Research on the Application of 3G Robotic Welding Guns to the Welding of Body-in-White Based on Delmia

2013 ◽  
Vol 756-759 ◽  
pp. 237-240
Author(s):  
Lei Liu ◽  
Huai Chu Dai ◽  
Ju Guang Lin

3G welding gun is a new kind of welding guns which uses servo motor as the driving device. And it is of modularity, simplicity, robustness and high performance and has obvious advantages compared with traditional welding guns. This paper exploited robot payload check program to make comparison of the differences between OBARA welding guns and 3G welding guns. The results verified the advantages of 3G welding guns. A case study to the application of 3G welding guns to the body side was conducted, and Delmia, a 3D platform for robotic simulation and OLP, was used to create the robot welding programs. Finally, the timing chart of welding process by means of 3G welding guns was analyzed.

Author(s):  
M Hamedi ◽  
M Shariatpanahi ◽  
A Mansourzadeh

Deformation of the spot-welded sub-assemblies in assembly operations and the gap between the matching sub-assemblies have been quality concerns specifically in the automotive industry. Overall quality of the car body and its sub-assemblies, apart from quality of each stamped part, depends markedly on the welding process. This paper considers optimization of three important process parameters in the spot welding of the body components, namely welding current, welding time, and gun force. In this research, first the effects of these parameters on deformation of the sub-assemblies are experimentally investigated. Then neural networks and multi-objective genetic algorithms are utilized to select the optimum values of welding parameters that yield the least values of dimensional deviations in the sub-assemblies. Welding sub-assemblies with the optimized set of parameters brought all of them into the tolerance range. The proposed approach can be utilized in manufacturing sub-assemblies that can fit and match better with adjacent parts in the automotive body. It enhances quality of the joint and will result in improving overall quality of the body in white.


1990 ◽  
Vol 6 (04) ◽  
pp. 232-240
Author(s):  
Hans H. Vanderverldt ◽  
Sterling Johnston ◽  
Jerald E. Jones ◽  
Dawn White ◽  
B. Cleveland

Construction of a large ship requires many thousands of feet of welding. Whenever the welding process can be streamlined or automated, tremendous cost savings can be obtained. The WELDEXCELL system is a WELDing EXpert manufacturing CELL that provides computerized technical support information, off-line weld planning, and an integrated welding robot/welding system/vision system controller. The first of two subsystems, the Welding Job Planner (WJP) accomplishes off-line intelligent weld planning for both automated and manual welding processes. The second subsystem, the Welding Job Controller (WJC) provides a fully integrated hardware control environment with associated software for combined control of a welding robot, welding equipment, and a robotic vision system. In the WELDEXCELL system, a series of expert systems and databases have been combined in a new type of computer software environment called a blackboard. There are as many as 19 separate components of the Welding Job Planner subsystem of WELDEXCELL which fall into five interrelated functional groups. WELDEXCELL will be used by design engineers, welding engineers, mechanical engineers, and nondestructive testing (NDT) engineers for both manual welding and to interface to automated and robotic welding systems and vision systems. WELDEXCELL also includes the control system hardware and software to provide off-line intelligent adaptive control of the welding process itself. The development of WELDEXCELL is a multi-year effort involving a partnership of government, industry, university research, and technology transfer. The project has already generated new concepts with potential for future spin-off benefits. The ultimate payback in productivity will be large for the American welding, fabrication, manufacturing, and construction industries.


2005 ◽  
Vol 6-8 ◽  
pp. 109-126 ◽  
Author(s):  
Markus Pfestorf

Sophisticated materials like high strength steel or even multi phase steel as well as aluminum require more efforts within the manufacturing process than conventional steel sheets as they have been used in the body in white recently. The manufacturing process itself as well as engineering of the parts, material of the forming tools as well as cold and warm joining technologies must be regarded separately. For forming tools coated steel inserts or sometimes even cooling is essential in terms of high-volume car series production. In mixed material solutions using steel in combination with aluminum, the common used resistance spot welding process does not work any more. To maintain high process stability of cold joining technologies combined with adhesive bonding a new process must have been developed. Other items for weight and cost savings are tailored rolled blanks or sophisticated joining technologies. Regarding the manufacturing costs, a cost effective combination of the mentioned high-sophisticated alloys with conventional material should be achieved. Developing a design concept due to crash, stiffness and driving performance, basic requirements have to be considered. This aims to check the high potential of cost intensive materials wherever high functional benefit is necessary under commercial aspects.


2021 ◽  
Vol 2 (Mei) ◽  
pp. 1-9
Author(s):  
Andah Lugas Dhinata ◽  
Ahmad Ali Imron ◽  
Budi Harijanto

Manually system welding process still widely used and have a deficiency in it. Which work is accident often occur in it, the unstable arc of fire and quality of welding product still depends on the welder ability. The purpose of this study is to design a portable robotic welding tool equipped MIG(Metal Inert Gas) welding tool to support automation in the welding process. Mobility and work range of tools is supported by light and strong material and designed with relatively small dimensions and equipped leg robotics which is useful to adding work range of the tool in every single welding process. This study using experimentally and simulations methods in body construction and empirical calculation to know relevantly the result and simulation process. And the data obtained after calculating with imposition 98 N, pressure stress on the body is 3334 Pa, which is smaller than the Modulus of Elasticity Aluminum alloy type 5052, moreover, materials used are capable and safe. The riveted joint of the extensions of the body has fracture resistance 2,8 kN and used efficiency of 70% moreover this kind of extensions are efficient to apply on Automatic Welding Carrier Machine’s body.


