scholarly journals Numerical Simulation of Densification of Cu–Al Mixed Metal Powder during Axial Compaction

Metals ◽  
2018 ◽  
Vol 8 (7) ◽  
pp. 537 ◽  
Author(s):  
Wenchao Wang ◽  
Hui Qi ◽  
Pingan Liu ◽  
Yuanbo Zhao ◽  
Hao Chang
Keyword(s):  
Numerical Simulation ◽  
Stress Distribution ◽  
Relative Density ◽  
Metal Powder ◽  
Dwell Time ◽  
Compaction Pressure ◽  
Diameter Ratio ◽  
Al Content ◽  
Die Compaction ◽  
Initial Packing

The densification mechanism of Cu–Al mixed metal powder during a double-action die compaction was investigated by numerical simulation. The finite element method and experiment were performed to compare the effect of the forming method, such as single-action die compaction and double-action die compaction, on the properties of compact. The results showed that the latter could significantly raise the densification rate and were in good agreement with Van Der Zwan–Siskens compaction equation. The effects of the different initial packing structures on the properties of the compact were studied. The results showed that a high-performance compact could be obtained using a dense initial packing structure at a given compaction pressure. Additionally, the effects of the Al content and compaction pressure on the relative density and stress distribution were analyzed. It was observed that, with an increase in the Al content at a given compaction pressure, the relative density of the compact increased, whereas the stress decreased. Furthermore, when the Al content was fixed, the relative density and stress increased with increasing compaction pressure. The relationship between the relative density and the compaction pressure under different friction conditions was characterized and fitted according to the Van Der Zwan–Siskens compaction equation. The influence mechanisms of die wall friction on the compaction behavior were investigated. It was revealed that friction is a key factor that causes the inhomogeneity of the powder flow and stress distribution. Finally, the effects of the dwell time and height–diameter ratio on the densification behavior were analyzed, and it was found that an increase in the dwell time promoted the densification process, whereas an increase of the height–diameter ratio could hinder the process.

scholarly journals Particulate Scale Numerical Investigation on the Compaction of TiC-316L Composite Powders

2020 ◽  
Vol 2020 ◽  
pp. 1-13 ◽  
Author(s):  
Defeng Wang ◽  
Xizhong An ◽  
Peng Han ◽  
Haitao Fu ◽  
Xiaohong Yang ◽  
...  
Keyword(s):  
Relative Density ◽  
Numerical Investigation ◽  
Compaction Pressure ◽  
Green Compact ◽  
Densification Process ◽  
Compaction Process ◽  
Composite Powders ◽  
Packing Structure ◽  
Die Compaction ◽  
Initial Packing

This paper presents a numerical investigation on the 2D uniaxial die compaction of TiC-316L stainless steel (abbreviated by 316L) composite powders by the multiparticle finite element method (MPFEM). The effects of TiC-316L particle size ratios, TiC contents, and initial packing structures on the compaction process are systematically characterized and analyzed from macroscale and particulate scale. Numerical results show that different initial packing structures have significant impacts on the densification process of TiC-316L composite powders; a denser initial packing structure with the same composition can improve the compaction densification of TiC-316L composite powders. Smaller size ratio of 316L and TiC particles (R316L/RTiC = 1) will help achieve the green compact with higher relative density as the TiC content and compaction pressure are fixed. Meanwhile, increasing TiC content reduces the relative density of the green compact. In the dynamic compaction process, the void filling is mainly completed by particle rearrangement and plastic deformation of 316L particles. Furthermore, the contacted TiC particles will form the force chains impeding the densification process and cause the serious stress concentration within them. Increasing TiC content and R316L/RTiC can create larger stresses in the compact. The results provide valuable information for the formation of high-quality TiC-316L compacts in PM process.

scholarly journals FEM modeling on the compaction of Fe and Al composite powders

2015 ◽  
Vol 51 (2) ◽  
pp. 163-171 ◽  
Author(s):  
P. Han ◽  
X.Z. An ◽  
Y.X. Zhang ◽  
Z.S. Zou
Keyword(s):  
Relative Density ◽  
Flow Behavior ◽  
Compaction Pressure ◽  
Pressure Effects ◽  
Von Mises Stress ◽  
Composite Powders ◽  
Al Content ◽  
Ejection Force ◽  
Al Composite ◽  
The Relationship

The compaction process of Fe and Al composite powders subjected to single action die compaction was numerically modeled by FEM method. The relationship between the overall relative density and compaction pressure of the compacts with various Al contents was firstly identified, and the influences of Al content on the local relative density, stress, and their distributions were studied. Then the compaction pressure effects on the above properties with fixed Al content were discussed. Furthermore, detailed flow behaviors of the composite powders during compaction and the relationship between the compaction pressure and the ejection force/spring back of the compact were analyzed. The results show that: (1) With each compaction pressure, higher relative density can be realized with the increase of Al content and the relative density distribution tends to be uniform; (2) When the Al content is fixed, higher compaction pressure can lead to composite compact with higher relative density, and the equivalent Von Mises stress in the central part of the compact increases gradually; (3) Convective flow occurs at the top and bottom parts of the compact close to the die wall, each indicates a different flow behavior; (4) The larger the compaction pressure for each case, the higher the residual elasticity, and the larger the ejection force needed.

