scholarly journals Recycling of Foundry Sand Wastes in Self-Compacting Mortars: Use as Cementitious Materials and Fine Aggregates

2019 ◽  
Vol 9 (2) ◽  
pp. 195-200 ◽  
Author(s):  
Ghania Sebki ◽  
Brahim Safi ◽  
Kahina Chahour

Abstract This work aims to study the possibility recycling of foundry sand wastes (FSW) as a cementations additive and fine aggregate in self-compacting mortars (SCM). For this, an experimental study was carried out to evaluate physical and mechanical properties of SCM. Firstly, sand is substituted by the foundry sand waste at dosages (0%, 10%, 30%, and 50%) by weight of the sand. Secondly cement is partially substituted by crushed foundry sand waste at different ratio (0%, 10%, 20%, 30%, and 50%) by weight of cement. The obtained results show that up to 50%, (FSW) can be used as fine aggregate for mortars without affecting the essential proprieties of mortar. However, beyond 50% of sand substitution, mortars lose their fluidity. The compressive strength of the mortars with 50% of cement substitution decreased compared to the control mortar. Value of the highest compressive strength recorded at 28 days, is of the order of 50 MPa for the mortar with 20% of cement substitution. Also, stress-strain curve show an acceptable mechanical behavior of FSW-based mortar at 50% of sand substitution.

2019 ◽  
Vol 26 (1) ◽  
pp. 449-464 ◽  
Author(s):  
Mifeng Gou ◽  
Longfei Zhou ◽  
Nathalene Wei Ying Then

AbstractOne of the advantages of cement and the cement concrete industry in sustainability is the ability to utilize large amounts of industrial solid wastes such as fly ash and ground granulated blast furnace slag. Tailings are solid wastes of the ore beneficiation process in the extractive industry and are available in huge amounts in some countries. This paper reviews the potential utilization of tailings as a replacement for fine aggregates, as supplementary cementitious materials (SCMs) in mortar or concrete, and in the production of cement clinker. It was shown in previous research that while tailings had been used as a replacement for both fine aggregate and cement, the workability of mortar or concrete reduced. Also, at a constant water to cement ratio, the compressive strength of concrete increased with the tailings as fine aggregate. However, the compressive strength of concrete decreased as the replacement content of the tailings as SCMs increased, even whentailings were ground into smaller particles. Not much research has been dedicated to the durability of concrete with tailings, but it is beneficial for heavy metals in tailings to stabilize/solidify in concrete. The clinker can be produced by using the tailings, even if the tailings have a low SiO2 content. As a result, the utilization of tailings in cement and concrete will be good for the environment both in the solid waste processing and virgin materials using in the construction industry.


Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 3849 ◽  
Author(s):  
Manuel J. Chinchillas-Chinchillas ◽  
Manuel J. Pellegrini-Cervantes ◽  
Andrés Castro-Beltrán ◽  
Margarita Rodríguez-Rodríguez ◽  
Víctor M. Orozco-Carmona ◽  
...  

Currently it is necessary to find alternatives towards a sustainable construction, in order to optimize the management of natural resources. Thus, using recycled fine aggregate (RFA) is a viable recycling option for the production of new cementitious materials. In addition, the use of polymeric microfibers would cause an increase in the properties of these materials. In this work, mortars were studied with 25% of RFA and an addition of polyacrylonitrile PAN microfibers of 0.05% in cement weight. The microfibers were obtained by the electrospinning method, which had an average diameter of 1.024 µm and were separated by means of a homogenizer to be added to the mortar. Cementing materials under study were evaluated for compressive strength, flexural strength, total porosity, effective porosity and capillary absorption, resistance to water penetration, sorptivity and carbonation. The results showed that using 25% of RFA causes decreases mechanical properties and durability, but adding PAN microfibers in 0.05% caused an increase of 2.9% and 30.8% of compressive strength and flexural strength respectively (with respect to the reference sample); a decrease in total porosity of 5.8% and effective porosity of 7.4%; and significant decreases in capillary absorption (approximately 23.3%), resistance to water penetration (25%) and carbonation (14.3% after 28 days of exposure). The results showed that the use of PAN microfibers in recycled mortars allowed it to increase the mechanical properties (because they increase the tensile strength), helped to fill pores or cavities and this causes them to be mortars with greater durability. Therefore, the use of PAN microfibers as a reinforcement in recycled cementitious materials would be a viable option to increase their applications.


2014 ◽  
Vol 584-586 ◽  
pp. 987-992
Author(s):  
Wei Liu ◽  
Wei Xi ◽  
Yi Lu Zhang

As a new green building material, straw concrete are introduced about its mechanical properties and characteristics. Mechanical properties test such as prism compressive strength, elastic modulus and Poisson's ratios use standard prismatic blocks. Under different rate of corn straw, cement, sand and fly ash, test gets the full stress-strain curve. Results show that with increase of volume of corn straw, the prism compressive strength reduces significantly. Comparing with natural concrete, elastic modulus of straw concrete can reduces greatly. Poisson’s ratio reduces with increase of volume of corn straw. Fly ash could improve property of the material and replace cement, but excessive replacement will reduce the strength of material.


