the tests were made on samples with specific dimensions according ISO 6892-1:2009(E) standard, both for the tensile strength, and also machine operation.


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