Analysis of Pressure Vessel Manufacturing Technology Development

2010 ◽  
Vol 42 ◽  
pp. 160-165
Author(s):  
Ping Chen ◽  
Jian Ma

With the rapid development of modern industry, pressure vessel technology has been widely applied in research and industrial production, and some of pressure vessels have been required under more harsh applied conditions such as severe bearing loads and large-sizes, making higher demands on the manufacturing and security for them. This paper outlines the various pressure cylinder structures that have emerged in history and their evolution processes, and proposes a reasonable interlocking steel strip wound cylinder and analyses its structural characteristics. It can not only resolve the issue of the axial bearing load of the winding cylinder well but also be manufactured economically

2012 ◽  
Vol 550-553 ◽  
pp. 3082-3087
Author(s):  
Xing Ye Su ◽  
Qin Li ◽  
Hong Mei Wang

With the rapid development of petrochemical industry, the operation condition of pressure vessels under the alternating load was increasing and the probability of fatigue failure was also on the rise. As a result, pressure vessel fatigue analysis is gaining the designer's attention. This paper describes the key steps and techniques of the fatigue analysis of pressure vessel based on Workbench platform using the lock hopper of the coal chemical industry as an example.


2011 ◽  
Vol 221 ◽  
pp. 713-718
Author(s):  
Xiao Ling Luo ◽  
Liang Liang Liu

The paper sums up structural characteristics and design and manufacture status quo of composite pressure vessels and puts forward coherent stress distribution calculation methods and specifies some subjective and objective factors of composite pressure vessel failure and points out that composite pressure vessel analysis is still at an initial stage. The paper has some reference values for composite pressure vessel research.


2011 ◽  
Vol 418-420 ◽  
pp. 1608-1612 ◽  
Author(s):  
Xiao Qin Zhu ◽  
Nan Jing Li ◽  
Zhong Wang ◽  
Yong Yang ◽  
Hai Bin Yang ◽  
...  

Integrated multilayer wrapped pressure vessel is widely used in process industrial production. In allusion to its manufactural process and structural characteristics as well as considering the frictional force between the laminates in the relative displacement of the laminates, the calculation formulae in the laminate or the inner cylinder prestressed by the wrapping force of the hydraulic manipulator were derived by principles of mechanics. The investigative results of the prestress distribution in the integrated multilayer wrapped vessel structure have a certain direct significance for its actual manufacture and insuring its manufactural quality.


Author(s):  
Ihor Melnychuk

Nowadays RF have a lot of obstacles. The intense process of globalization, the rapid development of information technology, development of a new instruments of geo-cultural and ideological influence not only lead to problems in the way of expansion of the Russian world, but also to the need to enhance the security of the current geo-cultural space of Russian Federation and design its system concept. The author notes that the new internal doctrine of RF is penetrated by a nostalgia for a powerful state status. Its main task is to strengthen the unity of society by strengthening civic identity. Therefore we do not underestimate the practical importance of theoretical developments in cultural, ideological and informational spheres. The ideology which promoted by Russian state media includes the concept of «russkiy mir» that actually justify claims to territories which are inhabited by ethnic Russians. This idea appeals to the Orthodox fundamentalism, as well as the Eurasian geopolitical and historical myths of permanent confrontation between Russia and the West. The main reason for the success of ideological propaganda – in a primitive but effective substitution of concepts. In conclusion the author stresses that the process of forming a single geo-cultural world of the Russian Federation does not impose functional and effective integration ideology and current Russian civilization and socio-cultural projects are not attractive and competitive position to societies and elites of neighbor states but can be used to consolidate the political situation inside Russia. Keywords: Political and ideological principles, Russian Federation, cultural and ideological spheres, information sphere, geo-cultural world, civic identity


Author(s):  
Erik Garrido ◽  
Euro Casanova

It is a regular practice in the oil industry to modify mechanical equipment to incorporate new technologies and to optimize production. In the case of pressure vessels, it is occasionally required to cut large openings in their walls in order to have access to the interior part of the equipment for executing modifications. This cutting process produces temporary loads, which were obviously not considered in the original mechanical design. Up to now, there is not a general purpose specification for approaching the assessments of stress levels once a large opening in a vertical pressure vessel has been made. Therefore stress distributions around large openings are analyzed on a case-by-case basis without a reference scheme. This work studies the distribution of the von Mises equivalent stresses around a large opening in FCC Regenerators during internal cyclone replacement, which is a frequently required practice for this kind of equipment. A finite element parametric model was developed in ANSYS, and both numerical results and illustrating figures are presented.


Author(s):  
Yian Wang ◽  
Guoshan Xie ◽  
Zheng Zhang ◽  
Xiaolong Qian ◽  
Yufeng Zhou ◽  
...  

