scholarly journals Calibration of a Cohesive Model for Fracture in Low Cross-Linked Epoxy Resins

Polymers ◽  
2018 ◽  
Vol 10 (12) ◽  
pp. 1321 ◽  
Author(s):  
Dery Torres ◽  
Shu Guo ◽  
Maria-Pilar Villar ◽  
Daniel Araujo ◽  
Rafael Estevez

Polymer-based composites are becoming widely used for structural applications, in particular in the aeronautic industry. The present investigation focuses on the mechanical integrity of an epoxy resin of which possible damage results in limitation or early stages of dramatic failure. Therefore, a coupled experimental and numerical investigation of failure in an epoxy resin thermoset is carried out that opens the route to an overall micromechanical analysis of thermoset-based composites. In the present case, failure is preceded by noticeable plasticity in the form of shear bands similar to observations in ductile glassy polymers. Thus, an elastic-visco-plastic constitutive law initially devoted to glassy polymer is adopted that captures the rate- dependent yield stress followed by softening and progressive hardening at continued deformation. A general rate-dependent cohesive model is used to describe the failure process. The parameters involved in the description are carefully identified and used in a finite element calculation to predict the material’s toughness for different configurations. Furthermore, the present work allows investigation of nucleation and crack growth in such resins. In particular, a minimum toughness can be derived from the model which is difficult to evaluate experimentally and allows accounting for the notch effect on the onset of failure. This is thought to help in designing polymer-based composites.

Author(s):  
W-S Lee ◽  
T-H Chen

Investigation of the impact behaviour of Hadfield steel has been carried out in a broad range of strain rates from 10−3 to 9 × 103s−1 by means of a servo-hydraulic machine and a compressive split Hopkinson bar. The effects of strain rate on the impact properties, substructure evolution and fracture resistance have been evaluated. The observed stress-strain response is influenced greatly by strain rate, resulting in obvious changes of work hardening rate, strain rate sensitivity and activation volume. This rate-dependent behaviour is in good agreement with model predictions using the Zerilli-Armstrong constitutive law. Dislocation tangle and deformation twin substructures are also found to develop as a function of strain rate. Increasing dislocation and twin densities enhance the work hardening rate and flow strength. Catastrophic failure at high rates results from the formation of localized shear bands. With increasing strain rate, there is an increase in brittle cleavage microfracture, resulting in ductility loss. Microcracking initiates at grain boundaries due to the presence of carbide precipitates.


2020 ◽  
Vol 87 (9) ◽  
Author(s):  
Anna Gorgogianni ◽  
Jan Eliáš ◽  
Jia-Liang Le

Abstract Quasibrittle materials are featured by a strain-softening constitutive behavior under many loading scenarios, which could eventually lead to localization instability. It has long been known that strain localization would result in spurious mesh sensitivity in finite element (FE) simulations. Previous studies have shown that, for the case of fully localized damage, the mesh sensitivity can be mitigated through energy regularization of the material constitutive law. However, depending on the loading configuration and structural geometry, quasibrittle structures could exhibit a complex damage process, which involves both localized and diffused damage patterns at different stages of loading. This study presents a generalized energy regularization method that considers the spatial and temporal evolution of damage pattern. The method introduces a localization parameter, which describes the local damage pattern. The localization parameter governs the energy regularization of the constitutive model, which captures the transition from diffused to localized damage during the failure process. The method is cast into an isotropic damage model, and is further extended to rate-dependent behavior. The energy regularization scheme is directly incorporated into the kinetics of damage growth. The model is applied to simulate static and dynamic failures of ceramic specimens. It is shown that the present model is able to effectively mitigate the spurious mesh sensitivity in FE simulations of both types of failure. The present analysis demonstrates the essential role of mechanism-based energy regularization of constitutive relation in FE simulations of quasibrittle fracture.


