Study and Design of Chromium Ore Smelting Reduction Process for Producing Stainless Steel in a Converter

2011 ◽  
Vol 230-232 ◽  
pp. 164-167 ◽  
Author(s):  
Yan Liu ◽  
Mao Fa Jiang ◽  
De Yong Wang
Keyword(s):  
Stainless Steel ◽  
Raw Materials ◽  
Reduction Process ◽  
Raw Material ◽  
Smelting Reduction ◽  
Iron And Steel ◽  
Chromium Ore ◽  
Rational Production ◽  
Iron And Steel Works ◽  
Selection Of

This paper describes the concept of the construction of steelmaking shop, which is carried out as part of a modernization plan aimed at creating a 21st century environmental-friendly iron and steel works, designs the smelting reduction process of producing stainless steel crude melts in a 150 t converter and presents an outline of the equipment specifications and the conditions of operation, according to the blowing conditions of 185 t smelting reduction converter of No.4 steelmaking shop in Chiba Works of JFE Steel. In the future, a rational production system will be constructed by flexible selection of raw materials in response to changing stainless steel raw material prices and further improvement in productivity and quality, making the maximum use of functions of the equipment.

Research on the Thermodynamics and Kinetics of Chromium Ore Smelting Reduction Process for Producing Stainless Steel

2013 ◽  
Vol 401-403 ◽  
pp. 704-707
Author(s):  
Yan Liu ◽  
Mao Fa Jiang ◽  
De Yong Wang
Keyword(s):  
Stainless Steel ◽  
Kinetic Model ◽  
Reduction Process ◽  
Smelting Reduction ◽  
Thermodynamics And Kinetics ◽  
Chromium Ore ◽  
Dissolution Model ◽  
Direct Alloying ◽  
Future Work ◽  
Kinetics Of

For describing and resolving the process of chromium ore smelting reduction preferably, the research status on the thermodynamics and kinetics of chromium ore smelting reduction process was summarized, based on the introduction of the process for smelting stainless steel with hot metal in a converter. The existing problems for smelting stainless steel by chromium ore smelting reduction in a converter were also discussed and some suggestions were made for the future work. A lot of investigations about the thermodynamics and the reduction mechanisms of chromium ore have been done. However, the consistent view about the thermodynamic feasibility and the mechanism of smelting reduction has not been achieved, so the application of research results is limited. Little work about the reaction kinetic model for the production of stainless steel by chromium ore smelting reduction and direct alloying has been done. So the synthetic kinetic model including a dissolution model and a reduction model of chromium ore should be built to predict and control accurately the process.

Mixture Calculation of Chromium Ore Smelting Reduction Process in a Converter

2012 ◽  
Vol 502 ◽  
pp. 316-319
Author(s):  
Yan Liu ◽  
Mao Fa Jiang ◽  
De Yong Wang
Keyword(s):  
Stainless Steel ◽  
Carbon Steel ◽  
Reduction Process ◽  
Plain Carbon Steel ◽  
Hot Metal ◽  
Smelting Reduction ◽  
Total Consumption ◽  
Chromium Ore ◽  
Calculation Results ◽  
Slag Component

The mixture calculation of producing stainless steel crude melts by chromium ore smelting reduction in a 150 t converter is carried out by use of the empirical data and the calculation method of refining plain carbon steel in a converter, according to the blowing conditions of 185 t smelting reduction converter of No.4 steelmaking shop in Chiba Works of JFE Steel. The calculation results show that the required total consumption of chrome ore, coke and limestone in the smelting reduction process is 224.942 kg, 154.9 kg and 99.223 kg, respectively, under the conditions of this calculation. The total amount of slag includes the amounts of hot metal elements oxidation into slag, lining erosion into slag and chromium ore, coke and adding flux into the slag, which is calculated respectively according to the basic raw data and the set values of process parameters. The slag component is confirmed, namely, the actual basicity w(CaO)/w(SiO2)=2.6, the percentage of CaF2 in slag is 3~4 wt%, and the calculated w(MgO)/w(Al2O3)=0.7. In the actual production, the addition of chrome ore, coke and flux is increased by 3%, 2% and 1%, respectively.

