Finite Element Analysis of the Frame of Straightening Machine with Twelve Rolls for Tubes

2013 ◽  
Vol 345 ◽  
pp. 557-560
Author(s):  
Bai Sen Zhang ◽  
Jin Chun Song ◽  
Guang An Ren

The frame of a straightening machine is a body of the equipment, and bears all loads exerting on the machine. It is necessary for the frame to have strong strength and stiffness so that the machine can work under normal condition. What is more, because control technology for a hydraulic or servo system is applied to this equipment, it is also necessary to understand the variation laws of frame under loads, so that the effects of pressure protection and position control of rollers could be better and the laws could be provided for designing control system. In this paper, the deformation maps of the frame under loads are got by finite element analysis, distribution laws on stress and displacement of the frame are obtained when it is working, and suggestions are proposed for improving the functions of frame and quality of tubes.

2014 ◽  
Vol 908 ◽  
pp. 282-286
Author(s):  
Wan Rong Wu ◽  
Lin Chen

Drilling frame on TD165CH Down-The-Hole Drill that has large slenderness ratio and be longer than 10m is one component of Down-The-Hole drill which is mainly subjected to load.In the process of drilling, drilling frame is not only subjected to loads which are like tensile, compression and torsion and so on, and be under the influence of impacting and vibration of impactor,the situation of force is complicated.By analysing of working condition of Down-The-Hole drill,there get all kinds of limit states of typical working conditions, and then using Ansys doing finite element analysis, there get distribution of the stress and strain of drilling frame and the result of modal analysis to check whether drilling frame meets the requirements of strength and stiffness or not,and whether it is possible to resonate with the impactor or not.By analysis,Structure strength and stiffness of drilling Frame on TD165CH Down-The-Hole drill meet the requirements of practical engineering, and drilling Frame does not resonate with the impactor.


Author(s):  
Mithilesh Kumar Dewangan ◽  
S K Panigrahi

This paper deals with the stress analysis of the launcher pod based on optimization of its configuration and weight without compromising its strength and stiffness. The launcher pod assembly is a complex fabricated structure, which is subjected to a variety of dynamic loads during firing of rockets. A series of finite element simulations reveal the critical location of the pod for different loading conditions based on the stress magnitude, which helps to optimize its weight and configuration of the launcher pod. It has been observed that the optimized weight of the given launcher pod after modification of materials and configuration, with the provided materials, loading, and boundary conditions, is reduced by 36.27% (without launcher tubes and rockets) against the initial weight of the launcher pod.


2013 ◽  
Vol 419 ◽  
pp. 203-208
Author(s):  
Ying Yu ◽  
Yao Run Peng ◽  
Shi Xin Lan ◽  
Ping Zhou

Wave spring is a key component of multi-disc wet clutch and the response speed and running quality of multi-disc wet clutch is affected by its characteristics. This paper analyses the theoretical calculation of load-deformation relationship of wave spring. The load-deformation relationship of wave spring is obtained by ANSYS10.0 software according to its structural characteristics and actual boundary condition and compared with the calculated results based on different methods and the measured value, and then study the effect of the wave number on the load-deformation relationship of wave spring. The results show that the calculated value of finite element analysis (FEM) is closer to the measured value and the FEM has more advantages on simulation of the working performance of wave spring.


2014 ◽  
Vol 936 ◽  
pp. 1886-1889
Author(s):  
Yan Ping Sun ◽  
De Chen Zhang ◽  
Ming Yang ◽  
Yuan Li

In this paper, iron ladle stress and deformation has been accurately calculated using finite element analysis software ANSYS based on 260t iron ladle in standing, lifting, tipping working conditions. Distribution of stress field was obtained. The stiffness and strength of the iron ladle has been evaluated. The results show that the iron ladle in the standing, lifting and tipping working conditions, structural deformation is small, the strength and stiffness meet the requirements. This research extends the working life of 260t iron ladle. It provides theoretical basis for producing and using of the iron ladle and further optimal designing.


