scholarly journals Catalytic Pyrolysis Kinetic Behavior and TG-FTIR-GC–MS Analysis of Metallized Food Packaging Plastics with Different Concentrations of ZSM-5 Zeolite Catalyst

Polymers ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 702 ◽  
Author(s):  
Justas Eimontas ◽  
Nerijus Striūgas ◽  
Mohammed Ali Abdelnaby ◽  
Samy Yousef

Recently, the pyrolysis process has been adapted as a sustainable strategy to convert metallized food packaging plastics waste (MFPW) into energy products (paraffin wax, biogas, and carbon black particles) and to recover aluminum. Usually, catalysts are used in pyrolysis treatment to refine pyrolysis products and to increase their yield. In order to study the effect of a catalyst on the formulated volatile products, this work aims to study the pyrolysis behavior of MFPW in presence of catalyst, using TG-FTIR-GC–MS system. The pyrolysis experiments were conducted with ZSM-5 Zeolite catalyst with different concentrations (10, 30, and 50 wt.%) at different heating rates (5, 10, 15, 20, 25, and 30 °C/min). In addition, TG-FTIR system and GC-MS unit were used to observe and analyze the thermal and chemical degradation of the obtained volatile compounds at maximum decomposition peaks. In addition, the kinetic results of catalytic pyrolysis of ZSM-5/MFPW samples matched when model-free methods, a distributed activation energy model (DAEM), and an independent parallel reaction kinetic model (IPR) were used. The TGA-DTG results showed that addition of a catalyst did not have a significant effect on the features of the TGA-DTG curves with similar weight loss of 87–90 wt.% (without taking the weight of the catalyst into account). Meanwhile, FTIR results manifested strong presence of methane and high-intensity functional group of carboxylic acid residues, especially at high concentration of ZSM-5 and high heating rates. Likewise, GC-MS measurements showed that Benzene, Toluene, Hexane, p-Xylene, etc. compounds (main flammable liquid compounds in petroleum oil) generated catalysts exceeding 50%. Finally, pyrolysis kinetics showed that the whole activation energies of catalytic pyrolysis process of MFPW were estimated at 289 kJ/mol and 110, 350, and 174 kJ/mol for ZSM-5/MFPW samples (10, 30, and 50 wt.%, respectively), whereas DAEM and IPR approaches succeeded to simulate TGA and DTG profiles with deviations below <1.

Polymers ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1763 ◽  
Author(s):  
Samy Yousef ◽  
Justas Eimontas ◽  
Nerijus Striūgas ◽  
Mohammed Ali Abdelnaby

Recently, a pyrolysis process has been adapted as an emerging technology to convert metalized food packaging plastics waste (MFPWs) into energy products with a high economic benefit. In order to upscale this technology, the knowledge of the pyrolysis kinetic of MFPWs is needed and studying these parameters using free methods is not sufficient to describe the last stages of pyrolysis. For a better understanding of MFPWs pyrolysis kinetics, independent parallel reactions (IPR) kinetic model and its modification model (MIPR) were used in the present research to describe the kinetic parameters of MFPWs pyrolysis at different heating rates (5–30 °C min−1). The IPR and MIPR models were built according to thermogravimetric (TG)-Fourier-transform infrared spectroscopy (FTIR)-gas chromatography−mass spectrometry (GC-MS) results of three different types of MFPWs (coffee, chips, and chocolate) and their mixture. The accuracy of the developed kinetic models was evaluated by comparing the conformity of the DTG experimental results to the data calculated using IPR and MIPR models. The results showed that the dependence of the pre-exponential factor on the heating rate (as in the case of MIPR model) led to better conformity results with high predictability of kinetic parameters with an average deviation of 2.35% (with an improvement of 73%, when compared to the IPR model). Additionally, the values of activation energy and pre-exponential factor were calculated using the MIPR model and estimated at 294 kJ mol−1 and 5.77 × 1017 kJ mol−1 (for the mixed MFPW sample), respectively. Finally, GC-MS results illustrated that pentane (13.8%) and 2,4-dimethyl-1-heptene isopropylcyclobutane (44.31%) represent the main compounds in the released volatile products at the maximum decomposition temperature.