Temper embrittlement is a common damage mechanism of pressure vessels in the chemical and petrochemical industry serviced in high temperature, which results in the reduction of roughness due to metallurgical change in some low alloy steels. Pressure vessels that are temper embrittled may be susceptible to brittle fracture under certain operating conditions which cause high stress by thermal gradients, e.g., during start-up and shutdown. 2.25Cr1-Mo steel is widely used to make hydrogenation reactor due to its superior combination of high mechanical strength, good weldability, excellent high temperature hydrogen attack (HTHA) and oxidation-resistance. However, 2.25Cr-1Mo steel is particularly susceptible to temper embrittlement. In this paper, the effect of carbide on temper embrittlement of 2.25Cr-1Mo steel was investigated. Mechanical properties and the ductile-brittle transition temperature (DBTT) of 2.25Cr-1Mo steel were measured by tensile test and impact test. The tests were performed at two positions (base metal and weld metal) and three states (original, step cooling treated and in-service for a hundred thousand hours). The content and distribution of carbides were analyzed by scanning electron microscope (SEM). The content of Cr and Mo elements in carbide was measured by energy dispersive X-ray analysis (EDS). The results showed that the embrittlement could increase the strength and reduce the plasticity. Higher carbide contents appear to be responsible for the higher DBTT. The in-service 2.25Cr-1Mo steel showed the highest DBTT and carbide content, followed by step cooling treated 2.25Cr-1Mo steel, while the as-received 2.25Cr-1Mo steel has the minimum DBTT and carbide content. At the same time, the Cr and Mo contents in carbide increased with the increasing of DBTT. It is well known that the specimen analyzed by SEM is very small in size, sampling SEM specimen is convenient and nondestructive to pressure vessel. Therefore, the relationship between DBTT and the content of carbide offers a feasible nondestructive method for quantitative measuring the temper embrittlement of 2.25Cr-1Mo steel pressure vessel.


Lubricants ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 18
Author(s):  
Eckhard Schüler ◽  
Olaf Berner

In high speed, high load fluid-film bearings, the laminar-turbulent flow transition can lead to a considerable reduction of the maximum bearing temperatures, due to a homogenization of the fluid-film temperature in radial direction. Since this phenomenon only occurs significantly in large bearings or at very high sliding speeds, means to achieve the effect at lower speeds have been investigated in the past. This paper shows an experimental investigation of this effect and how it can be used for smaller bearings by optimized eddy grooves, machined into the bearing surface. The investigations were carried out on a Miba journal bearing test rig with Ø120 mm shaft diameter at speeds between 50 m/s–110 m/s and at specific bearing loads up to 4.0 MPa. To investigate the potential of this technology, additional temperature probes were installed at the crucial position directly in the sliding surface of an up-to-date tilting pad journal bearing. The results show that the achieved surface temperature reduction with the optimized eddy grooves is significant and represents a considerable enhancement of bearing load capacity. This increase in performance opens new options for the design of bearings and related turbomachinery applications.


2019 ◽  
Vol 893 ◽  
pp. 1-5 ◽  
Author(s):  
Eui Soo Kim

Pressure vessels are subjected to repeated loads during use and charging, which can causefine physical damage even in the elastic region. If the load is repeated under stress conditions belowthe yield strength, internal damage accumulates. Fatigue life evaluation of the structure of thepressure vessel using finite element analysis (FEA) is used to evaluate the life cycle of the structuraldesign based on finite element method (FEM) technology. This technique is more advanced thanfatigue life prediction that uses relational equations. This study describes fatigue analysis to predictthe fatigue life of a pressure vessel using stress data obtained from FEA. The life prediction results areuseful for improving the component design at a very early development stage. The fatigue life of thepressure vessel is calculated for each node on the model, and cumulative damage theory is used tocalculate the fatigue life. Then, the fatigue life is calculated from this information using the FEanalysis software ADINA and the fatigue life calculation program WINLIFE.


1970 ◽  
Vol 92 (1) ◽  
pp. 11-16 ◽  
Author(s):  
J. M. Barsom ◽  
S. T. Rolfe

Increasing use of high-strength steels in pressure-vessel design has resulted from emphasis on decreasing the weight of pressure vessels for certain applications. To demonstrate the suitability of a 140-ksi yield strength steel for use in unwelded pressure vessels, HY-140(T)—a quenched and tempered 5Ni-Cr-Mo-V steel—was fabricated and subjected to various burst and fatigue tests, as well as to various laboratory tests. In general, results of the investigation indicated very good tensile, Charpy, Nil Ductility Transition Temperature (NDT), low-cycle fatigue, and stress-corrosion properties of HY-140(T) steels, as well as very good burst tests results, in comparison with existing high-yield strength pressure-vessel steels. The results also indicate that the HY-140(T) steel should be an excellent material for its originally designed purpose, Naval hull applications.


Author(s):  
Hsoung-Wei Chou ◽  
Chin-Cheng Huang ◽  
Bo-Yi Chen ◽  
Hsien-Chou Lin ◽  
Ru-Feng Liu

The fracture probability of a boiling water reactor pressure vessel for a domestic nuclear power plant in Taiwan has been numerically analyzed using an advanced version of ORNL’s FAVOR code. First, a model of the vessel beltline region, which includes all shell welds and plates, is built for the FAVOR code based on the plant specific parameters of the reactor pressure vessel. Then, a novel flaw model which describes the flaw types of surface breaking flaws, embedded weld flaws and embedded plate flaws are simulated along both inner and outer vessel walls. When conducting the fracture probability analyses, a transient low temperature over-pressure event, which has previously been shown to be the most severe challenge to the integrity of boiling water reactor pressure vessels, is considered as the loading condition. It is found that the fracture occurs in the fusion-line area of axial welds, but with only an insignificant failure probability. The low through-wall cracking frequency indicates that the analyzed reactor pressure vessel maintains sufficient stability until either the end-of-license or for doubling of the present license of operation.


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