STAND FOR OPERATIONAL TESTS LED LAMP

Author(s):  
D.A. VANKIN ◽  
V.V. MARKOV ◽  
K.V. PODMASTERYEV

The description of the stand for operational testing of led lamps is presented. The results of operational tests of led lamps are presented. The tests were carried out under real operating conditions. The fact of deterioration of technical characteristics of lamps is established. One of the reasons for the deterioration of technical characteristics is recognized as the release of a large amount of heat by the lamp. Variants of the led lamp design containing elements of the cooling system are proposed. The prospects for the development of lighting systems based on led grids are shown.

Author(s):  
Seyyed Khandani ◽  
Himanshu Pokharna ◽  
Sridhar Machiroutu ◽  
Eric DiStefano

Remote heat pipe based heat exchanger cooling systems are becoming increasingly popular in cooling of notebook computers. In such cooling systems, one or more heat pipes transfer the heat from the more populated area to a location with sufficient space allowing the use of a heat exchanger for removal of the heat from the system. In analsysis of such systems, the temperature drop in the condenser section of the heat pipe is assumed negligible due to the nature of the condensation process. However, in testing of various systems, non linear longitudinal temperature drops in the heat pipe in the range of 2 to 15 °C, for different processor power and heat exchanger airflow, have been measured. Such temperature drops could cause higher condenser thermal resistance and result in lower overall heat exchanger performance. In fact the application of the conventional method of estimating the thermal performance, which does not consider such a nonlinear temperature variations, results in inaccurate design of the cooling system and requires unnecessarily higher safety factors to compensate for this inaccuracy. To address the problem, this paper offers a new analytical approach for modeling the heat pipe based heat exchanger performance under various operating conditions. The method can be used with any arbitrary condenser temperature variations. The results of the model show significant increase in heat exchanger thermal resistance when considering a non linear condenser temperature drop. The experimental data also verifies the result of the model with sufficient accuracy and therefore validates the application of this model in estimating the performance of these systems.   This paper was also originally published as part of the Proceedings of the ASME 2005 Pacific Rim Technical Conference and Exhibition on Integration and Packaging of MEMS, NEMS, and Electronic Systems.


Author(s):  
Nicola Palestra ◽  
Giovanna Barigozzi ◽  
Antonio Perdichizzi

The paper presents the results of an investigation on inlet air cooling systems based on cool thermal storage, applied to combined cycle power plants. Such systems provide a significant increase of electric energy production in the peak hours; the charge of the cool thermal storage is performed instead during the night time. The inlet air cooling system also allows the plant to reduce power output dependence on ambient conditions. A 127MW combined cycle power plant operating in the Italian scenario is the object of this investigation. Two different technologies for cool thermal storage have been considered: ice harvester and stratified chilled water. To evaluate the performance of the combined cycle under different operating conditions, inlet cooling systems have been simulated with an in-house developed computational code. An economical analysis has been then performed. Different plant location sites have been considered, with the purpose to weigh up the influence of climatic conditions. Finally, a parametric analysis has been carried out in order to investigate how a variation of the thermal storage size affects the combined cycle performances and the investment profitability. It was found that both cool thermal storage technologies considered perform similarly in terms of gross extra production of energy. Despite this, the ice harvester shows higher parasitic load due to chillers consumptions. Warmer climates of the plant site resulted in a greater increase in the amount of operational hours than power output augmentation; investment profitability is different as well. Results of parametric analysis showed how important the size of inlet cooling storage may be for economical results.


2021 ◽  
Vol 75 (4) ◽  
pp. 3-12
Author(s):  
Zayats Yuriy Aleksandrovich ◽  
◽  
Zayats Tatiana Mikhailovna ◽  
Savelyev Maksim Anatolevich ◽  
◽  
...  

Logistics support of products at all stages of the life cycle is gaining increasing influence. This is facilitated by the increasing complexity of structures, a large number of elements, the intro-duction of mechatronic systems. Under these conditions, the relevance of developing methods for analyzing the design of samples increases. The developed model for analyzing the diesel cooling system is based on the principles of cognitive modeling. The practical significance of cognitive models is shown, which consists in the possibility of predicting changes in the influence of system elements on the target function in various operating conditions.


