scholarly journals Kesan Logam Pengisi Terhadap Struktur Terkimpal Al 6061 Yang Teroksida Pada 600°C

2020 ◽  
Vol 78 (1) ◽  
pp. 48-59
Author(s):  
Nur Azida Che Lah ◽  
Muhamad Hellmy Hussin
Keyword(s):  
Surface Morphology ◽  
Base Metal ◽  
Oxidation Process ◽  
Filler Metal ◽  
Chemical Compositions ◽  
Elemental Mapping ◽  
Resistance To Oxidation ◽  
Oxide Phases ◽  
Kinetic Oxidation ◽  
Morphology Characterization

Samples of STK 6061 ER 4043 and STK 6061 ER 5356 were welded respectively using ER 4043 (Al-5%Si) and ER 5356 (Al-5%Mg) filler metal and were oxidized in air environment at 600oC for 40 hours. The focus of the analysis is on the welded metal where the base metal and the filler metal melt together to produce different chemical compositions. The analysis includes kinetic oxidation, material defect testing, surface morphology characterization using SEM-EDX, cross sectioning, elemental mapping and the oxide phases formed on the alloy surface. The results show that welded metal containing Mg tends to accelerate and accelerate the oxidation process, whereas welded metal containing Si may increase the resistance to oxidation.

Brazing of CP-Titanium / CP-Titanium and Titanium Alloy / Stainless Steel with Laminated Ti-Based Filler Metal

2007 ◽  
Vol 539-543 ◽  
pp. 4031-4035 ◽  
Author(s):  
Y. Miyazawa ◽  
C.S. Chang ◽  
H. Sato ◽  
Jun Suda ◽  
T. Hiraoka ◽  
...  
Keyword(s):  
Thermal Analysis ◽  
Stainless Steel ◽  
Titanium Alloy ◽  
Base Metal ◽  
Filler Metal ◽  
Eutectoid Reaction ◽  
Chemical Compositions ◽  
Low Oxygen ◽  
Continuous Type ◽  
Cp Ti

Joining technology of CP-Titanium and Titanium alloy is very important for manufacturing field. In that case of titanium brazing, chemical compositions of brazing filler metal and brazing atmosphere are very important. In this study, CP-Ti/CP-Ti and Ti alloy/Stainless Steel were brazed with Ti-based laminated brazing filler metal by using continuous type furnace under Ar gas atmosphere containing extremely low oxygen. Laminated filler was fabricated by roll bonding technology. Chemical compositions of laminated filler metal used in this study were Ti-15Cu-15Ni and Ti-20Zr-20Cu-20Ni. Brazing temperature employed in this study was 850, 900, 950, and 1000 C. These brazing temperatures were based on thermal analysis results and alpha-beta transformation temperature of the base metal used in this study. Firstly melting properties of laminated brazing filler metal was investigated with DTA and DSC. Secondary joint characteristics were estimated by micro-structural observation at the joint and mechanical properties measurement. Sound joint was obtained in this study according to outside appearance of the specimen. Ti-20Zr-20Cu-20Ni filler had low melting point as compared with Ti-15Cu-15Ni according to thermal analysis results and fillet form-ability. Ni and Cu were diffused from molten brazing filler to base metal during brazing and Ti-Cu-Ni eutectoid reaction was took placed at the based metal during cooling after brazing.

scholarly journals Analysis of the Microstructure and Mechanical Properties of TiBw/Ti-6Al-4V Ti Matrix Composite Joint Fabricated Using TiCuNiZr Amorphous Brazing Filler Metal

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 875
Author(s):  
Hao Tian ◽  
Jianchao He ◽  
Jinbao Hou ◽  
Yanlong Lv
Keyword(s):  
Mechanical Properties ◽  
Base Metal ◽  
Matrix Composite ◽  
Room Temperature ◽  
Filler Metal ◽  
Ceramic Fiber ◽  
Tensile Fracture ◽  
Alloy Matrix ◽  
Composite Joint ◽  
Secondary Cracks