2016 ◽  
Vol 45 (4) ◽  
pp. 265-279 ◽  
Author(s):  
Abhishek Das ◽  
Gautam Sarkhel

Purpose The purpose of this paper is to study the effect of various stoichiometric ratios for synthesised epoxy phenolic novolac (EPN) resins on their physicochemical, thermomechanical and morphological properties. Design/methodology/approach In the present study, EPN (EPN-1, EPN-2, EPN-3, EPN-4 and EPN-5) resins were synthesised by varying five types of different stoichiometric ratios for phenol/formaldehyde along with the corresponding molar ratios for novolac/epichlorohydrin. Their different physicochemical properties of interest, thermomechanical properties as well as morphological properties were studied by means of cured samples with the variation of its stoichiometric ratios. Findings The average functionality and reactivity of EPN resin can be controlled by controlling epoxy equivalence as well as cross-linking density upon its curing as all of these factors are internally correlated with each other. Research limitations/implications Epoxy resins are characterised by a three-membered ring known as the epoxy or oxirane group. The capability of the epoxy ring to react with a variety of substrates imparts versatility to the resin. However, these resins have a major drawback of low toughness, and they are also very brittle, which limits their application in products that require high impact and fracture strength. Practical implications Epoxy resins have been widely used as high-performance adhesives and matrix resins for composites because of their outstanding mechanical and thermal properties. Because of their highly cross-linked structure, the epoxy resin disables segmental movement, making them hard, and it is also notch sensitive, having very low fracture energy. Social implications Epoxy resin is widely used in industry as protective coatings and for structural applications, such as laminates and composites, tooling, moulding, casting, bonding and adhesives. Originality/value Systematic study has been done for the first time, as no exact quantitative stoichiometric data for the synthesis of EPN resin were available on the changes of its different properties. Thus, an optimised stoichiometric composition for the synthesis of the EPN resin was found.


Author(s):  
J. G. Adams ◽  
M. M. Campbell ◽  
H. Thomas ◽  
J. J. Ghldonl

Since the introduction of epoxy resins as embedding material for electron microscopy, the list of new formulations and variations of widely accepted mixtures has grown rapidly. Described here is a resin system utilizing Maraglas 655, Dow D.E.R. 732, DDSA, and BDMA, which is a variation of the mixtures of Lockwood and Erlandson. In the development of the mixture, the Maraglas and the Dow resins were tested in 3 different volumetric proportions, 6:4, 7:3, and 8:2. Cutting qualities and characteristics of stability in the electron beam and image contrast were evaluated for these epoxy mixtures with anhydride (DDSA) to epoxy ratios of 0.4, 0.55, and 0.7. Each mixture was polymerized overnight at 60°C with 2% and 3% BDMA.Although the differences among the test resins were slight in terms of cutting ease, general tissue preservation, and stability in the beam, the 7:3 Maraglas to D.E.R. 732 ratio at an anhydride to epoxy ratio of 0.55 polymerized with 3% BDMA proved to be most consistent. The resulting plastic is relatively hard and somewhat brittle which necessitates trimming and facing the block slowly and cautiously to avoid chipping. Sections up to about 2 microns in thickness can be cut and stained with any of several light microscope stains and excellent quality light photomicrographs can be taken of such sections (Fig. 1).


Author(s):  
Georgel MIHU ◽  
Claudia Veronica UNGUREANU ◽  
Vasile BRIA ◽  
Marina BUNEA ◽  
Rodica CHIHAI PEȚU ◽  
...  

Epoxy resins have been presenting a lot of scientific and technical interests and organic modified epoxy resins have recently receiving a great deal of attention. For obtaining the composite materials with good mechanical proprieties, a large variety of organic modification agents were used. For this study gluten and gelatin had been used as modifying agents thinking that their dispersion inside the polymer could increase the polymer biocompatibility. Equal amounts of the proteins were milled together and the obtained compound was used to form 1 to 5% weight ratios organic agents modified epoxy materials. To highlight the effect of these proteins in epoxy matrix mechanical tests as three-point bending and compression were performed.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2205
Author(s):  
Qian Li ◽  
Yujie Li ◽  
Yifan Chen ◽  
Qiang Wu ◽  
Siqun Wang