scholarly journals Selection of Fish Raw Material Suppliers by Integrating ANP and Topsis Methods in CV. Riki Utama Mandiri

2021 ◽  
Vol 1 (2) ◽  
Author(s):  
Aula Fajar Iman Sakti ◽  
Wiwik Sulistiyowati
Keyword(s):  
Supplier Selection ◽  
Raw Materials ◽  
Rank Order ◽  
Raw Material ◽  
Network Process ◽  
The Common ◽  
Common Problems ◽  
Frozen Fish ◽  
A Company ◽  
Selection Of

CV. Riki Utama Mandiri is a company in distributing an economic fish frozen product. This company distributed any kind of retail and wholesaler, both domestic and export. They distributing many frozen fish products variant such as Patin Fillet and Shark Fin. The all raw materials of those frozen seafood was obtained by three different suppliers. The common problems found in CV. Riki Utama Mandiri mostly about raw patin fish supplier which often committed delivery delays.  The purpose of this research is to fixing the supply chain management in deciding the more accurate selections of raw materials supplier. To overcome the common problems that happen. Analytical network process (ANP) will simplify the criteria weight values and sub criteria of each supplier. Meanwhile, technique for others reference by similarity to ideal solution (TOPSIS) method is used for giving a rank order of the alternative supplier. This research is expected for being a consideration for the company in obtaining a good and more effective kind of raw supplier. We also expecting the company for tighten supplier selection more effective way so that it can fullfilled the existing standard. Also to overcome the common problems such as delivery delays, competing raw materials with uncertain quality, and difficulty in sort out the raw materials due to size issues.

DETERMINANTS OF THE SELECTION OF RAW MATERIALS USED IN ANIMAL FEED PRODUCTION

2020 ◽  
Vol XXII (2) ◽  
pp. 191-199
Author(s):  
Magdalena Śmiglak-Krajewska
Keyword(s):  
Animal Feed ◽  
Raw Materials ◽  
Soya Bean ◽  
Raw Material ◽  
Factors Affecting ◽  
Feed Production ◽  
Bean Meal ◽  
Materials Used ◽  
Soya Bean Meal ◽  
Selection Of

The main purpose of this paper was to identify the factors affecting the selection of raw materials used by feed operators in feed production. An attempt was also made to indicate the barriers to increasing the use of native protein plants by feed operators in feed production. Today, many EU countries (including Poland) primarily rely on vegetable protein derived from genetically modified soya bean meal (mainly imported from South America and the U.S.) in addressing their needs for protein raw material used in animal feed. For many years now, Poland has taken steps to increase the production and use of native protein raw material to partially replace soya bean meal imports. The use of mixes of diverse domestic protein sources derived from grain legumes (peas, field beans, lupine) can provide an advantageous alternative to compound feeding stuff based on imported post-extraction soya bean meal. To meet the objective defined above, this paper relied on the results of a 2018 survey conducted with a sample of 29 feed operators located across the country. More than half (55%) of the enterprises surveyed did not use legumes in feed production; the use of legumes was above 10% in only 3% of respondents. When asked about the key factors affecting the selection of raw materials used in production processes, the respondents declared to be interested in buying large batches of homogeneous raw materials that meet specific quality parameters (33% replied “rather yes” and 67% replied “definitely yes”). The protein content of plant seeds used in feed production was identified as another aspect of extreme importance (55% replied “rather yes” and 24% replied “definitely yes”).

scholarly journals SELECTION OF OPTIMAL CONDITIONS FOR ACCUMULATION AND EXTRACTION OF PHENOLIC COM-POUNDS FROM BIOTECHNOLOGICAL RAW MATERIALS OF IRIS L. REPRESENTATIVES