2021 ◽  
Vol 2 (1) ◽  
pp. 46-54
Author(s):  
Neti Rahmawati ◽  
Irwan Lakawa ◽  
Sulaiman Sulaiman

Concrete is one of the most widely used building materials today interms of physical construction. Concrete is made from a mixture offine, coarse aggregate, cement, and water with a certain ratio, aswell as materials that are usually added to the concrete mixtureduring or during mixing, to changing the properties of concrete tomake it more suitable in certain jobs and more economical, can alsobe added with certain other mixed materials as needed if deemednecessary. Seashells can be used to mix concrete. This study aims todetermine whether the addition of shells aggregate shells in aconcrete mixture can affect the mechanical properties of concrete.The specimens used are in the form of cubes with a size of 15cm x 15cm x 15 cm, consisting of additional concrete coarse and fineaggregate with shell substitution percentage of 0%, 15%, 20% with atotal sample of 45, with the planned concrete quality of K225. Theuse of sea shells in increasing the compressive strength of concrete isbetter used as fine aggregate than coarse aggregate. The use of seashells as a substitute for fine aggregates achieves maximum resultsat 20% composition.


2021 ◽  
Vol 11 (22) ◽  
pp. 10550
Author(s):  
Haicheng Niu ◽  
Lei Wang ◽  
Jianhua Li ◽  
Jiakun Ji

Research on the utilization of recycled concrete in civil engineering applications is gaining popularity world-wide due to the increased efforts to promote preservation of the environment and sustainable development. Recycled concrete is, however, presently still limited to nonstructural applications. This is due to the poor mechanical properties of recycled concrete, which make it difficult to cope with complex mechanical environments. Therefore, an experimental work is presented to investigate the mechanical behaviour of recycled concrete, focusing on the cube, flexural, and uniaxial compressive mechanical properties of steel-polyvinyl alcohol fibre-doped specimens. The test results showed that the compressive strength and the flexural strength of the recycled concrete increased by 6.0% and 55.2%, respectively, when steel fibre was single-incorporated. The cubic compressive strength of the recycled concrete decreased by 14.1% when polyvinyl alcohol fibre was single-incorporated, but there was a 47.9% increase in the flexural strength of recycled concrete. Based on these tests, the elastic modulus, the Poisson’s ratio, and the uniaxial compression toughness were digitised to derive mathematical expressions that provided a theoretical understanding of the mechanical properties of steel-polyvinyl alcohol fibre-reinforced recycled concrete. Moreover, combining the characteristics of the uniaxial compressive stress–strain curve of fibre-reinforced recycled concrete, an equation for the uniaxial compressive stress–strain curve of recycled concrete associated with the fibre characteristic value was established, which agreed well with the test results.


2021 ◽  
Vol 1030 ◽  
pp. 73-87
Author(s):  
Amin Al-Fakih ◽  
Bashar S. Mohammed ◽  
M.S. Liew ◽  
M.W.A. Wahab ◽  
Sani Haruna

The Disposal of Scrap Tires has Resulted in Major Environmental Problems Worldwide. Therefore, Utilizing Scrap Tires as Crumb Rubber is being Used in Brick Production to Improve the Properties of the Bricks as well as to Provide Feasible Waste Management of Scrap Tires. this Study Presents the Literature Research on Utilizing Crumb Rubber in Bricks Manufacturing. the Review Summarized the Manufacturing Process of Producing Crumb Rubber and then Documented the Application of Crumb Rubber in Masonry. the Results Show that the Compressive Strength of Masonry Bricks Decreases with the Increased Percentage Substitution of Crumb Rubber as a Replacement of Fine Aggregate while the Water Absorption Increased. Moreover, the Addition of Crumb Rubber in Masonry Applications Reduce the Density which Produce Lightweight Masonry Products. Generally, the Findings Confirmed that the Masonry Bricks Incorporated Crumb Rubber Exhibit Good Physical and Mechanical Properties. the Usage of Crumb Rubber in Bricks Making Helps to Solve Problems Associated with Scrap Tire Management all over the World.


2011 ◽  
Vol 250-253 ◽  
pp. 17-21 ◽  
Author(s):  
Ji Shu Sun ◽  
Yuan Ming Dou ◽  
Bo Li ◽  
Zhao Xia Chen

Dynamic compressive tests of plain concrete specimens (C30 and C40) are carried out on MTS, with the uniaxial strain rate ranging from 10-5/s to 10-2/s. The impacts of strain rates on concrete strength are studied systematically. The mechanical properties of compressive strength, elastic modulus and compressive stress-strain curve of concrete under different stain rates are also analyzed. The experiental relationships between strain rate and compressive strength of concrete are established. It is found that the compressive strength of concrete increases with the strain rate increasing. Modulus is also showing a growth trend, but the growth rate varies greatly; and the stress-strain curve under dynamic loads is similar to the one under static loads. These research achievements can provide us with a more accurate grasp of concrete actual working conditions and provide some guidance to structural design of concrete. These are important to build the dynamic damage constitutive models, too.


