Mechanical Properties of Al-Si Alloy-Based Composites Reinforced by In Situ TiB2 Particulates

2010 ◽  
Vol 105-106 ◽  
pp. 126-129 ◽  
Author(s):  
Jun Ping Yao ◽  
Sun Zhong ◽  
Lei Zhang ◽  
Huo Ping Zhao
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
Base Alloy ◽  
Eutectic Mixture ◽  
Grain Refiner ◽  
Reaction Route ◽  
In Situ Techniques ◽  
Tib2 Particles ◽  
Worn Surface

Al–Si alloy-based composites are widely used in automotive, aerospace and mineral processing industries with improved properties. In situ techniques have been developed to fabricate Al–Si alloy-based composites, which can lead to better adhesion at the interface and hence better mechanical properties. Al–Si alloy reinforced with in situ TiB2 particles was synthesized successfully by using salt reaction route. These in situ composites have shown significant improvement in mechanical properties compared with the base alloy. The wear resistance of the alloy is also significantly improved with the addition of TiB2 particles. The hardness, strength and wear resistance are strengthened with increasing TiB2 content of the composites. TiB2 can act not only as a grain refiner for primary Al but also as a modifier of Si in eutectic mixture. Analysis of the worn surface of Al–Si/TiB2 composites tested under loads of 30 and 110N suggests that ploughing is predominant at lower loads and delamination is predominant at higher loads.

Role of Reinforcement Particle Size and Its Dispersion on Room Temperature Dry Sliding Wear of AA7075/TiB2 Composites

2022 ◽  
Vol 10 (1) ◽  
pp. 1-13
Author(s):  
Vinod Kumar V. Meti ◽  
G. U. Raju ◽  
I. G. Siddhalingeshwar ◽  
Vinayak Neelakanth Gaitonde
Keyword(s):  
Particle Size ◽  
Wear Resistance ◽  
High Performance ◽  
Base Alloy ◽  
High Strength ◽  
Reinforcement Particle ◽  
Dry Sliding Wear ◽  
Pin On Disc ◽  
Tib2 Particles

Aluminum alloy based metal matrix composites (AMCs) are widely accepted material in the aerospace, automotive, military, and defence applications due to lightweight and high strength. For tribological applications, high-performance wear-resistant materials like AMCs are the candidate materials. In this investigation, AA7075 based composites with different size TiB2 particles were fabricated using in-situ and ultrasound casting techniques (UST). The AMCs were tested using pin-on-disc tribo tester and the effects of different sized TiB2 particles on wear resistance of AA7075/TiB2 composites have been investigated. The wear resistance of AA7075/TiB2 composite fabricated using UST is found to significantly improve when compared to base alloy and also in-situ composite due to refinement in the particle size, reduced the agglomeration, and improved the distribution of TiB2 particles. The test results also revealed the existence of a mixture of mechanically mixed Al–Zn–Fe intermetallic alloy and oxides of these elements.

scholarly journals Accelerated degradation of polyetheretherketone and its composites in the deep sea

2018 ◽  
Vol 5 (4) ◽  
pp. 171775 ◽  
Author(s):  
Hao Liu ◽  
Jianzhang Wang ◽  
Pengfei Jiang ◽  
Fengyuan Yan
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
Hydrostatic Pressure ◽  
Deep Sea ◽  
Normal Pressure ◽  
Wear Behaviour ◽  
Special Equipment ◽  
Accelerated Degradation ◽  
Seawater Environment

The performance of polymer composites in seawater, under high hydrostatic pressure (typically few tens of MPa), for simulating exposures at great depths in seas and oceans, has been little studied. In this paper, polyetheretherketone (PEEK) and its composites reinforced by carbon fibres and glass fibres were prepared. The seawater environment with different seawater hydrostatic pressure ranging from normal pressure to 40 MPa was simulated with special equipment, in which the seawater absorption and wear behaviour of PEEK and PEEK-based composites were examined in situ . The effects of seawater hydrostatic pressure on the mechanical properties, wear resistance and microstructure of PEEK and its composites were focused on. The results showed that seawater absorption of PEEK and its composites were greatly accelerated by increased hydrostatic pressure in the deep sea. Affected by seawater absorption, both for neat PEEK and composites, the degradation on mechanical properties, wear resistance and crystallinity were induced, the degree of which was increasingly serious with the increase of hydrostatic pressure of seawater environment. There existed a good correlation in an identical form of exponential function between the wear rate and the seawater hydrostatic pressure. Moreover, the corresponding mechanisms of the effects of deep-sea hydrostatic pressure were also discussed.

