Manufacturing of Thermal and Acoustic Insulation From (Polymer Blend/Recycled Natural Fibers)

2020 ◽  
Vol 38 (12A) ◽  
pp. 1801-1807
Author(s):  
Huda M. Khdier ◽  
Ahmed H. Ali ◽  
Wafaa M. Salih

These works study the characterization of thermal and acoustic insulation behavior of Polymer Blend/Recycled Natural Fibers. Acoustic insulation is an important property in design criterion in buildings and used to avoid the damage caused by the sounds of the explosion of rockets and bombs. This work is done through reinforcing 80% epoxy resin EP with 20% polycarbonate PC with two different recycled natural fiber RNF (hemp fiber H.F., cornhusk fiber C.H.F) at various weight fractions of (2,4,6) %, the samples, were formed by hand lay-up then the acoustic and thermal insulation tests carried out. The results show that altering both kinds of RNF can improve acoustic insulation. Also, it could be noticed that sound insulation efficiency can improve with increasing RNF weight fraction. Finally, the optimum results got at 6% hemp composite that shows better acoustic insulation than cornhusk composites. The thermal conductivity improved by increasing the fiber weight fraction. The maximum value of thermal conductivity for composite samples with (H.F., C.H.F) fibers at (6% wt) equal to (0.71609W/m. Kº) and (0.73686W/m. Kº), respectively. The composite samples with C.H.F. fibers have slightly higher thermal conductivity value than composite samples with H.F.

2020 ◽  
Vol 3 (3) ◽  
Author(s):  
Alfan Ekajati Latief ◽  
Nuha Desi Anggraeni ◽  
Dedy Hernady

ABSTRAK Serat alam yang berfungsi sebagai penguat memiliki sifat yang lebih ringan, mudah dibentuk, tahan korosi, harga murah dan memiliki kekuatan yang sama dengan material logam. Serat bahan alami yang memiliki kekuatan tarik, tekan dan impak yang baik diantaranya serat rami dan daun nanas. Untuk matriks Polipropilena high impact (PPHI) yang banyak digunakan dalam industri otomotif.. Pada penelitian ini dipelajari pengaruh fraksi volume serat alami terhadap sifat mekanik komposit PPHI berpenguat serat alami. Komposit PPHI dibuat dengan menggunakan metode Hand Lay Up pada temperatur 2500C dengan fraksi volume serat alami sebesar 10%, dimana serat dibuat digunting halus hingga memiliki ukuran mesh 120/170, 170/200 dan dibawah 200 mesh, Kekuatan tarik komposit diukur dengan mengacu pada standar ASTM 3039, kekuatan tekan diukur mengacu pada ASTM D 695. Harga Impak dari komposit diukur dengan mengacu pada ASTM D 6110-04. Pada penelitian ini dapat disimpulkan, fraksi volume 10 % serat alami yang baik ketika dicampur dengan matriks polipropilena high impact adalah serat nanas dengan meshing 170/200 dapat meningkatkan kekuatan tarik PPHI sebesar 40 % dan meningkatkan harga impak PPHI sebesar 50,8 % jika dilihat penelitan sebelumnya yakni menggunakan serat rami dibawah mesh 1200 dengan matriks PPHI. Kata Kunci: Rami, Daun Nanas, Polipropilena High Impact, Hand Lay Up. ABSTRACT Natural fibers that function as reinforcement have lighter properties, are easily formed, are corrosion resistant, are cheap and have the same strength as metal materials. Natural fiber which has good tensile, compressive and impact strength including Ramie and pineapple leaves. For high impact polypropylene matrix (PPHI) which is widely used in the automotive industry. In this study the effect of volume fraction of natural fibers on the mechanical properties of PPHI composites with natural fiber reinforced properties was studied. PPHI composites are made using the Hand Lay Up method at a temperature of 2500C with a volume fraction of natural fibers of 10%, where fibers are made finely shaved to have a mesh size of 120/170, 170/200 and below 200 mesh, the tensile strength of the composite is measured by reference to the standard ASTM 3039, compressive strength measured refers to ASTM D 695. The impact price of the composite is measured with reference to ASTM D 6110-04. In this study it can be concluded, a good volume fraction of 10% natural fiber when mixed with high impact polypropylene matrix is pineapple fiber with meshing 170/200 can increase the tensile strength of PPHI by 40% and increase the impact price of PPHI by 50.8% if seen by research previously that used hemp fiber under mesh 1200 with PPHI matrix. Keywords: Ramie Pineapple, High Impact Polypropylene, Hand Lay Up.


