scholarly journals Influence of the Solution and Artificial Aging Treatments on the Microstructure and Mechanical Properties of Die-Cast Al–Si–Mg Alloys

Metals ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 71
Author(s):  
Ho-Jung Kang ◽  
Jin-Young Park ◽  
Yoon-Suk Choi ◽  
Dae-Hyun Cho

Heat treatment is widely used to improve the properties of Al–Si–Mg alloys and its outcomes are influenced by the parameters applied during the treatment. This study describes the effect of the solution and artificial aging treatments on the microstructure and mechanical properties of die-cast Al–Si–Mg alloys. The microstructure of the as-cast Al–Si–Mg alloy was mainly composed of α-Al, complex needle-type eutectic Si particles, Mg2Si, and α-AlFeMn. The complex needle-type eutectic Si particles disintegrated into spheroidal morphologies, while the Mg2Si was dissolved due to the solid solution treatment. The maximum yield strength (YS) and ultimate tensile strength (UTS) values were 126.06 and 245.90 MPa at 520 °C after 90 min of solution heat treatment, respectively. Although the YS and UTS values of the Al–Si–Mg alloys reduced due to the solution treatment, the elongation (EL) of the solid solution heat-treated Al–Si–Mg alloys was improved in comparison to that of the as-cast Al–Si–Mg alloy. The maximum YS and UTS of 239.50 and 290.93 MPa were obtained after performing artificial aging at 180 °C for 180 min, respectively. However, the EL of the aging heat-treated alloy was reduced by a minimal value.

2013 ◽  
Vol 586 ◽  
pp. 137-140 ◽  
Author(s):  
Lenka Hurtalová ◽  
Eva Tillová ◽  
Mária Chalupová

Secondary aluminium alloys are made out of aluminium scrap and aluminium-processable waste by recycling. These alloys contain different alloying elements such as Al, Cu, Fe, Si and Mg that form intermetallic phases in aluminium matrix and influence on the microstructure, basic mechanical properties and microhardness evolution in aluminium cast alloy. As experimental material was used secondary aluminium cast alloy AlSi9Cu3. Material was subjected to heat treatment (age-hardening) consisting of a solution treatment at temperature 515 °C with holding time 4 hours, than water quenching at 40 °C and artificial aging by different temperature 130 °C, 150 °C and 170 °C with different holding time (2, 4, 8, 16 and 32 hours). The age-hardening led to changes in the morphology of structural components, but also leads to precipitation of finer hardening phases in the material substructure. As optimal age-hardening mode for secondary aluminium cast alloy AlSi9Cu3 was determined mode consisting of solution treatment at temperature 515 °C with holding time 4 hours and artificial aging at temperature 170 °C with holding time 16 hours. After this heat treatment cast alloy shows the best changes in microstructure and mechanical properties. These changes are comparable with changes by primary AlSi9Cu3 cast alloy.


Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 647 ◽  
Author(s):  
Bingrong Zhang ◽  
Lingkun Zhang ◽  
Zhiming Wang ◽  
Anjiang Gao

In order to obtain high-strength and high-ductility Al–Si–Cu–Mg alloys, the present research is focused on optimizing the composition of soluble phases, the structure and morphology of insoluble phases, and artificial ageing processes. The results show that the best matches, 0.4 wt% Mg and 1.2 wt% Cu in the Al–9Si alloy, avoided the toxic effect of the blocky Al2Cu on the mechanical properties of the alloy. The addition of 0.6 wt% Zn modified the morphology of eutectic Si from coarse particles to fine fibrous particles and the texture of Fe-rich phases from acicular β-Fe to blocky π-Fe in the Al–9Si–1.2Cu–0.4Mg-based alloy. With the optimization of the heat treatment parameters, the spherical eutectic Si and the fully fused β-Fe dramatically improved the ultimate tensile strength and elongation to fracture. Compared with the Al–9Si–1.2Cu–0.4Mg-based alloy, the 0.6 wt% Zn modified alloy not only increased the ultimate tensile strength and elongation to fracture of peak ageing but also reduced the time of peak ageing. The following improved combination of higher tensile strength and higher elongation was achieved for 0.6 wt% Zn modified alloy by double-stage ageing: 100 °C × 3 h + 180 °C × 7 h, with mechanical properties of ultimate tensile strength (UTS) of ~371 MPa, yield strength (YS) of ~291 MPa, and elongation to fracture (E%) of ~5.6%.


