scholarly journals Effect of Rice Husk on the Sand Mold Properties and the Quality of Cast Iron

Author(s):  
Charnnarong Saikaew ◽  
Chaiyan Poolpraserd
Keyword(s):  
2007 ◽  
Vol 24-25 ◽  
pp. 229-232
Author(s):  
S.L. Ma ◽  
Wei Li ◽  
Cong Rong Zhu ◽  
J. Zhang ◽  
H.C. Ye

Tungsten carbide which is a hard and brittle material was ground by cast-iron bonded diamond wheel with ELID (Electrolytic In-Process Dressing) technique, for the purpose of getting high efficiency, super-precision machining. Three kinds of cast-iron bonded diamond wheels with different grain size were adopted to get different grinding efficiency and surface quality of workpieces. The grinding properties of cast-iron bonded grinding wheels with different grain size and the ground surface quality of tungsten carbide are discussed in this paper. The experiment results indicate that, under the same feeding amount, the grinding efficiency of the wheel with bigger grain size is higher, and it could make the dimension accuracy of the workpiece controllable, but the wheel with smaller grain size could get better ground surface quality. The two grinding phases are decided by the ratio between the size of abrasive grain and the thickness of the oxide layer on the grinding wheel.


2022 ◽  
Author(s):  
Sunita Kumari ◽  
Dhirendra Singhal ◽  
Rinku Walia ◽  
Ajay Rathee

Abstract The present project proposes to utilize rice husk and maize cob husk ash in the cement to mitigate the adverse impact of cement on environment and to enhance the disposal of waste in a sustainable manner. Ternary concrete / MR concrete was prepared by using rise husk and maize cob ash with cement. For the present project, five concrete mixes MR-0 (Control mix), MR-1 (Rice husk ash 10% and MR-2.5%), MR-2 (Rice husk ash 10% and MR-5%), MR-3 (Rice husk ash 10% and MR-2.5%), MR-4 (Rice husk ash 10% and MR-2.5%) were prepared. M35 concrete mix was designed as per IS 10262:2009 for low slump values 0-25mm. The purpose is to find the optimum replacement level of cement in M35 grade ternary concrete for I – Shaped paver blocks.In order to study the effects of these additions, micro-structural and structural properties test of concretes have been conducted. The crystalline properties of control mix and modified concrete are analyzed by Fourier Transform Infrared Spectroscope (FTIR), Scanning Electron Microscopy (SEM), and X-Ray Diffraction (XRD). The results indicated that 10% Rice husk ash and 5% maize cob ash replaced with cement produce a desirable quality of ternary concrete mix having good compressive strength. The results of SEM analysis indicated that the morphology of both concrete were different, showing porous structure at 7 days age and become unsymmetrical with the addition of ashes. After 28 day age, the control mix contained more quantity of ettringite and became denser than ternary concrete. XRD analysis revealed the presence of portlandite in large quantity in controlled mix concrete while MR concrete had the partially hydrated particle of alite.


2014 ◽  
Vol 40 (1) ◽  
pp. 33-40
Author(s):  
Nurdan Aycan ◽  
Nurdan Gamze Turan

Abstract The effects of different volumetric ratios of bulking agents to pulp/paper-mill sludge on composting were studied. Rice husk and corncob were used as bulking agents. Volumetric ratios of bulking agents to pulp/paper-mill sludge were used as 10:100 and 25:100. To monitor the evolution of the composting systems, routine parameters such as temperature, moisture, pH, total N, NH4 +-N, NO3 --N, total C, and C/N ratio were analyzed. The results indicated that the agro-based materials significantly affected compost maturity parameters. Moreover, the quality of the product obtained in the composting process treated with the agro-based materials achieved satisfactory stabilization and sanitation for application to land.


2016 ◽  
Vol 16 (3) ◽  
pp. 157-161 ◽  
Author(s):  
M. Hrubovčáková ◽  
I. Vasková ◽  
M. Benková ◽  
M. Conev

Abstract The main bulk density representation in the molding material is opening material, refractory granular material with a particle size of 0.02 mm. It forms a shell molds and cores, and therefore in addition to activating the surface of the grain is one of the most important features angularity and particle size of grains. These last two features specify the porosity and therefore the permeability of the mixture, and thermal dilatation of tension from braking dilation, the thermal conductivity of the mixture and even largely affect the strength of molds and cores, and thus the surface quality of castings. [1] Today foundries, which use the cast iron for produce of casts, are struggling with surface defects on the casts. One of these defects are veining. They can be eliminated in several ways. Veining are foundry defects, which arise as a result of tensions generated at the interface of the mold and metal. This tension also arises due to abrupt thermal expansion of silica sand and is therefore in the development of veining on the surface of casts deal primarily influences and characteristics of the filler material – opening material in the production of iron castings.