2020 ◽  
pp. 249-260
Author(s):  
Lyudmila Ivanovna Tikhomirova ◽  
Natal'ya Grigor'yevna Bazarnova ◽  
Aleksandr Aleksandrovich Bondarev ◽  
Yaroslava Viktorovna Ponomareva ◽  
Steniya Olegovna Mironova
Keyword(s):  
Phenolic Compounds ◽  
Raw Materials ◽  
Hydroxycinnamic Acids ◽  
Raw Material ◽  
Stressful Situation ◽  
Optimal Conditions ◽  
Axillary Shoots ◽  
Hydrolyzable Tannins ◽  
Mass Formation ◽  
Selection Of

For optimal accumulation of biomass and phenolic compounds (flavonoids, tannins, xanthones, hydroxycinnamic acids) from Iris sibirica and Iris spuria in tissue culture, it is desirable to use a medium containing 1.0 to 2.5 µm BAP. The high content of cytokinin caused a stressful situation, at the first stage of which there was a mass formation of adventitious and axillary shoots, then with an increase in the concentration of the hormone, the reproduction coefficient decreased, the plants stopped reproducing, stopped growing and died. In extreme conditions, phenolic compounds are spent on the performance of protective functions, in connection with which there was a drop in their overall level in the tissues of irises. For biotechnological raw materials of Iris L. representatives, the efficiency of subcritical sequential extraction was compared with traditional methods (in Soxlet type apparatus). In subcritical conditions have been removed more flavonoids and tannins: in fraction 96% ethanol of flavonoids and tannins – in 2 times; at a fraction of 60% ethanol flavonoids – 2 times, tanning – 3 times; at a fraction of the water of flavonoids in 3 times, tanning – 1.4 times. The water in the apparatus of soxlet extracted 1.3 times more hydroxycinnamic acids than in subcritical conditions. The ratio of condensed and hydrolyzable tannins tannins in aeroponic raw material of Iris sibirica L. varieties Sterkh traditional extraction was determined as 13 : 1, the extraction in subcritical conditions 8 : 1.

scholarly journals Aktivitas Antimalaria Daun Gempol (Nauclea orientalis (L.) L) terhadap Plasmodium falciparum

2020 ◽  
Vol 30 (2) ◽  
pp. 135-146
Author(s):  
Mery Budiarti ◽  
Anshary Maruzy ◽  
Nengah Ratri RK ◽  
Endang Brotojoyo
Keyword(s):  
Plasmodium Falciparum ◽  
Antimalarial Activity ◽  
Raw Materials ◽  
Raw Material ◽  
Plant Parts ◽  
Phytochemical Compounds ◽  
Bioactive Potential ◽  
Layer Chromatography ◽  
Selection Of