2016 ◽  
Vol 850 ◽  
pp. 511-518 ◽  
Author(s):  
Hai Jun Liu ◽  
Lie Jun Li ◽  
Jian Wei Niu ◽  
Ji Xiang Gao ◽  
Chuan Dong Ren

The effects of Mg and Cu additions with different contents on the mechanical properties of Al-Si alloy prepared by indirect squeeze casting have been experimentally investigated. The microstructure and mechanical properties of as-cast and T6-treated Al-Si-Cu-Mg alloys were tested by OM, SEM, DSC and tensile measurement, where the samples were produced by artificial aging at 180°C for 8 h after solution treatment at 540°C for 4 h. It has been found that for the as-cast alloys, with increasing contents of Mg and Cu the tensile strength (UTS) and yield strength (YS) increased, while the percentage elongation (El) decreased. And the optimal mechanical properties of Al-Si-Cu-Mg alloys were obtained under the content ratio of Cu/Mg within 4, where the UTS and El reached 426 MPa and 6.3% after T6 treated, respectively.


2014 ◽  
Vol 606 ◽  
pp. 55-59 ◽  
Author(s):  
R. Senthil ◽  
A. Gnanavelbabu

Magnesium alloys are the very progressive materials whereon is due to improve their end-use properties. Especially, wrought Mg alloys attract attention since they have more advantageous mechanical properties than cast Mg alloys. Investigations were carried out the effects of heat treatment on tensile strength and microstructure of AZ61A magnesium alloy. The AZ61A Mg alloy is solution heat treated at the temperature of 6500F (343°C) for various soaking timing such as 120 min, 240 min and 360 minutes and allowed it cool slowly in the furnace itself. Magnesium alloys usually are heat treated either to improve mechanical properties or as means of conditioning for specific fabrication operations. Special attention had been focused on the analysis of mutual relations existing between the deformation conditions, microstructural parameters, grain size and the achieved mechanical properties. The result after the solution heat treatment, showed remarkably improved hardness, tensile strength and yield strength. It would be appropriate for a forming process namely isostatic forming process.


2012 ◽  
Vol 192-193 ◽  
pp. 533-538 ◽  
Author(s):  
Levy Chauke ◽  
Heinrich Möller ◽  
Ulyate Andries Curle ◽  
Gonasagren Govender

Heat treatment of rheo-high pressure die cast (R-HPDC) A356 brake callipers has produced good mechanical properties on the laboratory scale. An industrial heat treatment is required to evaluate the applicability and conformance of the R-HPDC A356 brake callipers to the automotive industry. This research studied A356 brake callipers heat treated on the industrial scale with particular emphasis on the resulting microstructure, hardness and tensile properties. The eutectic Si-particle spheroidisation after solution heat treatment was achieved and observed with optical microscopy. A hardness increase from 64 to 100 Vickers was achieved from the as-cast condition to the industrially heat treated T6 condition. The heat treatment caused no significant variation in hardness and tensile properties from brake callipers within the same batch or from different batches. The yield and ultimate strengths of the industrial heat treated brake callipers were lower compared to the laboratory scale heat treatment properties, while the ductility increased, mainly due to quenching effects. Even though the industrial heat treated A356 brake callipers resulted in yield and ultimate tensile strengths lower than those achieved on a laboratory scale, they still exceeded the minimum specifications for gravity die cast A356 brake callipers.


Metals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 1205
Author(s):  
Li ◽  
Yan ◽  
Wang ◽  
Li ◽  
Liu ◽  
...  