2021 ◽  
Vol 18 (1) ◽  
pp. 80-94
Author(s):  
D. I. Prokhor ◽  
◽  
N. V. Grachev ◽  

Objective: An equivalent mode of accelerated thermal aging of the insulation system of electrical ma- chines is described to confirm the resource corresponding to a given period and operating conditions. Methods: The equivalent mode of accelerated heat aging was determined based on the Montzinger rule and tested in the course of research and development work (R&D) on the development, manufacture and implementation of a set of bench and operational tests of the insulation system of an increased heat resistance class of a diesel locomotive traction motor. Results: The relevance of R&D has been revealed, as a result of which the implementation of the idea was required, based on the statement about the re- duction of the insulation resource of electrical machines when the permissible heating is exceeded by 8–12 °С to various types of insulating materials. The advantages of the method presented in the article in relation to traditional solutions of this problem are demonstrated, and also improved consumer proper- ties of the traction electric motor of a diesel locomotive with a replaced insulation system of an increased class of heat resistance are presented. Generally, experimental tests and preliminary operational data are an acceptable basis for thermal evaluation of electrical insulating materials. However, it is important to remember that the scientific criterion is met and not to use the results of different types of tests in the analysis. Based on the world experience in diagnostics of additional insulation parameters for monitoring the state of insulation parameters, the possibility of using the “Doctor” series insulation monitoring de- vices has been determined and practically confirmed. Together with the results of subsequent operational tests, during which the insulation was also monitored using these mobile devices, it is argued that after carrying out the relevant research work, thanks to the mobile devices of the “Doctor” series, it is pos- sible to carry out predictive analytics of the failure of traction motors (TED) in any operating conditions. The functional value is determined and applied in practice. The “H” class insulation system developed by the specialists of JSC “VNIKTI” is mainly based on insulating materials produced by JSC “Holding Company „Elinar“”; the compound “Elplast 180ID” (JSC “Electroizolit”) or its analogue “Elkom-180” JSC “Holding company „Elinar“”), for anchor coils and equalizers, a wound PPIPK-2 wire in polyimide- fluoroplastic insulation (GC “Moskabelmet”) is used. Practical importance: It is stated that all stages of manufacturing and testing, determined at the initial stage of R&D, confirmed the results of the deve- lopment stages (overhaul (manufacture) of prototypes of TED using a new isolation system according to the design documentation of JSC “VNIKTI”). Bench tests have confirmed typical characteristics, speci- fied resource and insulation characteristics with equivalent accelerated thermal aging corresponding to an electric motor’s service life of 20 years in ordinary operation on a diesel locomotive, residual life of elements of the insulation system of naturally cut armature segments, main and auxiliary poles coils. In the specialized laboratory of JSC “Holding Company „Elinar“”, an experimental TED diesel locomotive set with the investigated insulation system was manufactured and installed on two sections of the main- line diesel locomotive 2TE116. Operational tests of an experimental TED diesel locomotive set under operating conditions were successful.


2020 ◽  
Vol 14 (1) ◽  
pp. 55-60
Author(s):  
O. N. Didmanidze ◽  
R. T. Khakimov ◽  
E. P. Parlyuk ◽  
N. A. Bol’shakov

Global car manufacturers wish to increase the number of manufactured products, reduce their cost and labor input. The choice of research areas, design and technological developments in radiator construction is an extremely important and urgent task, due to the mass production of radiators for tractors and automobiles on the one hand, and the favorable development prospects of these interrelated industries, on the other. (Research purpose) To substantiate theoretically and experimentally the use of a combined cooling system containing both aluminum and polymeric water radiators and similarly liquid-oil heat exchangers based on the four principles listed above on automobiles and tractors. (Materials and methods) The authors performed bench tests using a special wind tunnel to study the thermal and aerodynamic characteristics of a prototype tractor radiator with a polyurethane core. After reaching the steady-state operating mode of the installation, the experimental values were determined for the control and measuring instruments. (Results and discussion) The authors carried out measurements of all parameters of both coolants in series at each steady-state operating mode of the bench. They obtained the main indicators dependences (reduced heat transfer, aerodynamic and hydraulic drag) of the heat exchanger, close to the operating conditions of the vehicles. (Conclusions) A prototype MTZ-80 radiator with a polyurethane core has great prospects as a future alternative radiator. An increase by 10-15 percent in the radiator heat transfer is possible by using aluminum fi ns on the surface of the polyurethane plate. A 15-20 percent reduction in hydrodynamic resistance is achieved by increasing the diameter of the capillary throughput in a polyurethane plate and the number of plates themselves in the radiator cell.


2021 ◽  
Vol 1 (3) ◽  
pp. 53-61
Author(s):  
S.G. Dragomirov ◽  
◽  
P.Ig. Eydel ◽  
A.Yu. Gamayunov ◽  
M.S. Dragomirov ◽  
...  