TiB crystal whiskers (TiBw) can be synthesized in situ in Ti alloy matrix through powder metallurgy for the preparation of a new type of ceramic fiber-reinforced Ti matrix composite (TMC) TiBw/Ti-6Al-4V. In the TiBw/Ti-6Al-4V TMC, the reinforced phase/matrix interface is clean and has superior comprehensive mechanical properties, but its machinability is degraded. Hence, the bonding of reliable materials is important. To further optimize the TiBw/Ti-6Al-4V brazing technology and determine the relationship between the microstructure and tensile property of the brazed joint, results demonstrate that the elements of brazing filler metal are under sufficient and uniform diffusion, the microstructure is the typical Widmanstätten structure, and fine granular compounds in β phase are observed. The average tensile strength of the brazing specimen is 998 MPa under room temperature, which is 97.3% of that of the base metal. During the high-temperature (400 °C) tensile process, a fracture occurred at the base metal of the highest tensile test specimen with strength reaching 689 MPa, and the tensile fracture involved a combination of intergranular and transgranular modes at both room temperature and 400 °C. The fracture surface has dimples, secondary cracks are generated by the fracture of TiB whiskers, and large holes form when whole TiB whiskers are removed. The proposed algorithm provides evidence for promoting the application of TiBw/Ti-6Al-4V TMCs in practical production.

scholarly journals Properties of a thick-section narrow-gap gas tungsten arc weld of cast Haynes 282

2021 ◽  
Author(s):  
Michael Santella ◽  
X. Frank Chen ◽  
Philip Maziasz ◽  
Jason Rausch ◽  
Jonathan Salkin
Keyword(s):  
Base Metal ◽  
Heat Affected Zone ◽  
Reference Data ◽  
Filler Metal ◽  
Stress Rupture ◽  
Narrow Gap ◽  
Weld Deposit ◽  
Gas Tungsten Arc ◽  
Gas Tungsten ◽  
Weld Heat

AbstractA 50.8-mm-deep gas tungsten arc weld was made with matching filler metal in cast Haynes 282 alloy. The narrow-gap joint was filled with 104 weld beads. Visual and dye-penetrant inspection of cross-weld specimens indicated that the cast base metal contained numerous casting defects. No visible indications of physical defects were found in the weld deposit. The weld heat-affected zone was characterized by microcracking and localized recrystallization. The cause of the cracking could not be determined. Hardness testing showed that a softened region in the as-welded heat-affected zone was nearly eliminated by post-weld heat treatment. Tensile testing up to 816 °C showed that cross-weld specimen strengths ranged from 57 to 79% of the cast base metal tensile strength. The stress-rupture strengths of cross-weld specimens are within 20% of base metal reference data. Failures of both tensile and stress-rupture specimens occurred in the base metal.

scholarly journals Microstructures and Mechanical Properties of a Laser-Welded Joint of Ti3Al-Nb Alloy Using Pure Nb Filler Metal

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 785 ◽  
Author(s):  
Lin Wang ◽  
Daqian Sun ◽  
Hongmei Li ◽  
Xiaoyan Gu ◽  
Chengjie Shen
Keyword(s):  
Mechanical Properties ◽  
Solid Solution ◽  
Base Metal ◽  
Joint Strength ◽  
Filler Metal ◽  
Weld Zone ◽  
Strengthening Effect ◽  
Joint Properties ◽  
Microstructures And Mechanical Properties ◽  
Welding System

Ti3Al-Nb alloy (Ti-24Al-15Nb) was welded by a pulsed laser welding system without and with pure Nb filler metal. The results indicated that pure Nb filler metal had profound effects on the microstructures and mechanical properties of the laser-welded joints. The joint without filler metal consisted of the weld zone (α’2 + B2), heat affected zone HAZ1 (α2 + B2), HAZ2 (α2 + O + B2) and base metal (α2 + O + B2), and gas pores were generated in the weld resulting in the deterioration of the joint strength (330 MPa) and elongation (1.9%). When the Nb filler metal was used, the weld microstructure (NbTi solid solution + O + B2) was obtained, and the joint properties were significantly improved, which was associated with the strengthening effect of the NbTi solid solution, O phase precipitation and the slip transmission between O and B2 phases, and the restraining of the formation of martensite (α’2) and gas pores in the weld. The strength (724 MPa) and elongation (5.1%) of the joint increased by 119.4% and 168.4% compared with those of the joint without filler metal, and the joint strength was able to reach 81.7% of the base metal strength (886 MPa). It is favorable to use pure Nb filler metal for improving the mechanical properties of laser-welded Ti3Al-Nb alloy joints.

