scholarly journals Application of taguchi method to investigation of optimal abrasive jet polishing parameters

Author(s):  
LOC PHAM HUU

The surface finish of N-BK7 optical glass is improved by abrasive jet polishing (AJP) process. Taguchi’s method is employed to investigate optimal AJP parameters. The important parameters that influence the N-BK7 surface finish are determined by Analysis of variance (ANOVA). The optimal parameters are found based on Taguchi’s experimental results and signal noise ratio (S/N). These optimal parameters are: polishing time of 45 min, pump pressure of 5 kgf/cm2, standoff distance of 12 mm, abrasive grain type of Al2O3, abrasive grain concentration of 20 %, and impact angle of 40°. The surface finish (Ra) of the N-BK7 is improved significantly from 0.350 µm to 0.018 µm.

Author(s):  
Pham Huu Loc ◽  
Fang-Jung Shiou ◽  
Zong-Ru Yu ◽  
Wei-Yao Hsu

The aim of this study is to investigate optimal air-driving fluid jet polishing (FJP) parameters by using Taguchi's method to improve surface roughness of N-BK7 optical glass on a machining center. An orthogonal array and the signal-to-noise (S/N) ratio are employed to determinate the optimal polishing parameters, and analysis of variance (ANOVA) is used to identify the main parameters that affect the surface roughness of the N-BK7 optical glass. An air-driving FJP tool is newly designed and fabricated to conduct experiments. To determinate the optimal air-driving FJP parameters, six polishing parameters, namely air pressure, impact angle, standoff distance, the abrasive material, abrasive concentration, and polishing time, are selected as the control factors of experiments. Based on the Taguchi's L18 orthogonal array experimental results and the S/N ratio, the optimal parameters for the N-BK7 optical glass are found. These optimal parameters are to be as follows: an air pressure of 0.490 MPa, an impact angle of 40 deg, a standoff distance of 12 mm, the abrasive material of Al2O3, an abrasive concentration of 10 wt. %, and a polishing time of 30 min. The surface roughness of specimen is improved from Ra = 0.350 μm–0.032 μm by using the optimal air-driving FJP parameters. In addition, the determined optimal polishing parameters for the plane surface are applied to the surface finish of an N-BK7 spherical lens, and the surface roughness of the spherical lens can be improved from Ra = 0.421 μm to 0.202 μm within an area of 283.6 μm × 200 μm.


2022 ◽  
Author(s):  
Jose Luis Meseguer Valdenebro ◽  
Eusebio José Martínez Conesa ◽  
Antonio Portoles

Abstract The aim of this work is to carry out the design of experiments that determine the influence of the welding parameters using Taguchi’s method on the grain size, HAZ, and the degree of dilution in 6063-T5 alloy. The welding process used is GMAW and the welding parameters are power, welding speed and bevel spacing. The study of the influence of the welding parameters on the measurements made in the welding (which are the size of heat affected zone, the degree of dilution, and the grain size) allows one to determine the quality of the joint . In addition, the welding parameter most influential in minimising the three measurements will be determined.


This research is a study of the turning process by testing with brass material. There are three control factors: spindle of speed, feed rate, and depth of cut respectively. The turning process requires variable control,affect the quality of production productivity and production costplanning an experiment with the Taguchi Method help in theexperiment the analysis of variance, orthogonal array, and signal and noise ratios were considered as an experiment and survey of brass turning characteristics to determine the lowest material removal rate.The results obtained from the experiment were used to repeat the experiment for confirmation. This requires the turning process to be reliable and optimized


2017 ◽  
Vol 48 (3) ◽  
pp. 559-579 ◽  
Author(s):  
Chang-Mou Wu ◽  
Ching-Hsiang Hsu ◽  
Ching-Iuan Su ◽  
Chun-Liang Liu ◽  
Jiunn-Yih Lee

In this study, the Taguchi method, analysis of variance, and principal component analysis were used to design the optimal parameters with respect to different quality characteristics for the continuous electrospinning of polyacrylonitrile nanofibrous yarn. The experiment was designed using a Taguchi L9(34) orthogonal array. The Taguchi method is a unique statistical method for efficiently evaluating optimal parameters and the effects of different factors on quality characteristics. The experimental results obtained by this method are more accurate and reliable than one-factor-at-a-time experiments. The control factors discussed in this work include the draw ratio, nozzle size, flow rate, and draw temperature. The quality characteristics taken into consideration are fiber diameter, fiber uniformity, and fiber arrangement. The parameters to optimize the different quality characteristics were obtained from the main effect plot of the signal-to-noise ratios, after which analysis of variance and confidence intervals were applied to confirm that the results were acceptable. Multiple quality characteristics were analyzed by principal component analysis from the normalized signal-to-noise ratios and the principal component score. Combining the experimental and analysis results, the optimum parameters for multiple quality characteristics were found to be a draw ratio of 2.0, a nozzle number of 22 G, a flow rate of 7 ml/h, and a draw temperature 120℃.


