Influence of the Zinc Sublayer Method Production and Heat Treatment on the Microhardness of the Composite Ni-Al2O3 Coating Deposited on the 5754 Aluminium Alloy

2014 ◽  
Vol 59 (1) ◽  
pp. 355-358
Author(s):  
M. Karaś ◽  
M. Nowak ◽  
M. Opyrchał ◽  
M. Bigaj ◽  
A. Najder

Abstract In this study, the effect of zinc interlayer on the adhesion of nickel coatings reinforced with micrometric Al2O3 particles was examined. Nickel coating was applied by electroplating on EN AW - 5754 aluminium alloy using Watts bath at a concentration of 150 g/l of nickel sulphate with the addition of 50 g/l of Al2O3. The influence of zinc intermediate coating deposited in single, double and triple layers on the adhesion of nickel coating to aluminium substrate was also studied. The adhesion was measured by the thermal shock technique in accordance with PN-EN ISO 2819. The microhardness of nickel coating before and after heat treatment was additionally tested. It was observed that the number of zinc interlayers applied does not significantly affect the adhesion of nickel which is determined by thermal shock. No defect that occurs after the test, such as delamination, blistering or peeling of the coating was registered. Microhardness of the nickel coatings depends on the heat treatment and the amount of zinc in the interlayer. For both single and double zinc interlayer, the microhardness of the nickel coating containing Al2O3 particles increased after heat treatment, but decreased when a triple zinc interlayer was applied.

2005 ◽  
Vol 9 ◽  
pp. 21-30 ◽  
Author(s):  
Yi Chun Zhou ◽  
Y.P. Jiang ◽  
Y. Pan

The uniform nickel coatings on substrate of low carbon steel were prepared by an electrodeposition method. The residual stress in the electrodeposited nickel coating was measured by X-ray diffraction (XRD). It was tensile when the coating was not treated. Laser beam thermal shock was used to modify the mechanical properties of the nickel coating. Laser beam thermal shock could redistribute the residual stress in the nickel coating. The residual stress could be converted from tensile to compressive. A tensile method to determine the stress-strain curve of the coating is proposed where the stress-strain relationship of the substrate without coating was determined for the specimen loaded by an applied tensile force.


2012 ◽  
Vol 724 ◽  
pp. 311-314
Author(s):  
Wan Li Yang ◽  
Zhong Qi Shi ◽  
Zhi Hao Jin ◽  
Guan Jun Qiao

SiC/0~20% graphite (volume fraction) composites were successfully fabricated by pressureless sintering at 1700 °C for 2 h in nitrogen atmosphere. The impregnating and heat treatment process for the samples with silica sol/phenolic impregnant was carried out at 1450 °C for 2 h in nitrogen atmosphere. The Vickers hardness, oxidation resistance and thermal shock property of the composites before and after treatment were tested, and the microstructure and phase composition were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The results shown that the Vickers hardness of SiC/20% graphite was increased from 3.35 GPa to 4.90 GPa by heat treatment, and the oxidation resistance and thermal shock property of the heat treated samples were also improved significantly. The SEM and XRD results revealed that the formation of new SiC particles by the reaction of silica sol and phenolic was the main reason for the mechanical properties improvements.


Author(s):  
R. M. Anderson

Aluminum-copper-silicon thin films have been considered as an interconnection metallurgy for integrated circuit applications. Various schemes have been proposed to incorporate small percent-ages of silicon into films that typically contain two to five percent copper. We undertook a study of the total effect of silicon on the aluminum copper film as revealed by transmission electron microscopy, scanning electron microscopy, x-ray diffraction and ion microprobe techniques as a function of the various deposition methods.X-ray investigations noted a change in solid solution concentration as a function of Si content before and after heat-treatment. The amount of solid solution in the Al increased with heat-treatment for films with ≥2% silicon and decreased for films <2% silicon.


2015 ◽  
Vol 0 (1) ◽  
Author(s):  
Oleksandr M. Dubovyi ◽  
Oleksandr V. Chechel ◽  
Oleksandr O. Zhdanov

2021 ◽  
pp. 002199832110046
Author(s):  
Wei Feng ◽  
Chengwei Tang ◽  
Lei Liu ◽  
Jian Chen ◽  
Yang Zhang ◽  
...  

ZrB2 particles were preset to the C-AlSi interface to improve oxidation resistance of C/C preform and adjust the microstructure of the interpenetrated C/C-AlSi composite prepared through pressure infiltration of eutectic AlSi into a fiber fabric based porous C/C skeleton. Micro-morphology investigations suggested that the AlSi textures were changed from dendritic to petals-like state, and the nano to micro-scale ZrB2 particles were dispersed into AlSi and affected the distribution of Al and Si nearby carbon. Tests demonstrated that C/C-AlSi have slight lower density and thermal expansion coefficient, and higher original compressive strength, while C/C-ZrB2-AlSi composites presented an outstanding strength retention rate after thermal shock. Fracture and micro-morphology indicated that the influence of the preset ZrB2 to the interface of carbon and alloy greatly affected the generation and propagation of cracks, which determined the diverse compression behaviors of the composites before and after thermal shock.


