scholarly journals Creation of automated workplaces based on a formalized methodology for designing technological processes of machine-building enterprises

2020 ◽  
pp. 214-223
Author(s):  
Г.С. Жетесова ◽  
Т.Ю. Никонова ◽  
В.В. Юрченко ◽  
А.К. Матешов ◽  
Н.А. Савельева

В статье рассматривается проблема создания автоматизированных систем, удовлетворяющих требованиям современного производства (универсальность, многофункциональность и комплексность), прежде всего, должны быть созданы специальные методология и теория, раскрывающие процессы проектирования, представляемые в математическом, формализованном и программном виде. Авторами предлагается формализация процесса проектирования и технологии, на основе которой создана система автоматизации проектирования, что позволит проектировать технологические процессы (ТП) для разнообразных изделий, в том числе ранее не производившихся. Разработка математических моделей ТП механической обработки деталей обеспечит объективное принятие технологических решений и будет отражать динамику качественного и количественного преобразования заготовок в процессе производства. Практической значимостью работы является создание и апробация ПО «Система автоматизированных рабочих мест машиностроительных предприятий», в которой разработаны АРМ технологических служб и подразделений, а именно АРМ отдела технолога. Для реализации цели, разработанный АРМ обеспечивает выполнение двух основных направлений деятельности. Во-первых, обеспечивает возможность разработки и внедрения ТП, средств автоматизации и механизации, оптимизации режимов работы универсального оборудования, и оборудования с числовым программным управлением. Во-вторых, реализует своевременную разработку технических заданий для обеспечения структурных подразделений (цехов, участков) специальной оснасткой, инструментом и приспособлениями, предусмотренными технологией, нестандартным оборудованием средствами автоматизации и механизации. В результате проведенных исследований, получены: 1. Методика проектирования основных этапов ТП изготовления деталей, основанная на объективных критериях выбора технологических параметров, что обеспечит исключение ошибок на начальном этапе. Разработан общий алгоритм решения технологической задачи. 2. Методика назначения переходов и составления планов обработки, в основу которой положен принцип выполнимости определенным методом текущего перехода, а именно, выполнение характеристик. 3. Методика оснащения ТП позволяет учитывать геометрические и точностные параметры, дополнительные требования к поверхности на конкретных стадиях с учетом текущей производственной ситуации. The problem of development special software for the automation for design of technological processes that meets the requirements of modern production – universality, multifunctionality and complexity are considered. The authors propose – CAD is developed, which will make it possible to design technological processes for a wide variety of products, including new ones that have not previously entered production. The practical significance of the work is the creation and testing of the software «System of automated workstations of machine-building enterprises», in AWP of the technologist's department, were developed. The first direction provides the possibility of developing and implementing processes. The second the timely development of technical specifications for the provision of structural units (workshops and sections) with special equipment, tools and devices provided for by technology. As a result of the research, the methods of designing technological processes for machining parts were obtained: 1. Methodology for designing the main stages based on objective criteria for the selection of technological parameters, which ensures the elimination of errors at the initial stage of the technological process formation 2. The method of assigning transitions and drawing up processing plans, based on the principle of the feasibility of the current transition by a certain method, namely, the fulfillment of the characteristics that need to be obtained at the current transition. 3. The technique of equipping the technological process allows taking into account the geometric and precision parameters, additional requirements for the surface at specific stages based on the current production situation.

2020 ◽  
Author(s):  
Alexey Svistunov ◽  

In the article investigated the essence of enterprises technological develop-ment and defined its directions, tasks, conditions and results. Substantiated similarities and differences of categories "technological development" and "technological processes development". Conducted analysis existing approaches to defining the "technological process" concept and its consideration as a system. Characterized the main structural components of technological process. The basic principles of the technological processes’ system-component development concept of the machine-building enterprises are offered and defined. It is concluded that a modern machine-building enterprise can be studied as a complex organized system, the components of which are constantly changing, being in interaction with each other. It is theoretically substantiated that the technological development of machine-building enterprises involves the improvement of the production process, search for new technological solutions, modernization of fixed assets, development and implementation of new technological processes, new information technologies, computers and modern actuators. It is proved that the technological development of the enterprise is determined by the efficiency of reproduction of innovations, which are reflected in the main factors of production, in the structure of their management, as well as in new products. It should be aimed, on the one hand, at maintaining the proper condition and development of the technical and technological base of the industrial enterprise, and on the other - at the stable use of new advanced technologies in all spheres of economic activity of the business entity. It is concluded that increasing the level of technological development of the machine-building enterprise is a transition to a new state of economic activity with efficient use of existing resources and factors of production, research and development, improvement of management system, employee motivation. It is substantiated that the development of effective management mechanisms in the direction of ensuring the development of technological processes of machine-building enterprises requires, first of all, the formation of conceptual foundations of management processes.