2019 ◽  
Vol 2019 ◽  
pp. 1-7 ◽  
Author(s):  
Qiuli Zhang ◽  
Min Luo ◽  
Long Yan ◽  
Aiwu Yang ◽  
Xiangrong Hui

Coal SJC, coal WJG, coal ZJM, and coal HCG were selected to investigate the pyrolysis kinetics of northern Shaanxi coals. TG and DSC experiments of four coals were carried out with a synchronous thermal analyzer at heating rates 5, 10, 15, and 20 C/min, respectively. The pyrolysis characteristics were described by thermogravimetric data, and the kinetic parameters were calculated by Flynn–Wall–Ozawa (FWO), Kissinger, general integration, and MacCallum–Tanner methods. The results show that coal SJC, coal ZJM, and coal HCG all conform to the reaction series equation, the thermal decomposition reaction rate is controlled by chemical reaction, and coal WJG conforms to Avrami–Erofeev equation. The activation energies of the four coals are 177.53 kJ/mol, 200.34 kJ/mol, 158.59 kJ/mol, and 240.47 kJ/mol, respectively.


Author(s):  
Nurull Fanani ◽  
Eky Novianarenti ◽  
Erlinda Ningsih ◽  
Kartika Udyani ◽  
Agus Budianto ◽  
...  

Nowadays, waste is a serious problem, especially plastic waste, which is quite alarming in the world. Plastic is waste that is difficult to degrade and takes hundreds of years to decompose. One of the promising technologies for recycling plastics is pyrolysis. This is the process of breaking long chains of polymers into hydrocarbons which are carried out at high temperatures. The purpose of this paper was to know the effect of using catalysts and non-catalysts on yield and calorific value. In this study, the pyrolysis process used a natural zeolite catalyst with a temperature of 500ºC. 50 grams of HDPE Plastic feed was put into the reactor for 3 hours. The variations in the addition of Zeolite catalyst were 1.5, 2.5, 3.75 and 5%wt. The results goals that the highest yield was 44.36% and the heating value of 10230.295 cal/g for the addition of 5 grams of catalyst. The addition of a catalyst can increase the conversion of plastic to fuelKeywords: Catalyst, Plastic, HDPE, energy, pyrolysis


BioResources ◽  
2020 ◽  
Vol 15 (3) ◽  
pp. 5577-5592
Author(s):  
Langui Xu ◽  
Jiawei Zhou ◽  
Jiong Ni ◽  
Yanru Li ◽  
Yan Long ◽  
...  

Thermogravimetric analyses of Pinus sylvestris from Xinxiang were performed to investigate its kinetic characteristics, which could provide information for industrial applications. Thermal degradation experiments were conducted at various heating rates of 10 °C/min, 20 °C/min, and 60 °C/min using a thermogravimetric analysis-differential scanning calorimetry (TG-DSC) analyzer with an inert environment. The peak pyrolysis temperatures of the three major components (hemicellulose, cellulose, and lignin) were predicted by the Kissinger-Kai method, and activation energy values (Eα) were calculated. The Eα of Pinus sylvestris was also estimated by two model-free methods. The decomposition reactions of hemicellulose, cellulose, and lignin at different temperatures were the main reason for fluctuations in Eα. The time for heat transfer was less sufficient at a high heating rate compared with that at a low heating rate, which caused the temperature gradients in the samples. Therefore, the temperature of maximum exothermic peaks was higher than the maximum pyrolysis temperature. This kinetic study could be useful for providing guidance for optimizing the biomass pyrolysis process.


2019 ◽  
Vol 38 (3) ◽  
pp. 271-278 ◽  
Author(s):  
Zhitong Yao ◽  
Shaoqi Yu ◽  
Weiping Su ◽  
Weihong Wu ◽  
Junhong Tang ◽  
...  

Thermal treatment offers advantages of significant volume reduction and energy recovery for the polyurethane foam from waste refrigerators. In this work, the pyrolysis kinetics of polyurethane foam was investigated using the model-fitting, model-free and distributed activation energy model methods. The thermogravimetric analysis indicated that the polyurethane foam decomposition could be divided into three stages with temperatures of 38°C–400°C, 400°C–550°C and 550°C–1000°C. Peak temperatures for the major decomposition stage (<400°C) were determined as 324°C, 342°C and 344°C for heating rates of 5, 15 and 25 K min-1, respectively. The activation energy ( Eα) from the Friedman, Flynn–Wall–Ozawa and Tang methods increased with degree of conversion ( α) in the range of 0.05 to 0.5. The coefficients from the Flynn–Wall–Ozawa method were larger and the resulted Eα values fell into the range of 163.980–328.190 kJ mol-1 with an average of 206.099 kJ mol-1. For the Coats–Redfern method, the diffusion models offered higher coefficients, but the E values were smaller than that from the Flynn–Wall–Ozawa method. The Eα values derived from the distributed activation energy model method were determined as 163.536–334.231 kJ mol-1, with an average of 206.799 kJ mol-1. The peak of activation energy distribution curve was located at 205.929 kJ mol-1, consistent with the thermogravimetric results. The Flynn–Wall–Ozawa and distributed activation energy model methods were more reliable for describing the polyurethane foam pyrolysis process.