Author(s):  
Kevin N. Otto ◽  
Erik K. Antonsson

Abstract The Taguchi method of product design is an experimental approximation to minimizing the expected value of target variance for certain classes of problems. Taguchi’s method is extended to designs which involve variables each of which has a range of values all of which must be satisfied (necessity), and designs which involve variables each of which has a range of values any of which might be used (possibility). Tuning parameters, as a part of the design process, are also introduced into Taguchi’s method. The method is also extended to solve design problems with constraints, invoking the methods of constrained optimization. Finally, the Taguchi method uses a factorial method to search the design space, with a confined definition of an optimal solution. This is compared with other methods of searching the design space and their definition of an optimal solution.


Author(s):  
Wentian Shi ◽  
Yanjun Hou ◽  
Chao Kong ◽  
Yude Liu

In this paper, the Taguchi method has been used to optimize cutting parameters in the turning of Ti6Al4V/Al7050 laminates under elliptical vibration cutting. The turning tests were conducted based on L16 orthogonal array, which was designed by the Taguchi method. The analysis of variance was used to calculate impacts of cutting parameters on cutting forces and temperature. The analysis of results showed that the vibration frequency is the dominant factor on the cutting force and the vibration amplitude is a dominant factor affecting the temperature. The analysis of variance was also used to predict the cutting force and temperature in the turning of Ti6Al4V/Al7050 laminate. A good agreement between the predicted and the actual value can be found in the results.


2014 ◽  
Vol 68 (4) ◽  
Author(s):  
M. S. Said ◽  
J. A. Ghani ◽  
R. Othman ◽  
M. A. Selamat ◽  
N. N. Wan ◽  
...  

The purpose of this research is to demonstrate surface roughness and chip formation by the machining of Aluminium silicon alloy (AlSic) matrix composite, reinforced with aluminium nitride (AlN), with three types of carbide inserts present. Experiments were conducted at various cutting speeds, feed rates, and depths of cut, according to the Taguchi method, using a standard orthogonal array L9 (34). The effects of cutting speeds, feed rates, depths of cut, and types of tool on surface roughness during the milling operation were evaluated using Taguchi optimization methodology, using the signal-to-noise (S/N) ratio. The surface finish produced is very important in determining whether the quality of the machined part is within specification and permissible tolerance limits. It is understood that chip formation is a fundamental element that influences tool performance. The analysis of chip formation was done using a Sometech SV-35 video microscope. The analysis of results, using the S/N ratio, concluded that a combination of low feed rate, low depth of cut, medium cutting speed, and an uncoated tool, gave a remarkable surface finish. The chips formed from the experiment varied from semi–continuous to discontinuous. 


2012 ◽  
Vol 236-237 ◽  
pp. 118-122
Author(s):  
Te Sheng Li ◽  
Ling Hui Chen

In this study, a novel nanogap fabrication technique is proposed. The technique is based on electron-beam lithography combined with rapid thermal annealing (RTA) to reduce the self-aligned nanogap on metal layer. The procedure running through systematic experimental design via Taguchi method and considering the critical factors such as metal type, Si thickness, RTA temperature, RTA time and initial nanogap dimension affecting the final nanogap dimensions was optimized. The experiments were conducted using Taguchi method and modified particle swarm optimization for setting the optimal parameters. The experimental results show that the most important factors in nanogap reduction were the metal type and the initial nanogap. The optimal parameter settings were metal type Pt on 50 nm Si/SiO2, 400°C, 60s and 43nm for initial gap. Experiment results found that the metal type Pt provided larger shrink ratio than that of Ni and nanogap down to 30 nm. It is also noted that the proposed approach was reproducible due to the confirmation experiments SNRs within the 95% confidence interval.


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