Corrosion Resistance Evaluation of a Stainless-Steel Brazed Joint in HCl Solution

2021 ◽  
Vol 1016 ◽  
pp. 997-1002
Author(s):  
Hikaru Nagata ◽  
Masa Ono ◽  
Yasuyuki Miyazawa ◽  
Yuji Hayashi ◽  
Yoshio Bizen
Keyword(s):  
Aqueous Solution ◽  
Stainless Steel ◽  
Corrosion Resistance ◽  
Base Metal ◽  
Corrosion Behavior ◽  
Anodic Polarization ◽  
Filler Metal ◽  
Brazed Joint ◽  
In Situ Observations

To clarify the effect of the acid solution type on corrosion resistance, the corrosion behavior of stainless steel brazed joints in HCl aqueous solution was evaluated through electrochemical measurements. Anodic polarization curves of a ferritic stainless-steel base metal, Ni-based brazing filler metals, and a brazed joint were recorded. In addition, in situ observations were conducted to observe the corrosion behavior of each structure of the brazed joint. Corrosion potentials of the brazing filler metal were lower than that of the base metal. In situ observations of the brazed joint revealed the order of corrosion in aqueous hydrochloric acid. According to the electrochemical measurements, under an actual corrosive environment, the brazing filler metal can function as an anode and selectively corrode. In addition, the anodic polarization curve of the brazed joint showed values between those of the polarization curves of the brazing filler metal and the base metal, indicating that the corrosion resistance could be electrochemically evaluated in HCl aqueous solution.

A Further Study of Residual Stresses in Circumferential Welds

1973 ◽  
Vol 95 (4) ◽  
pp. 238-242 ◽  
Author(s):  
S. Vaidyanathan ◽  
H. Weiss ◽  
I. Finnie
Keyword(s):  
Residual Stress ◽  
Stress Distribution ◽  
Residual Stresses ◽  
Base Metal ◽  
Filler Metal ◽  
Residual Stress Distribution ◽  
Experimental Results ◽  
Circumferential Welds ◽  
Single Pass ◽  
Full Penetration

The residual stress distribution for a circumferential weld between cylinders was obtained in a prior publication for a full penetration, single pass weld with no variation of alloy content across the weld. In the present work the approach is extended to cover a wider variety of weld conditions. It is shown that the effects of multipass welds, partial penetration welds, and welds with filler metal differing greatly in properties from the base metal can approximately be taken into account. Experimental results are presented to support the proposed method of analysis.

scholarly journals Mechanical properties of NiTi and CuNiTi wires used in orthodontic treatment. Part 2: Microscopic surface appraisal and metallurgical characteristics

2014 ◽  
Vol 19 (1) ◽  
pp. 69-76 ◽  
Author(s):  
Marco Abdo Gravina ◽  
Cristiane Canavarro ◽  
Carlos Nelson Elias ◽  
Maria das Graças Afonso Miranda Chaves ◽  
Ione Helena Vieira Portella Brunharo ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Surface Morphology ◽  
Test Methods ◽  
Chemical Compositions ◽  
Wire Surface ◽  
Morphologic Characteristics ◽  
Fracture Region ◽  
Traction Test ◽  
Niti Wires ◽  
Electronic Microscope

OBJECTIVE: This research aimed at comparing the qualitative chemical compositions and the surface morphology of fracture regions of eight types of Nickel (Ni) Titanium (Ti) conventional wires, superelastic and heat-activated (GAC, TP, Ormco, Masel, Morelli and Unitek), to the wires with addition of copper (CuNiTi 27oC and 35oC, Ormco) after traction test. METHODS: The analyses were performed in a scanning electronic microscope (JEOL, model JSM-5800 LV) with EDS system of microanalysis (energy dispersive spectroscopy). RESULTS : The results showed that NiTi wires presented Ni and Ti as the main elements of the alloy with minimum differences in their composition. The CuNiTi wires, however, presented Ni and Ti with a significant percentage of copper (Cu). As for surface morphology, the wires that presented the lowest wire-surface roughness were the superelastic ones by Masel and Morelli, while those that presented the greatest wire-surface roughness were the CuNiTi 27oC and 35oC ones by Ormco, due to presence of microcavity formed as a result of pulling out some particles, possibly of NiTi. 4 The fracture surfaces presented characteristics of ductile fracture, with presence of microcavities. The superelastic wires by GAC and the CuNiTi 27oC and the heat-activated ones by Unitek presented the smallest microcavities and the lowest wire-surface roughness with regard to fracture, while the CuNiTi 35oC wires presented inadequate wire-surface roughness in the fracture region. CONCLUSION: CuNiTi 35oC wires did not present better morphologic characteristics in comparison to the other wires with regard to surfaces and fracture region.