2021 ◽  
Vol 31 (3) ◽  
pp. 139-144
Author(s):  
Hamza Chelali ◽  
Ahmed Meghezzi ◽  
Abir Berkouk ◽  
Mohamed Toufik Soltani ◽  
George Winning

In this study, polymer-hybrid natural fibers composites were prepared using unsaturated polyester resin (UPR) as the matrix and a filler using date palm leaf fiber (DPLF) and orange peel fiber (OPF). The effect of DPLF and OPF on mechanical behavior (tensile strength and elongation at break), moisture absorption, UPR gel time (tgel) and peak exothermic temperature (Tpeak) were determined. The composites of UPR reinforced with DPLF and OPF were processed by hand lay-up technique. The UPR weight fraction was maintained at 90%, and DPLF/OPF proportions varied so that the percentage of natural fiber was 10 wt%. Seven (07) composites were prepared (C1, C2, C3, C4, C5, C6 and C7) with different DPLF:OPF ratios (0:0, 1:0, 0.75:0.25, 0.5:0.5, 0.33:0.67, 0.25:0.75, 0:1) respectively in order to screen the possible interactions. DPLF were surface modified using 6% Alkali treatment, OPF were used without surface modification. Unlike DPLF, OPF showed considerable increase of UPR tgel and Tpeak which act as natural inhibitor. Tensile strength and fracture strength were also impacted negatively and positively depending on the different fiber proportions. Absorption tests showed a decrease in the composites hydrophobicity which increases significantly with higher DPLF proportions.


2021 ◽  
Vol 16 ◽  
pp. 155892502110448
Author(s):  
Santhanam Sakthivel ◽  
Selvaraj Senthil Kumar ◽  
Eshetu Solomon ◽  
Gedamnesh Getahun ◽  
Yohaness Admassu ◽  
...  

This research paper reports a study on thermal and sound insulation samples developed from sugarcane bagasse and bamboo charcoal for automotive industry applications. The sugarcane bagasse and bamboo charcoal fiber is a potential source of raw material that can be considered for thermal and sound insulation applications. Natural fibers are commonly used in diverse applications and one of the most important applications is sound absorption. Natural fiber hybrid composite currently is in greater demand in industries because of their advantages such as low cost, biodegradability, acceptable physical properties, and so on. Eco-friendly sound-absorbing composite materials have been developed using bamboo charcoal and sugarcane bagasse fibers. From these fibers five types of natural fiber green composite were developed using the compression bonding technique. The natural composite noise control performance contributes to its wider adoption as sound absorbers. The sound absorption coefficient was measured according to ASTM E 1050 by the Impedance tube method. The physical properties of natural fiber composites such as thickness, density, porosity, air permeability, and thermal conductivity were analyzed for all samples in accordance with ASTM Standard. The result exposed that natural fiber green composite were absorbing the sound resistance of more than 70% and the natural fibers composites provide the best acoustic absorption properties, these composite materials have adequate moisture resistance at high humidity conditions without affecting the insulation and acoustic properties.


2021 ◽  
pp. 2188-2196
Author(s):  
Tagreed M. Al-Saadi ◽  
Anaam W. Watan ◽  
Hanaa G. Attiya

This study was achieved to satisfy two goals, the first of which is to treat an environmental problem represented by the disposal of date seeds, and the second is the use of these wastes to improve some mechanical and thermal properties of poly methyl methacrylate PMMA through strengthening different proportions of the powder of date seeds. Particles of date seeds were used as a natural strengthening material for PMMA polymer, by mixing the matrix material (resin) with the hardener while still stirring continuously for a period of 10 min. After that, the samples of the reinforced material were prepared by adding the powder of date seeds, which is the reinforcing substance, with different percentages of weight fraction (0, 0.5, 1, 2, 3, 5 wt. %) and a grain size of <75 µm, while continuing to stir (10 min) for a second time. The composite samples were prepared by the Hand-Lay-up method and cut according to the standard ASTM. Thermal conductivity and some mechanical properties, such as impact strength, tensile strength, compressive strength, flexural strength, and hardness, were studied. An improvement was found in all properties at the reinforcement rate of 1-2 wt. %.