2008 ◽  
Vol 33 (7) ◽  
pp. 4791-4801
Author(s):  
A. El-Agamy ◽  
M. Elsayed ◽  
A. El-Hissiwy ◽  
M. Darwish
Keyword(s):  

2021 ◽  
pp. 23-28
Author(s):  
V. A. Gulevskiy ◽  
◽  
S. N. Tsurikhin ◽  
V. V. Gulevskiy ◽  
N. Yu. Miroshkin ◽  
...  

Research is devoted to the influence of the technological method of modifying gray cast iron for the manufacture of steel casting molds. Heavy operation imposes stringent requirements both on the design of molds and on the materials from which they are made. They reliably withstand the effects of steel poured into them, having a temperature of 1600–1700 °C, thermal shock, which is directly proportional to this temperature, as well as significant effects of cyclic thermal stress and deformation. Specific operating conditions of molds (high heating temperature, their installation on movable and stationary ditches, intensive traffic flows, etc.) complicate the necessary processes directly during their operation. Modeling geometric shapes on a scale of geometric similarity 1:10. Tests were carried out on molds cast from cast iron for consumable electrodes, modified with ferrosilicon (FS65 GOST 1415-93), primary aluminum A99 (GOST 11069-2001), vanadium slag (SHVD-1 TU14-11-178-86), FSB-30) and silicomishmetal (SIMISH-1). These modifiers were chosen for modification, as they are widely used in production. Thus, the conducted studies of the nature of the deformation of the walls of the molds and the stress-strain state on models made of gray and modified cast iron make it possible to assess the advantages and disadvantages of the resulting structure and shape of graphite. Further, the methods of the rational formula of the outer surface of profiled and sheet molds are used, having predetermined the nature of destruction in advance. The use of thin-walled used rational forms can significantly reduce their specific consumption. The study of the quality of the metal cast into the experimental curved outer surface showed that the macrostructure of the metal of the experimental and ordinary ingots is the same. The work was attended by N.V Markina, senior lecturer at the Dept. of Machines and Foundry Technology, Volgograd State Technical University.


2019 ◽  
Vol 41 (2) ◽  
pp. 196-204
Author(s):  
Roberto Caetano de Oliveira ◽  
Carlos Eduardo da Silva Pedroso ◽  
Vanessa Nogueira Soares ◽  
Lílian Madruga de Tunes ◽  
Géri Eduardo Meneghello ◽  
...  

Abstract: Annual ryegrass seeds having low physiological quality can lead to the formation of pastures with undesirable plant stands for soil cover and forage utilization pastures. Thus, the objective of this study was proposing a vigor test to classify annual ryegrass seeds. For that, different sowing depths (0.5, 1.0, 1.5, 2.0, 2.5 and 3.0 cm) over three substrates (sand, coconut fiber, and carbonized rice husk) were tested to differentiate the physiological quality of four seed lots of annual ryegrass cv. BRS Ponteio having similarities in germination and moisture. The seed lots were classified according to vigor through the field seedling emergence (FSE), 1,000-seeds weight, saturated salt accelerated aging, and germination first count. The 2.5 cm of sand sowing depth and 3.0 cm of coconut fiber sowing depth provided separation of seed lots in similar groups of those reported to FSE test through the seedling emergence and speed of seedling emergence tests.


Metals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 1060
Author(s):  
Piotr Kurylo

The article presents a detailed analysis of technical and organizational problems of modernization of a phosphoric cast iron casting process. The paper indicates the need to optimize the process of phosphoric cast iron casting, and the analysis carried out in the article about the possibility of optimization of the casting process allowed us to determine the main direction of modernization of the process, oriented on a significant increase in the quality of the cast iron, as well as in the direction of a significant increase in the efficiency of the cast iron production process.


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