Overlay Welding on Titanium and 304 Stainless Steel Using ERNiCu-7 Filler Metal by GTAW Process

2017 ◽  
Vol 728 ◽  
pp. 60-65
Author(s):  
Thanaporn Thonondaeng ◽  
Ghit Laungsopapun ◽  
Kittichai Fakpan ◽  
Krittee Eidhed
Keyword(s):  
Stainless Steel ◽  
Base Metal ◽  
Filler Metal ◽  
Welding Current ◽  
304 Stainless Steel ◽  
Depth Of Penetration ◽  
Bead Width ◽  
Gtaw Process ◽  
Overlay Welding ◽  
Cp Ti

Single pass overlay welding of the ERNiCu-7 filler metal on the commercial pure titanium grade 2 and the 304 stainless steel using the gas tungsten arc welding (GTAW) process was studied. The ERNiCu-7 filler metal was overlay welded on the base metals with varying welding currents; it was 30A, 40A and 50A for the CP-Ti base metal and 50A, 60A and 70A for the 304SS base metal. The experimental results showed that the overlay CP-Ti welded-specimen, increasing of welding current increased bead width and decreased depth of penetration of weldment. While for the 304SS welded-specimen, increasing of welding current increased both bead width and depth of penetration. Suitable heat inputs to achieve good geometry of weldment for overlay welding were 348J/mm for CP-Ti welded-specimen and 558J/mm for 304SS welded-specimen.

scholarly journals Comparative Study on the Activity of GaF3 and Ga2O3 Nanoparticle-Doped CsF-AlF3 Flux for Brazing 6061 Al/Q235 Steel Joints

Crystals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 498 ◽  
Author(s):  
Zhen Yao ◽  
Songbai Xue ◽  
Junxiong Zhang
Keyword(s):  
Aluminum Alloy ◽  
Comparative Analysis ◽  
Carbon Steel ◽  
Base Metal ◽  
Filler Metal ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
6061 Aluminum Alloy ◽  
Steel Joints ◽  
Molten Filler Metal

The effect of trace amounts of GaF3 and Ga2O3 nanoparticles on the wettability and spreadability of CsF-AlF3 flux matched Zn-15Al filler metal were comparatively studied on 6061 aluminum alloy and Q235 low-carbon steel. The experimental results indicate that appropriate amounts of GaF3 and Ga2O3 added into the flux could significantly promote the Zn-15Al filler metal to wet and spread on the surface of 6061 aluminum alloy and Q235 low-carbon steel. The optimum ranges for GaF3 and Ga2O3 were 0.0075–0.01wt.% and 0.009–0.01 wt.%, respectively. Comparative analysis showed that the activity of CsF-AlF3 flux bearing GaF3 was higher than that bearing Ga2O3. The reason for this is that the former flux has a stronger ability to remove oxides of the base metal and reduce the interfacial tension of the molten filler metal and the base metal.

Oxidation Effect on Welded AA6061 Al Alloy Using ER4043 Filler Metal

2011 ◽  
Vol 66-68 ◽  
pp. 46-49
Author(s):  
Che Lah Nur Azida ◽  
Azman Jalar ◽  
Norinsan Kamil Othman ◽  
Abdul Razak Daud
Keyword(s):  
Total Pressure ◽  
Oxidation Process ◽  
Filler Metal ◽  
Al Alloy ◽  
Parent Metal ◽  
Alloying Element ◽  
Oxide Formation ◽  
Oxide Morphology ◽  
Protective Oxide ◽  
Oxidation Effect

As-welded AA6061 Al alloy using Al-Si-Mg (ER 4043) filler metal was subjected to oxidationexposure in flowing air gas for 40hrs at 600oC at a total pressure of approximately 1 atm. SEM andEDAX were chosen to characterize the morphology microstructure of oxide formation on welded jointafter oxidation process. Different oxide morphology were found on parent and fusion metal due to thedifferences of the alloying element. The morphology of the oxide shows the protection oxide surfacewere developed on parent metal while non-protective oxide formed on fusion metal.

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