2021 ◽  
Vol 1 (73) ◽  
pp. 30-32
Author(s):  
M. Egorov ◽  
A. Feofanov

This article is devoted to technological processes at machine-building enterprises. Analysis of the effectiveness of the certification process and management of particularly responsible technological processes. Identification and definition of the technological process. Requirements for technological documentation


Author(s):  
І.Ш. Невлюдов ◽  
О.О. Чала ◽  
О.І. Филипенко ◽  
І.В. Боцман

The subject of the article is to establish the relationships between the parameters of formation the functional surfaces of the substrates of micro-opto-electro-mechanical systems’ (MOEMS) components and their physical and technological parameters. Objectives: to increase the reliability and reproducibility of the received information, reduce the complexity of the technological process of forming, by modeling the dependences of the ratios of physical and technological parameters of forming the functional surfaces of the substrates of MOEMS components for the forming process. The methods are used: methods of experiment planning and computer processing of experimental data, mathematical models, digital computer modeling of technological processes. The following results were obtained: a mathematical model was proposed, which was used to model the influence of physical and technological parameters of the functional surfaces of the substrates of MOEMS components on their formation, with the receipt of prototypes. The results can be used in the development of technological processes of production, as substrates of functional components of MOEMS, and other functional elements for various technological purposes. A mathematical model is obtained, which allows predicting the degree of influence of physical and technological parameters of the technological process on the parameters of formation of functional surfaces of substrates of MOEMS components. Conclusions. The scientific novelty of the results is as follows: a mathematical model that has found practical implementation for computer digital modeling in the development of technological processes for the production of functional surfaces of substrates of MOEMS components is proposed, in which, unlike the existing ones, it is possible to predict the degree of influence of physical substrates of MOEMS components, which allows to plan the process of formation, increase the reproducibility of results and reduce the complexity of the technological process.


2020 ◽  
pp. 22-26
Author(s):  
E. M. Zimin ◽  
◽  
V. V. Martishkin ◽  

The article presents the list of singular indicators of technological support of technologies and the method of determining their actual values and their quality levels. According to the results of determining the quality level of technological processes, one of three management decisions can be made. The paper describes singular quality indicators that are directly related to the quality of technological processes in the machine-building industry, at the stage of design and preparation of technical documentation. And also presented are complex quality indicators, based on which determine the generalized indicator of quality of the evaluated technological process. As a result of the work the features of conformity assessment of technological processes and related mandatory requirements are formed. Also described is the process of obtaining a qualitative and quantitative assessment of the quality of the technological process with a detailed description of all necessary formulas


2020 ◽  
Vol 834 ◽  
pp. 24-31
Author(s):  
Marina Polyakova ◽  
Elena Shiriaeva ◽  
Milyausha Iansaitova

System analysis is used as the effective way for design and modification of different kinds of technical systems. Application of system analysis to any technological process allows to present the links between input and output parameters which makes it possible to analyze its effectiveness and effect on the process for manufacturing of the object with necessary level of quality. The paper presents results of system analysis application for multioperational technological processes. The main aim of hot rolling process is manufacturing the hot rolled metal sheet with definite geometrical parameters which are necessary for further cold rolling process. The scheme of hot rolling operation with its input and output links is presented. The obtained results can be used for mathematical modeling of hot rolling operation. It is shown the application of system analysis for technological process of coating on the example of vacuum ion-plasma coating process. Because of existence of operated, noncontrolled, and indignant parameters of the coating process application of system analysis is the effective way for structural analysis of this technical system. It is proposed to supplement system analysis with function-oriented analysis. This approach can state the links between properties of the object which are sufficient for its application and technological parameters of the manufacturing technological process.


Author(s):  
К. О. Соломянова-Кирильчук ◽  
О. В. Гребенікова

The issues of failure risk diagnosing were actualized in Ukraine against the background of transformation processes in the economy. Enterprises are particularly vulnerable due to the forced reorientation to new markets and changes in permanent business relations. Therefore, it is now important to identify in insolvency problems and the risk of enterprises’ failure of this industry. The purpose of the research is to substantiate the method of selection and form a system of indicators that will provide diagnostics of the failure risk based on the financial statements of the company. The subject of the research is the Ukrainian machine-building enterprises and the process of forming a system of indicators, which will determine the failure risk of business entities. The methods of the research: methods of scientific knowledge, such as analysis and synthesis, induction, measurement, observation, formalization, logical and analytical techniques, as well as the methodological apparatus of financial analysis and mathematical statistics. The hypothesis of the research is the assumption that the process of selecting indicators based on the methods of mathematical statistics will avoid bias of other shortcomings that reduce the quality of enterprises’ failure diagnosing. The statement of basic materials. The existing models of failure diagnostics have serious shortcomings in terms of the approach to the selection of indicators and the number of classes, which the enterprise may belong to, depending on the existing risk of bankruptcy. Therefore, the authors proposed their own approach to the selection of diagnostically significant financial ratios based on the Student's t-test, the Mann-Whitney U-test and the correlation coefficient. A system of indicators of failure diagnosing has formed based on this approach. The originality and practical significance of the research is that a system of indicators is mathematically substantiated, what corresponds to the modern principles of evidence-based research and maximally emphasizes that the machine-building enterprise belongs to a particular failure risk class. Conclusions and perspectives of further research: the researchers are going to build a failure diagnostic model for Ukrainian machine-building enterprises based on the determined system of indicators.