2021 ◽  
pp. 096739112110511
Author(s):  
Rana M Salih

Composite materials were prepared using epoxy as a matrix and nanoclay as a reinforcement with weight fractions 5% and 10%, using hand lay-up as a preparation technique. An unreinforced epoxy cast was also prepared for comparison. Heat and acoustic insulation were studied, in addition to tensile, compression, and impact tests. The results showed that the sound levels were the highest in the unreinforced specimen, and decreased gradually with nanoclay, suggesting that the nanoclay have impeded the path for sound waves transmission. The same behavior was observed with thermal conductivity. The tensile strength for the 5% wt. specimens were about 40% higher than that of the 10% wt. specimens, and about 60% higher than the unreinforced epoxy. The Young's modulus was 1.899 MPa, 3.25 MPa, and 4.143 MPa for the 5%, 10%, and unreinforced epoxy, respectively. Impact and compressive strengths were directly proportional with nano clay content. Scanning electron microscopy was used to reveal the microscopic details. The results prove that the addition of nanoparticles must be optimized to get the desired results.


2020 ◽  
Vol 10 (7) ◽  
pp. 2636
Author(s):  
Hom Nath Dhakal ◽  
Sikiru Oluwarotimi Ismail ◽  
Johnny Beaugrand ◽  
Zhongyi Zhang ◽  
Jurgita Zekonyte

The quest for sustainable, low-cost and environmental friendly engineering materials has increased the application of natural fiber-reinforced polymer (FRP) composite. This paper experimentally investigates the effects of variable mean hemp fiber (HF) aspect ratios (ARs) of 00 (neat), aspect ratios AR_19, AR_26, AR_30 and AR_38 on nano-mechanical (hardness, modulus, elasticity and plasticity), surface and thermal properties of hemp fiber/polycaprolactone (HF/PCL) biocomposites. These biocomposites were characterized by nanoindentation, contact angle, surface energy, thermogravimetric analysis (TGA), thermal conductivity and differential scanning calorimetry (DSC) techniques. After nanoindentation and thermal conductivity tests, the results obtained evidently show that the HF/PCL sample with aspect ratio (AR_26) recorded optimal values. These values include maximum hardness of approximately 0.107 GPa, elastic modulus of 1.094 GPa, and plastic and elastic works of 1.580 and 1.210 nJ, respectively as well as maximum thermal conductivity of 0.2957 W/mK, when compared with other samples. Similarly, the optimal sample exhibits highest main degradable temperature and degree of crystallinity of 432 ℃ and 60.6%, respectively. Further results obtained for the total surface energies and contact angles of these samples with glycerol and distilled water are significant for their materials selection, design, manufacturing and various applications.


2020 ◽  
Vol 17 (2) ◽  
pp. 0494
Author(s):  
Shanaz Ahmad et al.

This work aims to enhance acoustic and thermal insulation properties for polymeric composite by adding nanoclay and rock wool as reinforcement materials with different rations. A polymer blend of (epoxy+ polyester) as matrix materials was used. The Hand lay-up technique was used to manufacture the castings. Epoxy and polyester were mixed at different weight ratios involving (50:50, 60:40, 70:30, 80:20, and 90:10) wt. % of (epoxy: polyester) wt. % respectively. Impact tests for optimum sample (OMR), caustic and thermal insulation tests were performed. Nano clay (Kaolinite) with ratios ( 5 and 7.5% ) wt.% , also hybrid reinforcement materials involving (Kaolite 5 & 7.5 % wt.% + 10% volume fraction of rockwool ) were added as reinforcement materials to the optimum sample. Results of impact test prove that the optimum sample has (80:20) wt. % of mixing ratio of (epoxy: polyester) wt. % for using as matrix materials. Moreover, the adding of nanoclay (Kaolinite) with ratio (7.5 wt.%) leads to the highest sound insulation. The sound intensity started at (99.8) db at 100 Hz, and reached to (101.3) db at 10000 Hz., which is much lower than the values obtained from the un-reinforced blend, of which the sound intensity started at (107.2) db and reached to (108.7) db., at the same range of frequencies. Thermal conductivity results show that the optimum matrix with (7.5 %) wt. % has the lowest value about (0.443 k.w\m .c).         The results show that the blend reinforced with nano clay in a weight fraction (7.5)% has the best sound insulation, so that the sound intensity started at (99.8) db at 100 Hz., and reached (101.3) db at 10000 Hz., which is much lower than the values obtained from the unreinforced blend, of which the sound intensity started at (107.2) db and reached (108.7) db., applying the same range of frequencies. The same casting (blend+7.5% nanoclay) showed the lowest value of thermal conductivity (xxxx) W.m°C in comparison with castings that were made of unreinforced blend and those  hybridized with rockwool.