Reasonable Entry Layout of Lower Seam in Multi-Seam Mining Based on Numerical Simulation

2013 ◽  
Vol 295-298 ◽  
pp. 2980-2984
Author(s):  
Xiang Qian Wang ◽  
Da Fa Yin ◽  
Zhao Ning Gao ◽  
Qi Feng Zhao
Keyword(s):  
Numerical Simulation ◽  
Stress Distribution ◽  
Coal Seam ◽  
Coal Mine ◽  
Abutment Pressure ◽  
Surrounding Rock ◽  
Geological Conditions ◽  
Seam Mining

Based on the geological conditions of 6# coal seam and 8# coal seam in Xieqiao Coal Mine, to determine reasonable entry layout of lower seam in multi-seam mining, alternate internal entry layout, alternate exterior entry layout and overlapping entry layout were put forward and simulated by FLAC3D. Then stress distribution and displacement characteristics of surrounding rock were analyzed in the three ways of entry layout, leading to the conclusion that alternate internal entry layout is a better choice for multi-seam mining, for which makes the entry located in stress reduce zone and reduces the influence of abutment pressure of upper coal seam mining to a certain extent,. And the mining practice of Xieqiao Coal Mine tested the results, which will offer a beneficial reference for entry layout with similar geological conditions in multi-seam mining.

Mechanical Response of Porous Copper Manufactured by Lost Carbonate Sintering Process

2007 ◽  
Vol 539-543 ◽  
pp. 1863-1867 ◽  
Author(s):  
X.F. Tao ◽  
Li Ping Zhang ◽  
Y.Y. Zhao
Keyword(s):  
Particle Size ◽  
Flexural Strength ◽  
Relative Density ◽  
Mechanical Response ◽  
Compaction Pressure ◽  
Absorption Capacity ◽  
Energy Absorption Capacity ◽  
Three Point Bending ◽  
Porous Copper ◽  
The Impact

This paper investigated the mechanical response of porous copper manufactured by LCS under three-point bending and Charpy impact conditions. The effects of the compaction pressure and K2CO3 particle size used in producing the porous copper samples and the relative density of the samples were studied. The apparent modulus, flexural strength and energy absorption capacity in three-point bending tests increased exponentially with increasing relative density. The impact strength was not markedly sensitive to relative density and had values within 7 – 9 kJ/m2 for the relative densities in the range 0.17 – 0.31. The amount of energy absorbed by a porous copper sample in the impact test was much higher than that absorbed in the three-point bending test, impling that loading strain rate had a significant effect on the deformation mechanisms. Increasing compaction pressure and increasing K2CO3 particle size resulted in significant increases in the flexural strength and the bending energy absorption capacity, both owing to the reduced sintering defects.

Numerical Analysis on the Electrical Performance of Microstructured Environmentally-Friendly Electrical Contact Material Ag/SnO2

2013 ◽  
Vol 419 ◽  
pp. 355-359
Author(s):  
Lei Wang ◽  
Wei Li Liu ◽  
Le Sheng Chen
Keyword(s):  
Numerical Simulation ◽  
Electrical Contact ◽  
Environmentally Friendly ◽  
Weight Percent ◽  
Diameter Ratio ◽  
Electrical Performance ◽  
Structural Parameter ◽  
Contact Material ◽  
Electrical Contact Material ◽  
Length To Diameter Ratio

The paper analyzes the influence of structural parameters on the electrical performance of the microstructured environmentally-friendly electrical contact material Ag/SnO2 by using numerical simulation method.The numerical results show that the reisitivity of fiber-like electrical contact material Ag/SnO2 is significantly reduced compared with the resistivity of Ag/SnO2 adding reinforcing nanoparticles in the traditional way.So the fiber-like electrical contact material Ag/SnO2 exhibits higher conductivity in macro. On further analysis, we learn that the resistivity of fibrous electrical contact materials is related to weight percent of reinforced phase, and micro-structural parameter of length to diameter ratio. The resistivity increases as weight percent of reinforced phase increases,and decreases non-linearly with micro-structural parameter of length to diameter ratio increasing.This demonstrates that numerical simulation is one of effective methods for analysis of the electrical performance of the microstructured electrical contact material.