Polymers ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1813 ◽  
Author(s):  
Mohammed Al-Yaari ◽  
Ibrahim Dubdub

This paper presents a comprehensive kinetic study of the catalytic pyrolysis of high-density polyethylene (HDPE) utilizing thermogravimetric analysis (TGA) data. Nine runs with different catalyst (HZSM-5) to polymer mass ratios (0.5, 0.77, and 1.0) were performed at different heating rates (5, 10, and 15 K/min) under nitrogen over the temperature range 303–973 K. Thermograms showed clearly that there was only one main reaction region for the catalytic cracking of HDPE. In addition, while thermogravimetric analysis (TGA) data were shifted towards higher temperatures as the heating rate increased, they were shifted towards lower temperatures and polymer started to degrade at lower temperatures when the catalyst was used. Furthermore, the activation energy of the catalytic pyrolysis of HDPE was obtained using three isoconversional (model-free) models and two non-isoconversional (model-fitting) models. Moreover, a set of 900 input-output experimental TGA data has been predicted by a highly efficient developed artificial neural network (ANN) model. Results showed a very good agreement between the ANN-predicted and experimental values (R2 > 0.999). Besides, A highly-efficient performance of the developed model has been reported for new input data as well.


2019 ◽  
Vol 38 (2) ◽  
pp. 202-212 ◽  
Author(s):  
Ghulam Ali ◽  
Jan Nisar ◽  
Munawar Iqbal ◽  
Afzal Shah ◽  
Mazhar Abbas ◽  
...  

Due to a huge increase in polymer production, a tremendous increase in municipal solid waste is observed. Every year the existing landfills for disposal of waste polymers decrease and the effective recycling techniques for waste polymers are getting more and more important. In this work pyrolysis of waste polystyrene was performed in the presence of a laboratory synthesized copper oxide. The samples were pyrolyzed at different heating rates that is, 5°Cmin−1, 10°Cmin−1, 15°Cmin−1 and 20°Cmin−1 in a thermogravimetric analyzer in inert atmosphere using nitrogen. Thermogravimetric data were interpreted using various model fitting (Coats–Redfern) and model free methods (Ozawa–Flynn–Wall, Kissinger–Akahira–Sunose and Friedman). Thermodynamic parameters for the reaction were also determined. The activation energy calculated applying Coats–Redfern, Ozawa–Flynn–Wall, Kissinger–Akahira–Sunose and Friedman models were found in the ranges 105–148.48 kJmol−1, 99.41–140.52 kJmol−1, 103.67–149.15 kJmol−1 and 99.93–141.25 kJmol−1, respectively. The lowest activation energy for polystyrene degradation in the presence of copper oxide indicates the suitability of catalyst for the decomposition reaction to take place at lower temperature. Moreover, the obtained kinetics and thermodynamic parameters would be very helpful in determining the reaction mechanism of the solid waste in a real system.


2017 ◽  
Vol 899 ◽  
pp. 173-178 ◽  
Author(s):  
Ronydes Batista Jr. ◽  
Bruna Sene Alves Araújo ◽  
Pedro Ivo Brandão e Melo Franco ◽  
Beatriz Cristina Silvério ◽  
Sandra Cristina Danta ◽  
...  

In view of the constant search for new sources of renewable energy, the particulate agro-industrial waste reuse emerges as an advantageous alternative. However, despite the advantages of using the biomass as an energy source, there is still strong resistance as the large-scale replacement of petroleum products due to the lack of scientifically proven efficient conversion technologies. In this context, the pyrolysis is presented as one of the most widely used thermal decomposition processes. The knowledge of aspects of chemical kinetics, thermodynamics these will, heat and mass transfer, are so important, since influence the quality of the product. This paper presents a kinetic study of slow pyrolysis of coffee grounds waste from dynamic thermogravimetric experiments (TG), using different powder catalysts. The primary thermal decomposition was described by the one-step reaction model, which considers a single global reaction. The kinetic parameters were estimated using nonlinear regression and the differential evolution method. The coffee ground waste was dried at 105°C for 24 hours. The sample in nature was analyzed at different heating rates, being 10, 15, 20, 30 and 50 K/min. In the catalytic pyrolysis, about 5% (w/w) of catalyst were added to the sample, at a heating rate of 30 K/min. The results show that the one-step model does not accurately represent the data of weight loss (TG) and its derivative (DTG), but can do an estimative of the activation energy reaction, and can show the differences caused by the catalysts. Although no one can say anything about the products formed with the addition of the catalyst, it would be necessary to micro-pyrolysis analysis, we can say the influence of the catalyst in the samples, based on the data obtained in thermogravimetric tests.


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