Effect of in situ formation of tungsten semicarbide on the microstructure and mechanical properties of medium carbon steel composites

2021 ◽  
Vol 118 (6) ◽  
pp. 606
Author(s):  
Nandish Girishbhai Soni ◽  
Akash Ganesh Mahajan ◽  
Kaustubh Ramesh Kambale ◽  
Sandeep Prabhakar Butee
Keyword(s):  
Mechanical Properties ◽  
Particle Size ◽  
Wear Resistance ◽  
Carbon Steel ◽  
Sintered Density ◽  
Medium Carbon Steel ◽  
Complete Conversion ◽  
Medium Carbon ◽  
In Situ Formation

Fabrication with the in-situ formation of W2C reinforced medium carbon steel (MCS) MMC’s was attempted using W or WO3 and graphite addition to steel. The P/M route comprising milling, compaction and sintering at 1050 °C and 1120 °C respectively in 90% N2 + 10% H2 atmosphere was adopted. Both SEM and BET studies revealed the particle size to be around 100, 7 and 40 µm for MCS, W and WO3, respectively. A complete conversion of tungsten into tungsten semicarbide (W2C) was noted in XRD for the tungsten additions of ∼6, 9 and 12 wt.% with stoichiometrically balanced C (graphite) addition of 0, 0.2 and 0.4 wt.%. However, WO3 + C addition (balanced as above) revealed the partial conversion of WO3 to W2C. The peaks of Fe3C were observed only for MCS + W + C samples and not for MCS + WO3 + C samples in XRD. In SEM, the WO3 phase appeared porous and partially converted, whereas, W2C phase was dense. Sintered density improved for the addition of W, whereas it monotonically reduced for WO3 addition to MCS + C samples. Higher hardness, compressive strength, and wear resistance was noted for W addition than WO3 to MCS+C samples.

scholarly journals Mechanical Properties of In-Situ Synthesis of Ti-Ti3Al Metal Composite Prepared by Selective Laser Melting

Metals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 1121 ◽  
Author(s):  
Li ◽  
Liang ◽  
Tian ◽  
Yang ◽  
Xie ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
Selective Laser Melting ◽  
Melting Process ◽  
In Situ Synthesis ◽  
Metal Composite ◽  
Dispersion Strengthening ◽  
Laser Melting ◽  
Compression Properties

Titanium composite strengthened by Ti3Al precipitations is considered to be one of the excellent materials that is widely used in engineering. In this work, we prepared a kind of Ti-Ti3Al metallic composite by in-situ synthesis technology during the SLM (selective laser melting) process, and analyzed its microstructure, wear resistance, microhardness, and compression properties. The results showed that the Ti-Ti3Al composite, prepared by in-situ synthesis technology based on SLM, had more homogeneous Ti3Al-enhanced phase dispersion strengthening structure. The grain size of the workpiece was about 1 μm, and that of the Ti3Al particle was about 200 nm. Granular Ti3Al was precipitated after the aluminum-containing workpiece formed, with a relatively uniform distribution. Regarding the mechanical properties, the hardness (539 HV) and the wear resistance were significantly improved when compared with the Cp-Ti workpiece. The compressive strength of the workpiece increased from 886.32 MPa to 1568 MPa, and the tensile strength of the workpiece increased from 531 MPa to 567 MPa after adding aluminum. In the future, the combination of in-situ synthesis technology and SLM technology can be used to flexibly adjust the properties of Ti-based materials.

Wear Resistance of Pre-ECAP Annealing A356 Al Alloy with 1.5 Wt.% TiB2

2019 ◽  
Vol 961 ◽  
pp. 118-125
Author(s):  
Muhammad Syukron ◽  
Zuhailawati Hussein ◽  
Abu Seman Anasyida
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Wear Resistance ◽  
Optical Microscopy ◽  
Al Alloys ◽  
Wear Testing ◽  
Al Alloy ◽  
Hardness Distribution ◽  
Grain Refiner ◽  
Ecap Processing

The combination of heat treatment, addition of grain refiner and ECAP processing is used to improve mechanical properties and wear resistance of A356 Al alloys with 1.5 wt.% TiB2. The alloys were grouped into as-cast and pre-ECAP annealing. The alloys were characterized with hardness and wear testing, optical microscopy and SEM. The ECAP processing was done through BA route for 4 passes and it improved hardness, distribution of TiB2 and Si particles in the aluminium matrix and increased wear resitance of pre-ECAP annealing specimen.

