scholarly journals STUDYING THE EFFECTIVENESS OF THE NiCrN ALLOY FORGING PROCESS

2013 ◽  
Vol 4 (4) ◽  
pp. 59-65
Author(s):  
Jerzy Schmidt ◽  
Alexander Kazakov ◽  
Andrzej Zagórski ◽  
Andrzej Świątoniowski
Keyword(s):  
Plastic Deformation ◽  
Cast Alloy ◽  
Cast State ◽  
Alloy Structure ◽  
Forging Process ◽  
Initial Alloy ◽  
Plastic Processing ◽  
Alloy State ◽  
Deformation Ability ◽  
Deformation Tests

Abstract Chromium- and nickel based alloys offer good mechanical properties, while keeping them also in highly corrosive environment. In addition, the introduction of the nitrogen at the level of 0.3 to 0.5% to the alloy structure, increases the plastic deformation ability of the cast alloy. This observation is fully confirmed by the results of the plastic deformation tests (performed on Gleeble), which are presented in this paper. The laboratory samples made of NiCrN wrought alloy and processed by die forging, demonstrated the significant increase of the yield stress and plastic deformation ability for the applied deformation degrees. The experiments showed about twofold increase of the resistance to cyclic loading for the forged products, when comparing it to the initial alloy state after casting. The developed technology (validated by numerical simulations) has been used to manufacture the workpiece for the propeller shaft. The results of the deformation performance for the element subjected to plastic processing have been compared with the material in its cast state.

Effects of Hot Extrusion and Aging on Microstructure and Mechanical Properties of Mg-Zn-Si-Ca Magnesium Alloy

2013 ◽  
Vol 668 ◽  
pp. 823-829 ◽  
Author(s):  
Xiu Qing Zhang ◽  
Ge Chen ◽  
Yang Wang ◽  
Min Yu Han
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Tensile Strength ◽  
Magnesium Alloy ◽  
Ultimate Tensile Strength ◽  
Cast Alloy ◽  
Hot Extrusion ◽  
Extrusion Process ◽  
Extrusion Ratio ◽  
Deformation Ability

Homogenized magnesium alloy Mg-6Zn-Si-0.25Ca has been hot-extruded and then aging treated for improving the magnesium alloy plastic deformation ability and promoting applications of magnesium alloys. In the hot extrusion process, the influences of extrusion parameters for microstructures and mechanical properties of Mg-6Zn-Si-0.25Ca magnesium alloy were investigated. The results show that dynamic recrystallization occurred during hot extrusion. Compared with as-cast alloy, the grains are fined remarkably, and the mechanical properties are enhanced obviously. Twin crystals appeared in grains after hot extrusion, with the extrusion temperature rising, twin crystal structures has been reduced. Aging further increased the mechanical properties of the estruded alloy. The ultimate tensile strength of Mg-6Zn-Si-0.25Ca alloy is about 385 MPa and the elongation is about 11% when extruded at 320°C(extrusion ratio is 10) and aged at 190°C for 8h.

scholarly journals Investigation on Microstructural Evolution and Properties of an Al-Cu-Li Alloy with Mg and Zn Microalloying during Homogenization

Metals ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 1010 ◽  
Author(s):  
Hongying Li ◽  
Weichen Yu ◽  
Xiaoyu Wang ◽  
Rong Du ◽  
Wen You
Keyword(s):  
Thermal Stability ◽  
Plastic Deformation ◽  
Yield Strength ◽  
Microstructural Evolution ◽  
Cast Alloy ◽  
Second Step ◽  
Pinning Effect ◽  
Atom Clusters ◽  
Deformation Ability ◽  
Strong Pinning

The microstructural evolution and properties of an Al-Cu-Li alloy with Mg and Zn microalloying (Al-3.5Cu-1.5Li-0.5Mg-0.4Zn-0.3Mn-0.12Zr-0.06Ti) ingot subjected to homogenization (second-step annealing at 500 °C for 24 h following first-step annealing at 400 °C for 8 h) were investigated. Mg-Zn atom clusters were enriched at the end of dendrites as well as low-melting eutectic phases such as S (Al2CuMg), T2 (Al6CuLi3), TB (Al7.5Cu4Li) and T1 (Al2CuLi) in the as-cast alloy. During homogenization, Mg-Zn atom clusters diffused from the segregation to the vacancies, leading to the dissolution of the low-melting eutectic phases. Not only Al3Zr particles were observed at 500 °C, but more fine and uniform spherical dispersoids appeared, which were assumed as Al3(ZrxTiyLi1−x−y). Mg and Zn microalloying can promoted the nucleation of Al3Zr and Al3(ZrxTiyLi1−x−y) dispersoids, as well as T (Al20Cu2Mn3) phases, which all inhibited recrystallization effectively and improve the uniformity of the grains due to the strong pinning effect. The yield ratio was decreased from 0.81 to 0.52 with the yield strength decreased from 172 MPa to 61 MPa, which showed better plastic deformation ability of the alloy subjected to homogenization. In addition, the dissolution of low-melting eutectic phases and formation of Al3(ZrxTiyLi1−x−y) dispersoids resulted in the significant improvement on thermal stability.