Abstract The use of gempol (Nauclea orientalis (L.) L) stem as a malaria medicine has been empirically and scientifically proven. This condition encourages exploitation which can lead to scarcity of raw materials. Substitution of plant parts as raw material for medicine is one of the innovations that can be done for the sustainability of the plant species. Leaves are one part of the plant that is often used as a raw material for medicine. The selection of leaves as the main ingredient has many advantages over other parts. Until now, research related to the antimalarial bioactive potential of N. orientalis (L.) L leaves has not been published. Therefore, this study aimed to explore the potential for leaf antimalarial activity as an alternative to substitution of stem parts. The leaf extract of N. orientalis (L.) L was prepared by maceration method with 96% ethanol then fractionation was carried out in stage using hexane, ethyl acetate and methanol as solvents. Antimalarial activity testing was carried out in vitro against Plasmodium falciparum 3D7 and Thin Layer Chromatography (TLC) for screening phytochemical compounds in each sample. The hexane solvent was known to produce the most optimum extract by with a yield of 20%. The antimalarial activity of the hexane (IC 50 1.93 μg/mL) and methanol (IC 3.91 μg/ mL) fractions were classified as ‘very active’ and had a tendency to be able to compete with chloroquine phosphate activity. The potential for antimalarial activity in both samples was influenced by the content of alkaloids, steroids, flavonoids and terpenoids which had been developed as active ingredients for malaria drugs. The results of this study indicate that the leaves of Nauclea orientalis (L.) L have the potential to be developed as an alternative to malaria medicine. Abstrak Pemanfaatan batang gempol (Nauclea orientalis (L.) L) sebagai obat malaria telah terbukti secara empiris dan ilmiah. Kondisi tersebut mendorong terjadinya eksploitasi hingga dapat berujung pada kelangkaan bahan baku. Substitusi bagian tumbuhan sebagai bahan baku obat merupakan salah satu inovasi yang dapat dilakukan untuk keberlanjutan hidup spesies tumbuhan tersebut. Daun merupakan salah satu bagian tumbuhan yang sering digunakan sebagai bahan baku obat. Pemilihan daun sebagai bahan utama memiliki banyak kelebihan dibandingkan bagian lainnya. Penelitian terkait potensi bioaktif antimalaria daun Nauclea orientalis (L.) L hingga saat ini belum dipublikasikan. Oleh karena itu, penelitian ini bertujuan untuk menggali potensi aktivitas antimalaria daun sebagai alternatif subtitusi bagian batang. Ekstrak daun Nauclea orientalis (L.) L disiapkan dengan metode maserasi dengan etanol 96%, kemudian dilakukan fraksinasi cair-cair bertingkat menggunakan pelarut heksana, etil asetat, dan metanol. Pengujian aktivitas antimalaria dilakukan secara in vitro terhadap Plasmodium falciparum 3D7 dan Kromatografi Lapis Tipis (KLT) untuk penapisan senyawa fitokimia pada masingmasing sampel. Pelarut heksana diketahui menghasilkan ekstrak paling optimum dengan rendemen 20%. Aktivitas antimalaria fraksi heksana (IC 50 1,93 µg/mL) dan metanol (IC 3,91 µg/mL) yang tergolong dalam kategori ‘sangat aktif, serta memiliki kecenderungan mampu bersaing dengan aktivitas klorokuin fosfat. Potensi aktivitas antimalaria pada kedua sampel tersebut dipengaruhi oleh kandungan senyawa alkaloid, steroid, flavonoid dan terpenoid yang telah banyak dikembangkan sebagai bahan aktif obat malaria. Hasil penelitian ini menunjukkan bahwa daun Nauclea orientalis (L.) L berpotensi untuk dikembangkan sebagai alternatif obat malaria.

Criteria for the Selection of Synthetic Polymeric Waste as a Raw Material for Producing Carbon Sorbents with Predetermined Properties

2020 ◽  
Vol 24 (10) ◽  
pp. 13-19
Author(s):  
Ya.I. Vaisman ◽  
I.S. Glushankova ◽  
L.V. Rudakova ◽  
A.A. Surkov ◽  
A.S. Atanova
Keyword(s):  
Raw Materials ◽  
Synthetic Polymer ◽  
Raw Material ◽  
Technological Parameters ◽  
Polymer Waste ◽  
Factors Affecting ◽  
Carbon Sorbents ◽  
Degree Of Aromaticity ◽  
Polymeric Waste ◽  
Selection Of

The results of studies on the thermal processing of synthetic multi-tonnage polymeric waste (polypropylene, polycarbonate, textolite, PET, organoplastics and tire rubber) with the production of carbon sorbents for technological and environmental purposes are presented. The influence of the nature of the activating agent and the conditions of the process with the production of sorbents with predetermined properties was studied. Analysis of the research results allowed us to establish that the main factors affecting the yield of carbonizate and the formation of a porous structure of carbon sorbents from synthetic polymer waste are the degree of aromaticity and the location of benzene rings in the polymer structure, the proportion of oxygen in the precursor. The criteria for selecting synthetic polymer wastes as raw materials for obtaining carbon sorbents with predetermined properties are established. The results of the research can be used in the development of technologies for obtaining carbon sorbents with predetermined properties from waste synthetic polymers and the selection of technological parameters for processes.