Mechanical Properties and Wear Resistance of High Moment thin Film Head Materials

1994 ◽  
Vol 356 ◽  
Author(s):  
H. Deng ◽  
V. R. Inturi ◽  
J. A. Barnard
Keyword(s):  
Thin Film ◽  
Thin Films ◽  
Mechanical Properties ◽  
Wear Resistance ◽  
Magnetic Thin Films ◽  
Mechanical And Tribological Properties ◽  
Sputtered Films ◽  
Recording Heads ◽  
High Density Recording ◽  
Worn Surface

AbstractMechanical and tribological properties of soft magnetic thin films with high permeability and low coercivity are very important for the application of these films in high-density recording heads. This paper reports our experimental observations on these important properties of FeTaN thin film head materials. Hardness(H) and Young’s modulus(E) for FeTaN sputtered films were determined by nanoindentation. Wear resistance of these films against commercial magnetic tapes was measured with a sphere-on-flat wear tester. The experimental results indicate that the FeTa films can be hardened when nitrogen is introduced. It was found in this study that the thermal stability of the mechanical properties such as hardness of thin films containing nitrogen is better than that of the film without nitrogen. However, our experiments also revealed that the wear resistance of FeTaN films decreases when the concentration of nitrogen increases and the hardness of the worn surface at a wear scar is lower than that of the unworn surface.

scholarly journals The Effect of Incorporating Ceramic Particles with Different Morphologies on the Microstructure, Mechanical and Tribological Behavior of Hybrid TaC_ BN/AA2024 Nanocomposites

Coatings ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1560
Author(s):  
Emad Ismat Ghandourah ◽  
Essam B. Moustafa ◽  
Hossameldin Hussein ◽  
Ahmed O. Mosleh
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
Base Alloy ◽  
Tantalum Carbide ◽  
Heavy Particles ◽  
Friction Stir ◽  
Surface Composites ◽  
Mechanical Durability ◽  
Research Challenge ◽  
Aluminum Alloy Surface

Improving the mechanical durability and wear resistance of aluminum alloys is a research challenge that can be solved by their reinforcement with ceramics. This article is concerned with the improvement of the mechanical properties and wear resistance of the AA2024 aluminum alloy surface. Surface composites were prepared by incorporating a hybrid of heavy particles (tantalum carbide (TaC), light nanoparticles, and boron nitride (BN)) into the AA2024 alloy using the friction stir process (FSP) approach. Three pattern holes were milled in the base metal to produce the composites with different volume fractions of the reinforcements. The effects of the FSP and the reinforcements on the microstructure, mechanical properties, and wear resistance are investigated. In addition to the FSP, the reinforced particles contributed to greater grain refinement. The rolled elongated grains became equiaxed ultrafine grains reaching 6 ± 1 µm. The refinement and acceptable distribution in the reinforcements significantly improved the hardness and wear resistance of the produced composites. Overall, the hardness was increased by 60% and the wear resistance increased by 40 times compared to the base alloy.

scholarly journals Effect of Eutectic Mg2Si Phase Modification on the Mechanical Properties of Al-8Zn-6Si-4Mg-2Cu Cast Alloy

Metals ◽  
2019 ◽  
Vol 9 (1) ◽  
pp. 32 ◽  
Author(s):  
Byung Joo Kim ◽  
Sung Su Jung ◽  
Ji Hoon Hwang ◽  
Yong Ho Park ◽  
Young Cheol Lee
Keyword(s):  
Mechanical Properties ◽  
Master Alloy ◽  
Base Alloy ◽  
Cast Alloy ◽  
Energy Dispersive Spectrometer ◽  
Chinese Script ◽  
Phase Modification ◽  
Master Alloys ◽  
Polygonal Shape ◽  
Tib2 Particles

The modification effect of Al-5Ti-1B master alloy on eutectic Mg2Si in Al-Zn-Si-Mg system alloy was investigated in this study. The microstructure shows that an extreme effect can be achieved after the addition of Al-5Ti-1B master alloy into the base alloy. The morphology of eutectic Mg2Si changed from Chinese script to fine polygonal shape, and the size was refined from over 50 μm to under 10 μm. This morphology change is believed to be due to TiB2 particles existing in Al-5Ti-1B master alloy, and the presence of TiB2 particles inside the modified Mg2Si was confirmed by scanning electron microscope/energy dispersive spectrometer (SEM/EDS) observation. The mechanical properties were also improved by the addition of Al-5Ti-1B master alloys. This study investigated the reason for the improvement in mechanical properties with the modification of the microstructure.

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