Severe plastic deformation of Al-1%Cu Alloy processed by a Simple Cyclic Extrusion Compression technique

2018 ◽  
Vol 1 (1) ◽  
pp. 77-90
Author(s):  
Walaa Abdelaziem ◽  
Atef Hamada ◽  
Mohsen A. Hassan
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Severe Plastic Deformation ◽  
Deformation Behavior ◽  
Cast Alloy ◽  
Surface Hardness ◽  
Grain Structure ◽  
Compression Technique ◽  
Cu Alloy ◽  
Cyclic Extrusion Compression

Severe plastic deformation is an effective method for improving the mechanical properties of metallic alloys through promoting the grain structure. In the present work, simple cyclic extrusion compression technique (SCEC) has been developed for producing a fine structure of cast Al-1 wt. % Cu alloy and consequently enhancing the mechanical properties of the studied alloy. It was found that the grain structure was significantly reduced from 1500 µm to 100 µm after two passes of cyclic extrusion. The ultimate tensile strength and elongation to failure of the as-cast alloy were 110 MPa and 12 %, respectively. However, the corresponding mechanical properties of the two pass CEC deformed alloy are 275 MPa and 35%, respectively. These findings ensure that a significant improvement in the grain structure has been achieved. Also, cyclic extrusion deformation increased the surface hardness of the alloy by 49 % after two passes. FE-simulation model was adopted to simulate the deformation behavior of the material during the cyclic extrusion process using DEFORMTM-3D Ver11.0. The FE-results revealed that SCEC technique was able to impose severe plastic strains with the number of passes. The model was able to predict the damage, punch load, back pressure, and deformation behavior.

scholarly journals Microstructural Characterization and Mechanical Properties of Ti-6Al-4V Alloy Subjected to Dynamic Plastic Deformation Achieved by Multipass Hammer Forging with Different Forging Temperatures

2019 ◽  
Vol 2019 ◽  
pp. 1-12 ◽  
Author(s):  
Xiurong Fang ◽  
Jiang Wu ◽  
Xue Ou ◽  
Fuqiang Yang
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Volume Fraction ◽  
Microstructural Characterization ◽  
Optical Microscope ◽  
Strain Rates ◽  
Materials Properties ◽  
Forging Process ◽  
Hammer Forging ◽  
Dynamic Plastic Deformation

Dynamic plastic deformation (DPD) achieved by multipass hammer forging is one of the most important metal forming operations to create the excellent materials properties. By using the integrated approaches of optical microscope and scanning electron microscope, the forging temperature effects on the multipass hammer forging process and the forged properties of Ti-6Al-4V alloy were evaluated and the forging samples were controlled with a total height reduction of 50% by multipass strikes from 925°C to 1025°C. The results indicate that the forging temperature has a significant effect on morphology and the volume fraction of primary α phase, and the microstructural homogeneity is enhanced after multipass hammer forging. The alloy slip possibility and strain rates could be improved by multipass strikes, but the marginal efficiency decreases with the increased forging temperature. Besides, a forging process with an initial forging temperature a bit above β transformation and finishing the forging a little below the β transformation is suggested to balance the forging deformation resistance and forged mechanical properties.

Influence of Severe Plastic Deformation on Physicomechanical Properties of Ti-40 mas % Nb Alloy

2016 ◽  
Vol 685 ◽  
pp. 525-529
Author(s):  
Zhanna G. Kovalevskaya ◽  
Margarita A. Khimich ◽  
Andrey V. Belyakov ◽  
Ivan A. Shulepov
Keyword(s):  
Plastic Deformation ◽  
Severe Plastic Deformation ◽  
Cold Working ◽  
Young Modulus ◽  
Physicomechanical Properties ◽  
X Ray Diffraction ◽  
Refined Grains ◽  
X Ray ◽  
Initial Alloy ◽  
Composition Structure

The changes of the phase composition, structure and physicomechanical properties of Ti‑40 mas % Nb after severe plastic deformation are investigated in this paper. By the methods of microstructural, X-ray diffraction analysis and scanning electron microscopy it is determined that phase and structural transformations occur simultaneously in the alloy after severe plastic deformation. The martensitic structure formed after tempering disappears. The inverse α'' → β transformation occurs. The structure consisting of oriented refined grains is formed. The alloy is hardened due to the cold working. The Young modulus is equal to 79 GPa and it is less than that of initial alloy and close to the value obtained after tempering. It is possible that Young modulus is reduced by additional annealing.