Coated Rods for Brazing Structures Used in High Safety Conditions

2015 ◽  
Vol 1128 ◽  
pp. 224-229 ◽  
Author(s):  
Emilia Florina Binchiciu ◽  
Traian Fleşer ◽  
Ionelia Voiculescu ◽  
Aurelia Binchiciu
Keyword(s):  
Raw Materials ◽  
Environmental Safety ◽  
Raw Material ◽  
Diffusible Hydrogen ◽  
Productivity Increase ◽  
Residual Elements ◽  
Brazed Joints ◽  
Selection Of ◽  
General Standard ◽  
Made In

The paper presents research made in order to assure additional conditions, compared to those in the general standard, to brazing rods, in order to guarantee safety for the environment and for the brazed joints, against corrosion and embrittlement, in high risk conditions. Environmental safety is ensured by limiting the amount, at 0.25% in depositions, of dangerous residual elements at: Cd<0.1%; Hg<0.1%; Pb<0.1%; Cr<0.1%; As<0.1%. The safety of structures against corrosion is provided by the alloying level of deposits and by neutralizing the coat’s activity. The structure safety towards the embrittlement of brazed joints is ensured by limiting the content of embrittling elements, namely: Sb+Fe+Bi at a maximum of 0.3% and the content of diffusible hydrogen at maximum 5 cm3/100g raw material and by limiting the coat humidity at maximum 10%. The experiments were performed to ensure the set out requirements by following the selection of raw materials on the input criteria of prohibited chemicals, reducing the water content from the elements that make up the coat and by diminishing it’s hygroscopicity by neutralizing it. Prescribing additional conditions has an effect on manufacturing costs, which requires productivity increase at brazing, diminishing work temperature, increasing the moistening capacity of products, reducing the smoke level, effects pursued by the research.

Simulation and experimental research on top blown burner lance used for chrome ore smelting reduction process

2018 ◽  
Vol 115 (5) ◽  
pp. 511
Author(s):  
Shaoyan Hu ◽  
Rong Zhu ◽  
Kai Dong ◽  
Runzao Liu ◽  
Nan Jiang
Keyword(s):  
Reduction Rate ◽  
Steel Production ◽  
Reduction Process ◽  
Flame Length ◽  
Raw Material ◽  
Smelting Reduction ◽  
Propane Combustion ◽  
Combustion Flame ◽  
Submerged Arc Furnace ◽  
Stainless Steel Production

Chrome ore smelting reduction process in converter for crude stainless steel production has won increasing attention because of utilizing cheap chrome ore as raw material instead of ferrochromium alloy, which can reduce the production cost significantly. Thermodynamic and kinetic mechanisms of chrome ore smelting reduction have been well investigated by previous studies. How to improve the dissolution rate and reduction rate of chrome ore in actual production is the key problem of industrial application. In this paper, a method of using combustion flame to convey chrome ore powder was studied. Numerical simulation works were carried out to study the structure of top blown burner lance blowing propane combustion flame and chrome ore powder simultaneously. Optimal design of burner lance was confirmed and made for experiment. Flame measurement experiment was carried out to study the flame characteristics before and after powder addition, indicating that the addition of powder helps to prolong the flame length. Then a pilot experiment of chrome ore smelting reduction was carried out in a 0.5 ton submerged arc furnace, metallurgical effects under conditions with and without combustion flame were compared and analyzed. The results showed that the combustion flame can not only preheat the chrome ore powder, but also heat the molten slag of impact zone, obtaining better reaction rate and higher chrome ore yield.

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