1990 ◽  
Vol 2 (2) ◽  
pp. 83-90
Author(s):  
Hiroyuki Kojima ◽  

In this paper, a finite element formulation method for a horizontal flexible robot arm with two links is first presented. In the analysis, the kinetic energy of the flexible arm is represented in brief compared with previous methods, and the matrix equation of motion in consideration of the nonlinear forces, such as the Coriolis force, is derived by the finite element method and the variational theorem. Then, the state equation of the mechatronics system consisting of the flexible arm and the position control system is obtained. Secondly, numerical simulations in the case of applying path control based on the trapezoidal velocity curve are carried out by use of the Wilson-<I>θ</I> method, and the effects of the bending rigidity and the shape of the trapezoidal velocity curve on the dynamic characteristics of the mechatronics system are demonstrated.


2014 ◽  
Vol 681 ◽  
pp. 222-228
Author(s):  
Shou Tao Yao ◽  
Wei Cheng Zhao ◽  
Qun Cheng

High-rise super large aerial platform project construction has been a greater danger, How to ensure the quality of components assembled and the safety of the construction project is worthy of study. Through finite element analysis on construction conditions of steel structures, ensures the hydraulic synchronous lifting and construction technology of high-altitude hoisting and assembly, greatly reduced the difficulty of installation, quality, safety, cost, schedule is guaranteed.


2014 ◽  
Vol 680 ◽  
pp. 249-253
Author(s):  
Zhang Qi Wang ◽  
Jun Li ◽  
Wen Gang Yang ◽  
Yong Feng Cheng

Strain clamp is an important connection device in guy tower. If the quality of the compression splicing position is unsatisfied, strain clamp tends to be damaged which may lead to the final collapse of a guy tower as well as huge economic lost. In this paper, stress distribution on the compressible tube and guy cable is analyzed by FEM, and a large equivalent stress of guy cable is applied to the compression splicing position. During this process, a finite element model of strain clamp is established for guy cables at compression splicing position, problems of elastic-plastic and contracting are studied and the whole compressing process of compressible position is simulated. The guy cable cracks easily at the position of compressible tube’s port, the inner part of the compressible tube has a larger equivalent stress than outside.


2018 ◽  
Vol 89 (11) ◽  
pp. 2142-2153 ◽  
Author(s):  
Xiaochuan Chen ◽  
Di Wang ◽  
Yiping Qiu ◽  
Jun Wang ◽  
Yong Li ◽  
...  

To analyze the stress state of seed cotton in the process of cotton ginning and to improve the quality of lint, a new model for cotton, the laminated cotton model, is presented based on the idea of a composite laminate. The model assumes the cotton mass is made up of a certain number of cotton fibers, each of which has a different arrangement angle. Based on this model, the ginning process is simulated using finite element analysis. The mechanical properties of a single cotton fiber that is either machine- or hand-picked are obtained. The working condition of the ginning process is described successfully. By analyzing the influence of different working conditions on the serration cotton ginning process, the simulation results show the model prediction is reasonably consistent with existing experiments. For example, to improve the productivity and quality of lint, it is important to guarantee the saw teeth are sharp and smooth, with none being crooked or inverted, and missing teeth on each saw blade should not exceed the specified value.


Author(s):  
X. J. Xin ◽  
Z. J. Pei ◽  
Wenjie Liu

Silicon is the primary semiconductor material used to fabricate microchips. The quality of microchips depends directly on the quality of starting silicon wafers. A series of processes are required to manufacture high quality silicon wafers. Surface grinding is one of the processes used to flatten the wire-sawn wafers. A major issue in grinding of wire-sawn wafers is the reduction and elimination of wire-sawing induced waviness. Several approaches (namely, combination of grinding and lapping, reduced chuck vacuum, soft-pad, and wax mounting) have been proposed to address this issue. The results of finite element analysis modeling of these approaches have shown that soft-pad grinding is the most promising approach since it is very effective in reducing the waviness and very easy to be adopted to conventional grinding environment. This paper presents a study of finite element analysis on soft-pad grinding of wire-sawn silicon wafers, covering the mechanisms of waviness reduction and the effects of pad material properties.


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