Author(s):  
V. Mishchenko ◽  
L. Taraniuk ◽  
I. Domnina

Relevance of research. The actualization of the assessment of the financial condition of the enterprise from the standpoint of possible bankruptcy is indisputable, taking into account the impact of both external and internal factors on the work of the enterprise. The purpose of the study: to develop a methodological approach to preventive assessment of the financial condition of the enterprise, taking into account internal and external factors influencing its economic activity from the standpoint of possible bankruptcy. Methodology and scientific methods: methods of comparative analysis, economic-mathematical modeling, system approach are used. Research results: the article considers scientific trends and problems of assessing the financial condition of enterprises using different methodological approaches. The most well-known formed discriminant models of foreign and domestic scientists are characterized, taking into account their advantages and disadvantages in conducting economic assessment of the financial condition of enterprises. Features and possibilities of application of these models at the domestic enterprises of a machine-building complex are stated. The necessity to develop a dynamic operational model of preventive management is substantiated, which makes it possible to take into account both internal and external national factors and foreign indicators. Unlike the existing ones, this model considers not only financial indicators (profitability ratio, current liquidity ratio, asset turnover, autonomy ratio), but also their importance in the dynamics, as well as taking into account external factors of the country in which the company operates. A new methodological approach for assessing the financial condition of the enterprise with the inclusion of national factors of enterprises and performance indicators of foreign economic entities is proposed. The proposed method of assessing the company in the dynamics in relation to each time to the previous year in terms of bankruptcy characterizes the effectiveness of management and is a signal to take precautions regardless of the stage of the life cycle of the enterprise or its products. The information support of this model serves as a basis for the formation of the company's self-management system. Research framework / possibility of using the results: the proposed methodological approach has an international character and can be used by single-industry enterprises of different countries to assess their financial and economic, marketing, organizational, production, logistics activities, especially when looking for business partners. Practical significance: assessment of the bankruptcy probability index at 12 machine-building enterprises of Ukraine was carried out, conclusions were made on the location of enterprises in the bankruptcy zone. Social consequences: the results of this assessment lead to management decisions by the management of machine-building enterprises on the optimization of jobs, labor movement, internal and external staff rotation.


Author(s):  
I. Fomichenko ◽  
Ye. Myronenko ◽  
V. Shashko ◽  
Ye. Bolotina ◽  
І. Stashkevych

The aim of the article is to study the investment cooperation and production cooperation of Ukraine with the countries of the European Union in the context of global integration processes. In the process of research the following general scientific and applied research methods were used: analysis and synthesis, deduction and induction — in the process of choosing environmental factors that affect the investment activity of machine-building enterprises; systematization and generalization — in the process of conducting export-import operations of Ukraine with EU countries; monographic methods — for in-depth study of the tasks; abstract-logical methods — for theoretical generalization of research results and formulation of conclusions and proposals. An approach to the analysis of investment cooperation and production cooperation of Ukraine and the EU in the context of global integration processes based on the use of PEST-analysis of external factors affecting the activities of machine-building enterprises and SWOT-analysis of competitive advantages of machine-building enterprises of Ukraine, which identifies strengths and weaknesses of the internal environment in relation to the opportunities and threats of the external environment and to suggest potential directions for the development of their foreign economic activity in the context of European integration. The practical significance lies in the development of proposals to minimize the negative impact of external factors of enterprises, including reorientation to the production of high-tech and innovative products, changes in tax policy, public administration, as well as accelerating the modernization of fixed assets, stimulating innovation and promoting high-tech products, which will increase the level of competitiveness of machine-building enterprises, both domestically and in the foreign market. Originality lies in substantiating the structural elements of the approach to the analysis of investment cooperation and production cooperation between Ukraine and the EU in the context of global integration processes, which determine ways to minimize the negative impact of factors on the competitiveness of machine-building enterprises ensuring the re-equipment of many high-tech science-intensive industries.


The article is devoted to reengineering of technological processes - a method of their qualitative transformation on an innovative basis, which in turn assumes the availability of tools that make it possible to establish the economic efficiency and technical capability of such transformations of construction production, to identify the effect of their implementation. In this regard, the problem of forming a parametric model of reengineering of construction technological processes, which involves four enlarged groups of indicators that reflect the quantitative and qualitative characteristics of the processes: materials used, working time, machine time, spatial organization, is considered. It is established that parameters can have either an absolute (physical, cost) or relative (point, percentage) expression and also make their own decomposition. The practical significance of the provisions given in the article is determined by the development of methods of technical rationing, which leads to a reduction in the cost and duration of construction.


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