Numerical Simulation Analysis for Scroll of Scroll Compressor Based on ABAQUS

2014 ◽  
Vol 488-489 ◽  
pp. 1047-1051
Author(s):  
Qing Qian Zheng ◽  
Bin Yang ◽  
Ning Chen ◽  
Hui Min Yang ◽  
Min Hu
Keyword(s):  
Numerical Simulation ◽  
Stress Distribution ◽  
Thermal Deformation ◽  
Vortex Flow ◽  
Simulation Analysis ◽  
Temperature Load ◽  
Stress And Deformation ◽  
Finite Method ◽  
Abaqus Software ◽  
Main Factor

In this paper, the finite method is applied and ABAQUS software is used, the vortex flow field is loaded as boundary condition of wraps. The stress and deformation in scroll under the action of gas pressure, temperature load and both of them is analyzed, the stress distribution and deformation of wraps in different shaft rotation angles is discussed, the stress distribution and deformation discipline of wraps are also respectively obtained. The results show that the overall stress and deformation in scroll are the largest when compression chamber is moving near the vent position and the thermal deformation is the main factor of affecting the overall deformation of scroll.

Porous Al2O3/Al catalyst supports fabricated by an Al(OH)3/Al mixture and the effect of agglomerates

2005 ◽  
Vol 20 (3) ◽  
pp. 672-679 ◽  
Author(s):  
Zhen-Yan Deng ◽  
Yoshihisa Tanaka ◽  
Yoshio Sakka ◽  
Yutaka Kagawa
Keyword(s):  
Surface Area ◽  
Compaction Pressure ◽  
High Surface ◽  
High Surface Area ◽  
Catalyst Supports ◽  
Al Content ◽  
Starting Mixture ◽  
Mechanical And Electrical Properties ◽  
Uniform Microstructure ◽  
Compact Density

Porous Al2O3/Al catalyst supports were fabricated using a mixture of Al(OH)3 and Al powders, followed by pressureless sintering at a temperature of 600 °C in vacuum. Different pressures were used to prepare green compacts. High compaction pressure led to a high surface area and good mechanical and electrical properties for the sintered specimens. However, when the Al content in the sintered specimen exceeded a definite value, high compaction pressure decreased the surface area abruptly. Scanning electron microscopy observations revealed that agglomeration in the starting mixture has a significant effect on the microstructure of the sintered specimens. High compaction pressure greatly eliminated the agglomerates and led to a uniform microstructure for the sintered specimens. However, when the Al content in the starting mixture was too high, Al particles in the compacts prepared by the high pressure were largely sintered due to the high compact density so that most of the pores were closed. The present study indicates that a suitable compaction pressure is critical to obtaining superior Al2O3/Al supports.

SURFACE SETTLEMENT INDUCED BY TUNNELING IN GREENFIELD CONDITION THROUGH PHYSICAL MODELLING

2015 ◽  
Vol 76 (2) ◽  
Author(s):  
Aminaton Marto ◽  
Mohamad Hafeezi Abdullah ◽  
Ahmad Mahir Makhtar ◽  
Houman Sohaei ◽  
Choy Soon Tan
Keyword(s):  
Relative Density ◽  
Physical Modelling ◽  
Diameter Ratio ◽  
Surface Settlement ◽  
Ground Movement ◽  
Outer Diameter ◽  
Tunnel Excavation ◽  
Tunneling Method ◽  
Relative Density Of Sand ◽  
Tunnel Shield

Geotechnical conditions such as tunnel dimensions, tunneling method and soil type are few factors influencing the ground movement or disturbance.  This paper presents the effect of tunnel cover to diameter ratio and relative density of sand on surface settlement induced by tunneling using physical modelling. The aluminum casing with outer diameter of 50 mm was used to model the tunnel shield. The size of the casing was 2 mm diameter larger than the tunnel lining. The tunnel excavation was done by pulling out the tunnel shield at constant speed with a mechanical pulley. The tested variables are cover to diameter ratio (1, 2 and 3) and relative density of sand (30%, 50% and 75%). The results demonstrated that the surface settlement decreased as the relative density increased. Also, as the relative density of sand increased, the overload factor at collapse increased. The surface settlement was at the highest when the cover to diameter ratio was 2.  It can be concluded that in greenfield condition, the relative density and cover to diameter ratio affect the surface settlement.

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