Author(s):  
Pramukti Dian Setianingrum ◽  
Farah Irmania Tsani

Backgroud: The World Health Organization (WHO) explained that the number of Hyperemesis Gravidarum cases reached 12.5% of the total number of pregnancies in the world and the results of the Demographic Survey conducted in 2007, stated that 26% of women with live births experienced complications. The results of the observations conducted at the Midwife Supriyati Clinic found that pregnant women with hyperemesis gravidarum, with a comparison of 10 pregnant women who examined their contents there were about 4 pregnant women who complained of excessive nausea and vomiting. Objective: to determine the hyperemesis Gravidarum of pregnant mother in clinic. Methods: This study used Qualitative research methods by using a case study approach (Case Study.) Result: The description of excessive nausea of vomiting in women with Hipermemsis Gravidarum is continuous nausea and vomiting more than 10 times in one day, no appetite or vomiting when fed, the body feels weak, blood pressure decreases until the body weight decreases and interferes with daily activities days The factors that influence the occurrence of Hyperemesis Gravidarum are Hormonal, Diet, Unwanted Pregnancy, and psychology, primigravida does not affect the occurrence of Hyperemesis Gravidarum. Conclusion: Mothers who experience Hyperemesis Gravidarum feel nausea vomiting continuously more than 10 times in one day, no appetite or vomiting when fed, the body feels weak, blood pressure decreases until the weight decreases and interferes with daily activities, it is because there are several factors, namely, hormonal actors, diet, unwanted pregnancy, and psychology.


2019 ◽  
pp. 123-130

The scientific research works concerning the field of mechanical engineering such as, manufacturing machine slate, soil tillage, sowing and harvesting based on the requirements for the implementation of agrotechnical measures for the cultivation of plants in its transportation, through the development of mastering new types of high-performance and energy-saving machines in manufacturing machine slate, creation of multifunctional machines, allowing simultaneous soil cultivation, by means of several planting operations, integration of agricultural machine designs are taken into account in manufacturing of the local universal tractor designed basing on high ergonomic indicators. For this reason, this article explores the use of case studies in teaching agricultural terminology by means analyzing the researches in machine building. Case study method was firstly used in 1870 in Harvard University of Law School in the United States. Also in the article, we give the examples of agricultural machine-building terms, teaching terminology and case methods, case study process and case studies method itself. The research works in the field of mechanical engineering and the use of case studies in teaching terminology have also been analyzed. In addition, the requirements for the development of case study tasks are given in their practical didactic nature. We also give case study models that allow us analyzing and evaluating students' activities.


2020 ◽  
Vol 26 ◽  
Author(s):  
Cristian Muresanu ◽  
Siva G. Somasundaram ◽  
Sergey V. Vissarionov ◽  
Liliya V. Gavryushova ◽  
Vladimir N. Nikolenko ◽  
...  

Background: From the evidence of failed injection-based growth factor therapies, it has been proposed that a naturally triggered uninterrupted blood circulation of the growth factors would be superior. Objective: We seek to stimulate discussions and more research about the possibility of using the already available growth factors found in the prostate gland and endometrium by starting a novel educable physiology, known as biological transformations controlled by the mind. Methods: We summarized the stretch-gated ion channel mechanism of the cell membrane, and offer several practical methods that can be applied by anyone, in order to stimulate and enhance the blood circulation of the growth factors from the seminal fluid to sites throughout the body. This details the practical application of our earlier published studies about biological transformations. Results: A previously reported single-patient case study has been extended, adding more from his personal experiences continually improving this novel physiological training and extending the ideas from our earlier findings in detail. Conclusion: The biological transformation findings demonstrate the need additional research to establish the benefits of these natural therapies to repair and rejuvenate tissues affected by various chronic diseases or aging processes.


2019 ◽  
Vol 19 (11) ◽  
pp. 1382-1387
Author(s):  
Ahmet M. Şenışık ◽  
Çiğdem İçhedef ◽  
Ayfer Y. Kılçar ◽  
Eser Uçar ◽  
Kadir Arı ◽  
...  

Background: Peptide-based agents are used in molecular imaging due to their unique properties, such as rapid clearance from the circulation, high affinity and target selectivity. Many of the radiolabeled peptides have been clinically experienced with diagnostic accuracy. The aim of this study was to investigate in vivo biological behavior of [99mTc(CO)3(H2O)3]+ radiolabeled glycylglycine (GlyGly). Methods: Glycylglycine was radiolabeled with a high radiolabeling yield of 94.69±2%, and quality control of the radiolabeling process was performed by thin layer radiochromatography (TLRC) and High-Performance Liquid Radiochromatography (HPLRC). Lipophilicity study for radiolabeled complex (99mTc(CO)3-Gly-Gly) was carried out using solvent extraction. The in vivo evaluation was performed by both biodistribution and SPECT imaging. Results: The high radiolabelling yield of 99mTc(CO)3-GlyGly was obtained and verified by TLRC and HPLRC as well. According to the in vivo results, SPECT images and biodistribution data are in good accordance. The excretion route from the body was both hepatobiliary and renal. Conclusion: This study shows that 99mTc(CO)3-GlyGly has the potential to be used as a peptide-based imaging agent. Further studies, 99mTc(CO)3-GlyGly can be performed on tumor-bearing animals.


2021 ◽  
pp. 002087282096742
Author(s):  
Emmison Muleya

Successful social reintegration is critical if we are to reduce recidivism and crime in general. This voice of people article presents a background case for why effective offender reintegration services are key in South Africa, and the Eastern Cape in particular, through an example of the Offender Reintegration programme rendered by the National Institute of Crime Prevention and Reintegration of Offenders (NICRO). Apart from the paucity of literature on offender reintegration, very few voices from people working directly with these former offenders are ever heard. Therefore, this article seeks to address this gap by contributing to the body of knowledge on offender social reintegration.


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