In this paper, the effect of heat treatment (solution treatment and artificial aging) on the microstructure and properties of as-cast Al5Si1Cu0.5Mg aluminum alloy and its composite reinforced with 1.5 wt.% SiC particles was studied. The results showed that at 520 °C the optimal solution time for the aluminum alloy and its composite is 9 h and 6 h, respectively. After solution treatment, the microstructure of these two materials consists of a uniform distribution of nearly spherical eutectic Si and skeletal γ phase, furthermore, the composite eutectic Si phase is smaller and γ phase is more dispersed. After artificial aging at 175 °C for 6 h, the microstructure of the composite is more dispersed and finer than that of the aluminum alloy on the whole and Al2Cu is precipitated. After heat treatment, the microhardness, ultimate tensile strength, and elongation of the aluminum alloy and its composite are higher than those of the as-casts. At the same time, the morphology of tensile fracture surface changes very much from a large area of cleavage plane to a large number of dimples and the tearing ridges become thicker for both the aluminum alloy and its composite.


2005 ◽  
Vol 488-489 ◽  
pp. 151-154
Author(s):  
Weichao Zheng ◽  
Xiao Li Sun ◽  
Peijie Li ◽  
Daben Zeng ◽  
L.B. Ber

Effect of heat treatment on the microstructure and mechanical properties of high purity MA2-1(Mg-5wt.%Al-1wt.%Zn-0.4wt.%Mn) alloy sheet were investigated. X-ray diffraction analysis indicated that the microstructure of high purity MA2-1 alloy sheet annealed consisted of α-Mg solid solution, β (Mg17Al12) phase and Al-Mn phases such as Al6Mn and Al10Mn3. β phase dissolved into α-Mg solid solution during the solution treatment and formed supersaturated α-Mg solid solution. After aging at the temperatures of 423 K, 473 K and 523 K for 12 hours, β phase precipitated from the supersaturated α-Mg solid solution. Optical microscope observation found that the grain size of the MA2-1 alloy sheet became larger after heat treatment. As a result, the mechanical properties of the MA2-1 alloy sheet such as the tensile strength and yield strength declined after the heat treatment.


2013 ◽  
Vol 575-576 ◽  
pp. 410-413
Author(s):  
Ming Wu ◽  
Fang Long ◽  
Hao Ran Geng ◽  
Fang Yang

The microstructure, hardness and corrosion resistance of AZ91D alloy were investigated under different solution treatments and artificial aging conditions.When ascast AZ91D alloy was heat treated at 415°C by solution treatmentfor 12 h and artificially aged at 200°C, the volume fraction of precipitates increased with the aging time up to 10 h.When ascast AZ91D alloy was treated at 430°C by solution treatment for 12 h and artificially aged at 200°C for 10h, the volume fraction of precipitates reached a peak value.The results of the corrosion test showed that a high corrosion resisting of the second phase precipitates was beneficial to improving the strength and hardness. Solution treatment at 445°C temperature for 12 h destroied the consecutiveness of β-Mg17Al12 phases.


2005 ◽  
Vol 297-300 ◽  
pp. 1220-1222
Author(s):  
Shi Chang Cheng ◽  
Zhao Jie Lin ◽  
Gang Yang ◽  
Zheng Dong Liu

The authors experimentally investigated the change of mechanical properties of Inconel X-750 alloy under various heat treatments. For the selected specimens, solid solution treatment under different temperatures was carried out, followed air cooling or furnace cooling. Results show that suitable solid solution treatment and air cooling enhances the strength, plasticity, impact toughness at room temperature of the alloy and lowers the hardness of the alloy at room temperature.


2014 ◽  
Vol 988 ◽  
pp. 145-150
Author(s):  
Jian Chen ◽  
Ming Zhang ◽  
Dong Yang ◽  
Huan Liang

CuNiCoBe alloy and CuCoBe alloy were cast by the vacuum inductive melting technique, and were heat treated under certain parameters. By using optical microscope, sclerometer and conductivity meter, the properties of two alloys were investigated after heat treatment. Experimental results show that the process of 980 °C for solid solution and three hours of aging at 450 °C is the best heat treatment for CuCoBe alloy, while 960 °C is the best solid solution treatment temperature for CuNiCoBe alloy with the same aging measures. Ni is beneficial to improve the hardness and conductivity of alloys, and CuNiCoBe alloy has better strength, hardness and conductivity than CuCoBe alloy at different temperatures, and two alloys all have a conductivity mutation increase near 450 °C. CuNiCoBe alloy and CuCoBe alloy soften respectively at 464 °C and 471 °C.


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