A novel liquid phosphorous-containing flame retardant anhydride (LPFA) with low viscosity was synthesized from 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and methyl tetrahydrophthalic anhydride (MeTHPA) and further cured with bisphenol-A epoxy resin E-51 for the preparation of the flame retardant epoxy resins. Both Fourier transform infrared spectroscopy (FT-IR), mass spectrometry (MS) and nuclear magnetic resonance (NMR) measurements revealed the successful incorporation of DOPO on the molecular chains of MeTHPA through chemical reaction. The oxygen index analysis showed that the LPFA-cured epoxy resin exhibited excellent flame retardant performance, and the corresponding limiting oxygen index (LOI) value could reach 31.2%. The UL-94V-0 rating was achieved for the flame retardant epoxy resin with the phosphorus content of 2.7%. With the addition of LPFA, the impact strength of the cured epoxy resins remained almost unchanged, but the flexural strength gradually increased. Meanwhile, all the epoxy resins showed good thermal stability. The glass transition temperature (Tg) and thermal decomposition temperature (Td) of epoxy resin cured by LPFA decreased slightly compared with that of MeTHPA-cured epoxy resin. Based on such excellent flame retardancy, low viscosity at room temperature and ease of use, LPFA showed potential as an appropriate curing agent in the field of electrical insulation materials.


2014 ◽  
Vol 1053 ◽  
pp. 263-267 ◽  
Author(s):  
Xiu Juan Tian

Thermal stability and thermal degradation kinetics of epoxy resins with 2-(Diphenylphosphinyl)-1, 4-benzenediol were investegated by thermogravimetric analysis (TGA) at different heating rates of 5 K/min, 10 K/min, 20 K/min and 40 K/min. The thermal degradation kinetic mechanism and models of the modified epoxy resins were determined by Coast Redfern method.The results showed that epoxy resins modified with the flame retardant had more thermal stability than pure epoxy resin. The solid-state decomposition mechanism of epoxy resin and the modified epoxy resin corresponded to the controlled decelerating ځ˽̈́˰̵̳͂͆ͅ˼˰̴̱̾˰̸̵̈́˰̵̸̳̱̹̽̾̓̽˰̶̳̹̾̈́̿̾̓ͅ˰̶˸ځ˹˰̵̵͇͂˰̃˸́˽ځ˹2/3. The introduction of phosphorus-containing flame retardant reduced thermal degradation rate of epoxy resins in the primary stage, and promote the formation of carbon layer.


2021 ◽  
Vol 410 ◽  
pp. 686-691
Author(s):  
Evgeniy S. Bochkarev ◽  
Dmitriy S. Vostrikov ◽  
Oleg O. Tuzhikov

The paper represents ozone resistance of rubbers based on carboxylated nitrile butadiene rubber cured with epoxy resins and magnesium oxide. Ozone resistance was investigated using the express-method at a flow rate of the ozone-air mixture of 9 l/h and ozone content of 9 mg/l. In the method used, the “time to cracking start” indicator was taken as the basic indicator of ozone resistance. The second indicator characterizing the ozone resistance of elastomeric materials was the "rate of destruction" in the main period of destruction. There has been evaluated the effect of dissolved polyvinyl chloride in epoxy resin ED-20 on the properties of vulcanizates. There has been investigated the Increase in destruction time under the action of ozone.


2019 ◽  
Vol 809 ◽  
pp. 620-624
Author(s):  
Stefan Gloggnitzer ◽  
Gerald Pilz ◽  
Christian Schneider ◽  
Gerald Pinter

Composite materials in structural applications that are subjected to static loads for several decades tend to change material performance over their lifetime. Classical creep tests with constant static loading are quite simple tests with low demands on the test equipment. Unfortunately, these tests require uneconomically long test times, which is why a shortening of the test times with various accelerated approaches is being researched. Within this work two approaches for reduction of the testing time were investigated. On the one hand a fatigue test with the variation of R-ratio and following extrapolation to an R-ratio of 1 was done. On the other hand a Stress Rate Accelerated Creep Rupture Test (SRCR) was developed, where a defined initial stress σi is applied at the beginning of the loading process, followed by an increase load with a constant rate instead of the static stress segment of the classic creep rupture tests. Changing the load rate in several individual tests leads to stress rate-dependent fracture strengths with associated fracture times, which allows extrapolation to a fracture time at a load rate of zero. In particular, the approach of the SRCR offers great potential for greatly reducing test times with an acceptable prediction quality.


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