2018 ◽  
Vol 16 (38) ◽  
pp. 17-25 ◽  
Author(s):  
R. H. Khalaf

New polymer blend with enhanced properties was prepared from (80 %) epoxy resin (Ep), (20%) unsaturated polyester resin (UPE) as a matrix material. The as-obtained polymer blend was further reinforced by adding Sand particles of particle size (53 μm) with various weight fraction (5, 10, 15, 20 %). Thermal conductivity and sorption measurements are performed in order to determine diffusion coefficient in different chemical solutions (NaOH, HCl) with concentration (0.3N) after immersion for specific period of time (30 days). The obtained results demonstrate that the addition of sand powder to (80%EP/20%UPE) blend leads to an increase of thermal conductivity, with an optimum/minimum diffusion coefficient in (HCl)/(NaOH), respectively.


2017 ◽  
Vol 2 (3) ◽  
pp. 309-314
Author(s):  
Sihama I. Salih ◽  
Jawad K. Oleiwi ◽  
Hwazen S. Fadhil

Natural fibers have recently become attractive to researchers due to their low cost, fairly good mechanical properties, high specific strength, non-abrasive, eco-friendly, bio-degradability and biocompatibility  characteristics, they are exploited as a replacement for the conventional fibers, such as glass, aramid and carbon. This study investigated the influence of fiber length and weight fraction of natural siwak fiber, with the selected length of (2, 6 and 12 mm) and weight fraction (3, 6 and 9 wt %), on some of mechanical and physical properties such as (tensile, impact and hardness), in addition to test the infrared spectroscopy FTIR of the prepared denture base resin and all of these tests were carried out at laboratory temperature.The properties of PMMA reinforced by natural fiber are mainly affected by the interfacial adhesion strength between the matrix and the fiber, and in order to improve interconnection between the siwak fiber and PMMA matrix, so the siwak fibers were treated with alkali (sodium hydroxide) solution prior to use as reinforcement materials. The results illustrated that the tensile strength, young modulus, fracture toughness and hardness tended to be improved with length and concentration ratios of siwak fiber, while the impact strength and elongation percentage at break decrease with fiber content in composite samples.


2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
Guan-Yu Zheng

Natural fiber bundle like hemp fiber bundle usually includes many small lumens embedded in solid region; thus, it can present lower thermal conduction than that of conventional fibers. In the paper, characteristic of anisotropic transverse thermal conductivity of unidirectional natural hemp fiber bundle was numerically studied to determine the dependence of overall thermal property of the fiber bundle on that of the solid region phase. In order to efficiently predict its thermal property, the fiber bundle was embedded into an imaginary matrix to form a unit composite cell consisting of the matrix and the fiber bundle. Equally, another unit composite cell including an equivalent solid fiber was established to present the homogenization of the fiber bundle. Next, finite element thermal analysis implemented by ABAQUS was conducted in the two established composite cells by applying proper thermal boundary conditions along the boundary of unit cell, and influences of the solid region phase and the equivalent solid fiber on the composites were investigated, respectively. Subsequently, an optional relationship of thermal conductivities of the natural fiber bundle and the solid region was obtained by curve fitting technique. Finally, numerical results from the obtained fitted curves were compared with the analytic Hasselman-Johnson’s results and others to verify the present numerical model.


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