scholarly journals Molecular Dynamics Study on the Impact of Cu Clusters at the BCC-Fe Grain Boundary on the Tensile Properties of Crystal

Metals ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1533
Author(s):  
Haichao Zhang ◽  
Xufeng Wang ◽  
Huirong Li ◽  
Changqing Li ◽  
Yungang Li
Keyword(s):  
Molecular Dynamics ◽  
Plastic Deformation ◽  
Grain Boundary ◽  
Grain Boundaries ◽  
Tensile Properties ◽  
Structural Phase ◽  
Structural Phase Transformation ◽  
Tensile Process ◽  
Deformation Ability ◽  
The Impact

The molecular dynamics (MD) method was used to simulate and calculate the segregation energy and cohesive energy of Cu atoms at the Σ3{111}(110) and Σ3{112}(110) grain boundaries, and the tensile properties of the BCC-Fe crystal, with the grain boundaries containing coherent Cu clusters of different sizes (a diameter of 10 Å, 15 Å and 20 Å). The results showed that Cu atoms will spontaneously segregate towards the grain boundaries and tend to exist in the form of large-sized, low-density Cu clusters at the grain boundaries. When Cu cluster exists at the Σ3{111}(110) grain boundary, the increase in the size of the Cu cluster leads to an increase in the probability of vacancy formation inside the Cu cluster during the tensile process, weakening the breaking strength of the crystal. When the Cu cluster exists at the Σ3{112}(110) grain boundary, the Cu cluster with a diameter of 10 Å will reduce the strain hardening strength of the crystal, but the plastic deformation ability of the crystal will not be affected, and the existence of Cu clusters with a diameter of 15 Å and 20 Å will suppress the structural phase transformation of the crystal, and significantly decrease the plastic deformation ability of the crystal, thereby resulting in embrittlement of the crystal.

Compressive properties of bulk metallic glass with small aspect ratio

2007 ◽  
Vol 22 (2) ◽  
pp. 501-507 ◽  
Author(s):  
F.F. Wu ◽  
Z.F. Zhang ◽  
S.X. Mao
Keyword(s):  
Plastic Deformation ◽  
Aspect Ratio ◽  
Metallic Glass ◽  
Bulk Metallic Glass ◽  
Deformation Behavior ◽  
Shear Bands ◽  
Compressive Load ◽  
Small Aspect Ratio ◽  
Compressive Properties ◽  
Deformation Ability

The quasi-static compressive deformation behavior of a Vitreloy 1 bulk metallic glass (BMG) with an aspect ratio of 0.25 was investigated. It is found that the friction and the confinement at the specimen–loading platen interface will cause the dramatic increase in the compressive load, leading to higher compressive strength. In particular, the BMG specimens show great plastic-deformation ability, and plenty of interacted, deflected, wavy, or branched shear bands were observed on the surfaces after plastic deformation. The formation of the strongly interacted, deflected, wavy, or branched shear bands can be attributed to the triaxial stress state in the glassy specimens with a very small aspect ratio.

Plastic Deformation Simulation of Sintered Ferrous Material in Cold-Forging Process

2018 ◽  
Vol 941 ◽  
pp. 552-557
Author(s):  
Yuki Morokuma ◽  
Shinichi Nishida ◽  
Yuichiro Kamakoshi ◽  
Koshi Kanbe ◽  
Tatsuya Kobayashi ◽  
...  
Keyword(s):  
Plastic Deformation ◽  
True Strain ◽  
Fem Analysis ◽  
True Stress ◽  
Density Change ◽  
Cold Forging ◽  
Strain Diagram ◽  
Metal Part ◽  
Forging Process ◽  
Sintering Time

A cold forging process of Mo-alloyed sintered steel was simulated by finite element method (FEM) analysis considering density change in the process. Moreover, the effect of sintering time on the behavior of the densification and the plastic deformation of it in the cold-forging process was also investigated. Using the true stress-true strain diagram obtained by the compression test with a sintered specimen, the modified true stress-true strain diagram was derived for large plastic deformation analysis with the porous material model. The result of FEM analysis for the cold compression process of the sintered specimen revealed that the analysis can simulate the shape of the excessive metal part and density change of it. Also, it was found that local deformation becomes large and thus the excessive metal part extends with increasing sintering time although the difference in the true stress-true strain diagrams is negligible.

Sign in / Sign up

Export Citation Format

Share Document