The article describes the results of a study of the physicochemical characteristics of solid particles of contaminants present in the coolant of automobile and tractor engines. The data on the fractional, physical and chemical composition of solid particles of contamination are given. It was established that the generalized reason for the appearance of contaminants of various nature in liquid cooling systems of engines is the physicochemical interaction of the coolant (antifreeze) with different elements and dissimilar materials of the cooling system. The use of absolutely pure coolant in the cooling systems of automobile and tractor engines is practically unrealistic, since there will always be operating conditions that contribute to the formation of contamination. A number of chemical elements (in an amount from 1 to 47% of each element) were found in the composition of solid particles of coolant contaminants: iron Fe, silicon Si, aluminum Al, lead Pb, tin Sn, zinc Zn, calcium Ca, magnesium Mg, copper Cu. In addition, at a level of less than 1.0% (wt.), Such chemical elements as potassium K, sodium Na, titanium Ti, phosphorus P, sulfur S, chromium Cr, molyb-denum Mo, chlorine Cl, iridium Ir, nickel Ni, manganese Mn, etc. were found. The most dangerous contaminants are particles of iron Fe and silicon Si, contained in the coolant in an amount of up to 47 and 37%, respectively, and possessing significant hardness and angularity. The abrasive proper-ties of Fe and Si particles create the danger of removing a thin oxide film on the inner surface of the walls of the cooling radiator channels, leading to their premature destruction. In this regard, it is concluded that high-performance engine coolant filters should be used in automobiles and tractors to remove these contaminants from the flow.


Author(s):  
Shinyoung Jeon ◽  
Changmin Son ◽  
Jangsik Yang

Turbine generator operates with complex cooling system due to the challenge in controlling the peak temperature of the stator bar caused by ohm loss, which is unavoidable. Therefore, it is important to characterise and quantifies the thermal performance of the cooling system. The focus of the present research is to investigate the heat transfer and pressure loss characteristics of typical cooling system, so-called stator ventilation duct. A real scale model was built at its operating conditions for the present study. The direction of cooling air is varied to consider its operation condition, so that there are (1) outward flow and (2) inward flow cases. In addition, the effect of (3) cross flow (inward with cross flow case) is also studied. The transient heat transfer method using thermochromic liquid crystals is implemented to measure full surface heat transfer distribution. A series of Computational Fluid Dynamics analysis is also conducted to support the observation from the experiment. For the inward flow case, the results suggest that the average Nusselt number of the 2nd duct is about 30% higher than the 3rd duct. The trend is similar with the effect of cross flow. The CFD results are in good agreement with the experimental data.


Author(s):  
Azzam S. Salman ◽  
Jamil A. Khan

Experiments were conducted in a closed loop spray cooling system working with deionized water as a working fluid. This study was performed to investigate the effect of the spraying parameters, such as Sauter mean diameter (SMD), the droplet velocity, and the residual velocity on the spray cooling heat transfer in the non-boiling region. Thermal effects on plain and modified surfaces with circular grooves were examined under different operating conditions. The inlet pressure of the working fluid was varied from 78.6 kPa to 183.515kPa, and the inlet temperature was kept between 21–22 °C. The distance between the nozzle and the target surface 10 mm. The results showed that increasing the coolant inlet pressure increases the droplet velocity and the number of droplets produced while decreasing the droplet size. As a consequence of these changes, increasing inlet pressure improved the heat transfer characteristics of both surfaces.


2013 ◽  
Vol 2013 (DPC) ◽  
pp. 001277-001293
Author(s):  
James Petroski

The movement to LED lighting systems worldwide is accelerating quickly as energy savings and reduction of hazardous substances (RoHS) increase in importance. Furthering this trend are government regulations, rebate programs and declining prices. The market drive today is to replace light bulbs of common outputs (60W, 75W and 100W) without resorting to Compact Fluorescent (CFL) bulbs containing mercury while maintaining the standard industry bulb size and shape referred to as A19 for fixture retrofitting. This A19 size and shape restriction causes a small heat sink which is only capable of dissipating heat for 60W equivalent LED bulbs with natural convection. 75W and 100W equivalent bulbs require larger sizes, some method of forced cooling, or some unusual liquid cooling system; generally none of these approaches are desirable for light bulbs from a consumer point of view. Thus, there is interest in developing natural convection cooled A19 light bulb designs for LEDs that cool far more effectively than today's current designs. Current A19 size heat sink designs typically have thermal resistances of 5–7 °C/W. A more efficient method of cooling can be created using a chimney-based design to lower system thermal resistances below 4 °C/W while meeting all other requirements for bulb system design. Numerical studies and test data are in good agreement for various orientations including methods for keeping the chimney partially active in horizontal orientations. Such chimney-based designs are capable of cooling 75W and 100W equivalent LED light bulbs in the limited volume constraints of A19-size devices.


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