Author(s):  
Mathew Alphonse ◽  
V.K. Bupesh Raja ◽  
M.S. Vivek ◽  
N.V. Sai Deepak Raj ◽  
M. Satya Sai Darshan ◽  
...  

Author(s):  
Marcin Szmul ◽  
Katarzyna Stan-Glowinska ◽  
Marta Janusz-Skuza ◽  
Agnieszka Bigos ◽  
Andrzej Chudzio ◽  
...  

AbstractThis work presents a detailed description of a bonding zone of explosively welded Ti/steel clads subjected to stress relief annealing, applied in order to improve the plasticity of the final product. The typical joint formed by the welding process possesses a characteristic wavy interface with melted regions observed mainly at the crest regions of waves. The interface of Ti/steel clads before and after annealing was previously investigated mostly in respect to the melted regions. Here, a sharp interface between the waves was analyzed in detail. The obtained results indicate that the microstructure of a transition zone of that area is different along the width. After the heat treatment at 600 °C for 1.5 hours, titanium carbide (TiC) together with α-Fe phase forms at the interface in local areas of relatively wide interlayer (~ 1 µm), while for most of the sharp interface, a much thinner zone up to about 400 nm, formed by four sublayers containing intermetallic phase and carbides, is present. This confirms that carbon diffusion induced by applied heat treatment significantly influences the final microstructure of the Ti/steel interface zone. Side bending tests confirmed high plasticity of welds after applied heat treatment; however, the microhardness measurements indicated that the strengthening of the steel in the vicinity of the interface had not been removed completely.


Author(s):  
Palani Karthikeyan ◽  
Sumit Pramanik

In industry, thermally shocked components lead to early failures and unexpected breakdowns during production resulting in huge losses in profit. Thus, the present study investigates the as-received, hardened and hardened and nitrogen treated H13 tool steels subjected to a thermal shock gradient similar to the actual industrial applications. The thermal shock gradients were created by using an in-house-built thermal shock fatigue cyclic treatment machine. The effect of thermal shock fatigue cyclic treatments at 1000 and 2000 thermal shock cycles in hot and molten metal chambers was noticed. All the thermal shock fatigue cyclic-treated samples were analysed by hardness, X-ray diffraction, microscopy and magnetic tests. The interesting changes in hardness, distorted crystal structure and crack initiation were found to be different for differently treated H13 tool steel specimens. The molten aluminium was more prone to stick to the surface of as-received as well as hardened and nitrogen treated steel compared to the hardened H13 steel specimens, which would delay the crack initiation. The wear resistance properties of the hardened H13 steel specimens were found to be higher than as-received and hardened and nitrogen treated H13 steel specimens after thermal shock fatigue cyclic treatment. The loss in magnetic properties was significant for the hardened and hardened and nitrogen treated samples compared to as-received H13 tool steel specimens. Therefore, the present 1000 and 2000 thermal fatigue cycles for 30 s at 670 °C would be worthy to predict the proper heat treatment method to design the parameters as well as the life of die-casting components and to help in the economical production of casting.


2015 ◽  
Vol 651-653 ◽  
pp. 677-682 ◽  
Author(s):  
Anatoliy Popovich ◽  
Vadim Sufiiarov ◽  
Evgenii Borisov ◽  
Igor Polozov

The article presents results of a study of phase composition and microstructure of initial material and samples obtained by selective laser melting of titanium-based alloy, as well as samples after heat treatment. The effect of heat treatment on microstructure and mechanical properties of specimens was shown. It was studied mechanical behavior of manufactured specimens before and after heat treatment at room and elevated temperatures as well. The heat treatment allows obtaining sufficient mechanical properties of material at room and elevated temperatures such as increase in ductility of material. The fractography of samples showed that they feature ductile fracture with brittle elements.


2014 ◽  
Vol 809-810 ◽  
pp. 884-889
Author(s):  
Zhen Tan ◽  
Hui Ying Chen ◽  
Bi Hao Lan ◽  
Xiang Wen Tong ◽  
Xiao Mei Ba

Hydrogen zeolite was modified with CeO2 by impregnation - filtration - heat treatment. Hydrogen-zeolite samples before and after modification were characterized by XRD and SEM. The catalytic efficiency of modified hydrogen-zeolite was investigated. Such modification conditions were explored: as the CeO2 percentage, calcination temperature, calcination time, impregnation temperature. The results show that the optimal CeO2 percentage is 0.5%, calcination temperature is 600°C, calcination time is 2h, impregnation temperature is 75°C. The aspirin yield reaches 78.3% under the optimal conditions, compared with that (64.8%) catalyzed by sulfuric acid and that (70.4%) catalyzed by unmodified zeolite. XRD, SEM characterizations show that Ce ions can be doped into the zeolite framework. And the modification makes the zeolite particle size become smaller, which is reduced to 50.5nm from 56.76nm. A high efficient and eco-enviromently catalyst was got by modification.


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