2008 ◽  
Vol 591-593 ◽  
pp. 854-859
Author(s):  
Sivaldo Leite Correia ◽  
F.L. Souza ◽  
G. Dienstmann ◽  
Marilena Valadares Folgueras ◽  
Dachamir Hotza

This paper presents some of the results of an investigation on the possible applications of use of waste concrete aggregates from mixer trucks concrete productions (WCA) in concrete. The investigation has been carried out using factorial design for experimental design. For the study, the physical and mechanical properties along their durability of concrete produced with WCA were investigated and the results presented. Concrete mixtures were prepared using WCA as the replacement of natural fine aggregate at the level 10%, 20% and 30 wt.% with water/cement ratios of 0.40, 0.50 and 0.60. Properties of fresh and hardened concrete were evaluated: fresh unit weight, consistency, 7-day and 28-day compressive strength were carried out in specimens. The necessary data for establishing a mix proportion design and a quality control method are obtained using a full factorial design 32. The influence of level of WCA on the mineralogical composition has been established, and its suitability for use in a concrete application has been assessed. Empirical contour plots for the physical-mechanical properties of fresh and hardened concrete with WCA were obtained via regression analysis, which predict that as the amount of waste increases, has no or little effect on the compressive strength of concrete mixes. The results form confirmation experiments justify the prediction from the statistical approach.


MRS Advances ◽  
2019 ◽  
Vol 4 (54) ◽  
pp. 2939-2949 ◽  
Author(s):  
Ismael Justo-Reinoso ◽  
Mark T. Hernandez

ABSTRACTA new generation of cementitious materials is being engineered to selectively inhibit the growth of Acidithiobacillus, which are a key genera of acid-generating bacteria responsible for microbially induced concrete corrosion (MICC). In this context, the substitution of metal-laden granular activated carbon (GAC) particles and/or steel slag for a fraction of the fine aggregates traditionally used in concrete mixture has proven useful. While the antimicrobial properties of specific heavy metals (i.e. copper and cobalt) have been leveraged to inhibit acid-generating bacteria growth on sewer pipes, few studies have researched how biocidal aggregates may affect the microstructural and mechanical properties of cementitious materials. We report here on the effects that these biocidal aggregates substitutions can have on compressive strength, flowability, and setting times of cement-based formulations. Results showed that increases in compressive strength, regardless of the presence or absence of biocidal metals, resulted from the GAC incorporation where sand replacement was 3% by mass or lower, while flowability decreased when percentages higher than 3% of GAC was incorporated in a cement mix. When substituting fine aggregate with steel slag particles in mass ratios between 5% and 40%, compressive strength was not affected, regardless of the presence or absence of copper. Setting times were not affected by the inclusion of GAC or steel slag particles except when substituting GAC particles at 10% of the fine aggregate mass; under this condition both initial and final setting times were decreased. Results suggest that in order to have enhanced inhibition potential against acidophilic microorganisms and equal or improved mechanical properties, a combination of 1% metal-laden GAC and 40% copper-laden steel slag is an optimum fine aggregate substitution scenario.


2021 ◽  
Vol 3 (1) ◽  
pp. 65-72
Author(s):  
Danindra Pramudya Wardana ◽  
Gilang Fadhlurrahman Evriantama ◽  
Muhtarom Riyadi

Concrete is a material commonly used for structural work. However, concrete has one disadvantage, namely that its specific gravity is high enough so that the dead load on a structure becomes large. One way to deal with high concrete density is to use Styrofoam waste as a substitute for some of the fine aggregate. This research was conducted to examine the physical and mechanical properties as well as the optimum value of compressive strength, split tensile strength and modulus of elasticity of concrete with a 0.4 fas using Styrofoam as a partial substitute for fine aggregate. The research method used is an experimental method by making the test object in the form of a concrete cylinder with a diameter of 15 cm and a height of 30 cm. The composition of the concrete mixture used is a volume ratio of 1 Pc: 2 Ps: 2 Kr with a fas 0.4. The styrofoam variations used are 10%, 20%, and 30% of the ratio to the volume of fine aggregate in normal concrete mixtures. Testing of the mechanical properties of concrete was carried out at the age of 7, 14, 21, and 28 days for the concrete compressive strength test, and 28 days for the split tensile strength of the concrete, and the modulus of elasticity. The results showed that the compressive strength of the concrete increased with the age of the concrete and the addition of the styrofoam variations with the exception of the 10% variation. For the split tensile strength test, there was an increase in line with the increase in the styrofoam variation, while the modulus of elasticity decreased at 10% variation against 0% variation and increased at 20% and 30% variation with 0% variation.


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